Linear gasket capping equipment adaptive to caps with different heights

Abstract

The utility model discloses linear gasket capping equipment adaptive to covers with different heights, which relates to the technical field of packaging equipment and comprises an equipment worktable, a first conveying belt, a second conveying belt, a gasket component and a positioning component. According to the linear gasket capping equipment adaptive to caps with different heights, two electric air cylinders can be started according to the height of a bottle cap to drive a linkage plate to extend outwards, the distance between a cover blocking plate and a supporting frame is monitored in real time through a distance sensor, a value is fed back to control the interior of a panel, and then operation of the two electric air cylinders is stopped; the height between the cap conveying belt and the cap blocking plate is adjusted, the device is conveniently suitable for bottle caps with different heights, the practicability of the device is improved, the number of the bottle caps can be calculated through the arrangement of the cap number monitoring assembly, and when the number of the bottle caps is low, an alarm is given in time through the control panel, and workers are reminded to supplement materials.

Description

Technical Field

[0001] The utility model relates to the technical field of packaging equipment, in particular to a linear gasket cover insertion device adapted to covers of different heights. Background Art

[0002] There are many types of packaging equipment, including gasket capping equipment, which is the equipment that installs the gasket inside the bottle cap;

[0003] The existing multi-pressure head gasket capping machine (publication number: CN216264452U) can timely screen and separate qualified caps from defective caps during use, with higher accuracy, ensuring the quality of the products. However, in its cap sorting process, the waterfall cap sorting machine can only be applied to bottle caps of a single height, and in the later adjustment process, manual adjustment is required, which is time-consuming and labor-intensive. Therefore, the utility model proposes a linear gasket capping device suitable for caps of different heights. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a linear gasket cover insertion device adapted to covers of different heights, which solves the problems in the above-mentioned background technology.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a linear gasket cover feeding device adapted to covers of different heights, comprising an equipment workbench, a first conveyor belt, a second conveyor belt, a gasket assembly and a positioning assembly, a door panel and a control panel are installed on the upper end of the equipment workbench, a screening cylinder and a CCD recognition camera are installed on the upper end of the second conveyor belt, a screening plate is provided at the output end of the screening cylinder, a waterfall-type cover sorting machine is provided on one side of the equipment workbench, a cover conveying belt is provided inside the waterfall-type cover sorting machine, a cover blocking plate and an automatic adjustment assembly are provided on the upper end of the waterfall-type cover sorting machine, a blocking bar is provided at the bottom of the cover blocking plate, a conveying power assembly is provided on the outer side of the waterfall-type cover sorting machine, and a cover quantity monitoring assembly is installed inside the waterfall-type cover sorting machine;

[0006] The automatic adjustment component comprises a support frame and a linkage plate, an electric cylinder and a support rod are arranged on the outer side of the linkage plate, a sleeve is installed in the middle of the support frame, and a distance sensor is installed at the bottom of the support frame.

[0007] As a further technical solution of the utility model, a hinge is provided between the equipment workbench and the door panel, an observation window is installed in the middle of the door panel, the control panel and the equipment workbench are fixedly connected, and a control circuit board and a battery are installed inside the control panel.

[0008] As a further technical solution of the utility model, the output end of the screening cylinder is connected to the screening plate, the number of the discharge trays is two groups and is symmetrically distributed, the CCD recognition camera 1 is electrically connected to the control panel, the cover plate and the blocking bar are fixedly connected by bolts, and the blocking bar is a strip structure.

[0009] As a further technical solution of the utility model, there are two groups of support frames and they are symmetrically distributed, the support frames are fixedly connected to the waterfall-type cap unscrambler, the linkage plates are fixedly connected to the electric cylinders, the number of linkage plates is equal to the number of support frames, the output end of the electric cylinder is fixedly connected to the support frame, and the electric cylinder is electrically connected to the control panel.

[0010] As a further technical solution of the utility model, the support rod and the linkage plate are fixedly connected, the number of the support rods is twice the number of the linkage plates, the sleeve and the support rod are adapted to each other, the support rod and the baffle plate are fixedly connected, the distance sensor and the support frame are fixedly connected, and the distance sensor and the control panel are electrically connected.

