Cathode block polishing device based on electron beam cold hearth smelting furnace
By designing a cathode block grinding device with a double-headed motor and a cathode block connection tool, the problem of low grinding efficiency of the cathode block concave arc end surface is solved, and a fast and labor-saving grinding effect is achieved.
Patent Information
- Application Number
- CN202421260816.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-04
AI Technical Summary
In the prior art, grinding of the concave arc end surface of the cathode block requires manual sandpaper, which is laborious and has low efficiency.
A cathode block grinding device based on an electron beam cold bed smelting furnace was designed. A double-headed motor was used to drive the cathode block connection tool to rotate, and a person held sandpaper to rub the concave arc end surface of the cathode block to achieve grinding.
This device realizes rapid polishing of the cathode block's concave arc end surface, saving time and effort, and improving work efficiency.
Smart Images

Figure CN222553021U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of grinders, and in particular relates to a cathode block grinding device based on an electron beam cold bed smelting furnace. Background Art
[0002] When using an electron beam cold hearth melting furnace to melt chemically active metals such as titanium and its titanium alloys, the kinetic energy of the electron beam generated by the electron gun is converted into heat energy to melt the molten material. The working principle of the electron gun is that a high-voltage electron beam is generated and formed between the anode and cathode blocks. When the electron gun is working, a high-voltage glow discharge with plasma burns between the cathode block and the hollow anode. The plasma is located in the anode cavity and is separated from the cathode block by a cathode potential drop zone. The plasma emits positive ions, which are accelerated in the cathode potential drop zone and bombard the cathode, thereby stimulating electron emission. The structure of the cathode block used in the electron gun of this melting furnace is as follows: Figure 2 As shown, the cathode block is a disc structure, a circular groove is provided in the middle of the outer circumference of the cathode block and a circular table is formed on both sides thereof, and circular holes are evenly distributed around the circular table on one side, and