[0011] As a further technical solution of the utility model, the cap quantity monitoring component includes a mounting frame installed on the inner wall of the waterfall-type cap sorting machine, and mounting bolts are provided at the connection between the mounting frame and the waterfall-type cap sorting machine. The number of the mounting bolts is four groups and distributed in an array, and a CCD recognition camera 2 is fixedly connected to the inner side of the mounting frame, and the CCD recognition camera 2 is electrically connected to the control panel.

[0012] The utility model provides a linear gasket cover insertion device adapted to covers of different heights. Compared with the prior art, it has the following beneficial effects:

[0013] 1. A linear gasket capping device suitable for caps of different heights. Through the setting of an automatic adjustment component, the distance interval value detected by the distance sensor is set through the control panel according to the height of the bottle cap, and then two groups of electric cylinders are started, so that the output end of the electric cylinder contacts the support frame, driving the electric cylinder and the linkage plate to extend outward, and at the same time driving the support rod to move along the inside of the sleeve. During the movement of the support rod, the baffle plate and the blocking bar are driven to adjust the height. The distance sensor monitors the distance between the baffle plate and the support frame in real time. When the set interval value is reached, the feedback value is fed back to the inside of the control panel, and then the operation of the two groups of electric cylinders is stopped, thereby adjusting the height between the cover conveyor belt and the baffle plate, which is convenient for bottle caps of different heights and improves the practicability of the equipment.

[0014] 2. A linear gasket cap feeding device that is suitable for caps of different heights. Through the setting of the cap quantity monitoring component, during the cap sorting process of the waterfall cap sorting machine, the image of the bottle caps is taken in real time and fed back to the control circuit board to calculate the number of bottle caps. When the number of bottle caps is low, an alarm is promptly issued through the control panel to remind the staff to refill the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a linear gasket cover insertion device adapted to covers of different heights;

[0016] Figure 2 It is a partial side view of a linear gasket cover insertion device adapted to covers of different heights;

[0017] Figure 3 It is a partial structural schematic diagram of a linear gasket cover insertion device adapted to covers of different heights;

[0018] Figure 4 A linear gasket cover feeding device adapted to covers of different heights Figure 3 A magnified view of middle;

[0019] Figure 5 It is a structural schematic diagram of a bag opening mechanism in a linear gasket cover feeding device adapted to covers of different heights;

[0020] Figure 6 The figure is a partial structural diagram of a linear gasket cover insertion device adapted to covers of different heights.

[0021] In the figure: 1. Equipment workbench; 2. Door panel; 3. Control panel; 4. First conveyor belt; 5. Second conveyor belt; 6. Gasket assembly; 7. Positioning assembly; 8. Screening cylinder; 9. Screening plate; 10. Feeding tray; 11. CCD recognition camera 1; 12. Waterfall cap unscrambler; 13. Cap conveyor belt; 14. Cap blocking plate; 141. Blocking bar; 15. Automatic adjustment assembly; 151. Support frame; 152. Linkage plate; 153. Electric cylinder; 154. Support rod; 155. Sleeve; 156. Distance sensor; 16. Conveying power assembly; 17. Cap quantity monitoring assembly; 171. Mounting frame; 172. Mounting bolt; 173. CCD recognition camera 2. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-6 The utility model provides a technical solution for a linear gasket cover feeding device adapted to covers of different heights: a linear gasket cover feeding device adapted to covers of different heights, comprising an equipment workbench 1, a first conveyor belt 4, a second conveyor belt 5, a gasket assembly 6 and a positioning assembly 7, a door panel 2 and a control panel 3 are installed on the upper end of the equipment workbench 1, a screening cylinder 8 and a CCD recognition camera 11 are installed on the upper end of the second conveyor belt 5, a screening plate 9 is provided at the output end of the screening cylinder 8, a waterfall-type cover sorting machine 12 is provided on one side of the equipment workbench 1, a cover conveying belt 13 is provided inside the waterfall-type cover sorting machine 12, a cover blocking plate 14 and an automatic adjustment assembly 15 are provided on the upper end of the waterfall-type cover sorting machine 12, a blocking strip 141 is provided at the bottom of the cover blocking plate 14, a conveying power assembly 16 is provided on the outer side of the waterfall-type cover sorting machine 12, and a cover quantity monitoring assembly 17 is installed inside the waterfall-type cover sorting machine 12;

[0024] The automatic adjustment component 15 includes a support frame 151 and a linkage plate 152. An electric cylinder 153 and a support rod 154 are arranged on the outer side of the linkage plate 152. A sleeve 155 is installed in the middle of the support frame 151. A distance sensor 156 is installed at the bottom of the support frame 151.

[0025] It should be noted that the first conveyor belt 4, the second conveyor belt 5, the gasket assembly 6 and the positioning assembly 7 in this case have the same structure and function as the corresponding components in the comparative documents in the background technology, so they will not be elaborated in detail.

[0026] See also Figure 1-3 , Figure 5 A hinge is provided between the equipment workbench 1 and the door panel 2, an observation window is installed in the middle of the door panel 2, the control panel 3 and the equipment workbench 1 are fixedly connected, a control circuit board and a battery are installed inside the control panel 3, the output end of the screening cylinder 8 is connected to the screening plate 9, the number of the unloading trays 10 is two groups and is symmetrically distributed, the CCD recognition camera 11 and the control panel 3 are electrically connected, the baffle plate 14 and the blocking bar 141 are fixedly connected by bolts, and the blocking bar 141 is a strip structure, which is conducive to the sorting and transportation of bottle caps.

[0027] See also Figure 1-5There are two groups of support frames 151 and they are symmetrically distributed. The support frames 151 are fixedly connected to the waterfall cover sorting machine 12, the linkage plate 152 is fixedly connected to the electric cylinder 153, the number of linkage plates 152 is equal to the number of support frames 151, the output end of the electric cylinder 153 is fixedly connected to the support frame 151, the electric cylinder 153 is electrically connected to the control panel 3, the support rod 154 is fixedly connected to the linkage plate 152, the number of support rods 154 is twice the number of linkage plates 152, the sleeve 155 is adapted to the support rod 154, the support rod 154 is fixedly connected to the baffle plate 14, the distance sensor 156 is fixedly connected to the support frame 151, and the distance sensor 156 is electrically connected to the control panel 3, which is conducive to automatic height adjustment of the baffle plate 14 and the blocking bar 141.

[0028] See also Figure 4 and Figure 6 The cap quantity monitoring component 17 includes a mounting frame 171 installed on the inner wall of the waterfall cap sorting machine 12. A mounting bolt 172 is provided at the connection between the mounting frame 171 and the waterfall cap sorting machine 12. The number of the mounting bolts 172 is four groups and they are distributed in an array. A CCD recognition camera 173 is fixedly connected to the inner side of the mounting frame 171. The CCD recognition camera 173 is electrically connected to the control panel 3, which is conducive to detecting the number of bottle caps inside the waterfall cap sorting machine 12, and timely feeding back to the inside of the control panel 3 to remind refilling.

[0029] The working principle of the utility model is as follows: during the use of the equipment, firstly, the distance interval value detected by the distance sensor 156 is set through the control panel 3 according to the height of the bottle cap, and then the two groups of electric cylinders 153 are started, so that the output end of the electric cylinder 153 contacts the support frame 151, driving the electric cylinder 153 and the linkage plate 152 to extend outward, and at the same time driving the support rod 154 to move along the inside of the sleeve 155, and driving the baffle plate 14 and the blocking bar 141 to adjust the height during the movement of the support rod 154, and the distance sensor 156 is used to monitor the distance between the baffle plate 14 and the support frame 151 in real time. When the set interval value is reached, the feedback value is fed back to the inside of the control panel 3, and then the operation of the two groups of electric cylinders 153 is stopped, thereby adjusting the height between the cover conveyor belt 13 and the baffle plate 14, which is convenient for applying to bottle caps of different heights and improving the practicality of the equipment.

[0030] It should be noted that, through the setting of the cap quantity monitoring component 17, during the cap sorting process of the waterfall type cap sorting machine 12, the image of the bottle caps is captured in real time and fed back to the control circuit board, and then the number of bottle caps is calculated. When the number of bottle caps is low, an alarm is promptly issued through the control panel 3 to remind the staff to refill the materials.

Claims

1. A linear gasket cover feeding device adapted to covers of different heights, comprising a device workbench (1), a first conveyor belt (4), a second conveyor belt (5), a gasket assembly (6), a positioning assembly (7) and a feed tray (10), characterized in that: A door panel (2) and a control panel (3) are installed at the upper end of the equipment workbench (1); a screening cylinder (8) and a CCD recognition camera (11) are installed at the upper end of the second conveyor belt (5); a screening plate (9) is installed at the output end of the screening cylinder (8); a waterfall-type cap sorting machine (12) is installed on one side of the equipment workbench (1); a cap conveying belt (13) is installed inside the waterfall-type cap sorting machine (12); a cover blocking plate (14) and an automatic adjustment component (15) are installed at the upper end of the waterfall-type cap sorting machine (12); a blocking bar (141) is installed at the bottom of the cover blocking plate (14); a conveying power component (16) is installed on the outer side of the waterfall-type cap sorting machine (12); and a cap quantity monitoring component (17) is installed inside the waterfall-type cap sorting machine (12); The automatic adjustment component (15) comprises a support frame (151) and a linkage plate (152); an electric cylinder (153) and a support rod (154) are arranged on the outer side of the linkage plate (152); a sleeve (155) is installed in the middle of the support frame (151); and a distance sensor (156) is installed at the bottom of the support frame (151).

2. A linear gasket cover insertion device adapted to covers of different heights according to claim 1, characterized in that: A hinge is provided between the equipment workbench (1) and the door panel (2); an observation window is installed in the middle of the door panel (2); the control panel (3) and the equipment workbench (1) are fixedly connected; a control circuit board and a battery are installed inside the control panel (3).

3. The linear gasket cover insertion device adapted to covers of different heights according to claim 1, characterized in that: The output end of the screening cylinder (8) is connected to the screening plate (9), the number of the unloading trays (10) is two groups and they are symmetrically distributed, the CCD recognition camera 1 (11) and the control panel (3) are electrically connected, the baffle plate (14) and the blocking bar (141) are fixedly connected by bolts, and the blocking bar (141) is a strip structure.

4. The linear gasket cover insertion device adapted to covers of different heights according to claim 1, characterized in that: The support frames (151) are provided in two groups and are symmetrically distributed; the support frames (151) are fixedly connected to the waterfall-type cap unscrambler (12); the linkage plates (152) are fixedly connected to the electric cylinder (153); the number of the linkage plates (152) is equal to the number of the support frames (151); the output end of the electric cylinder (153) is fixedly connected to the support frame (151); and the electric cylinder (153) is electrically connected to the control panel (3).

5. The linear gasket cover insertion device adapted to covers of different heights according to claim 1, characterized in that: The support rod (154) and the linkage plate (152) are fixedly connected, the number of the support rods (154) is twice the number of the linkage plates (152), the sleeve (155) and the support rod (154) are matched, the support rod (154) and the baffle plate (14) are fixedly connected, the distance sensor (156) and the support frame (151) are fixedly connected, and the distance sensor (156) and the control panel (3) are electrically connected.

6. The linear gasket cover insertion device adapted to covers of different heights according to claim 1, characterized in that: The cap quantity monitoring assembly (17) comprises a mounting frame (171) mounted on the inner wall of the waterfall-type cap sorting machine (12); mounting bolts (172) are provided at the connection between the mounting frame (171) and the waterfall-type cap sorting machine (12); the mounting bolts (172) are provided in four groups and are arranged in an array; a second CCD recognition camera (173) is fixedly connected to the inner side of the mounting frame (171); and the second CCD recognition camera (173) is electrically connected to the control panel (3).

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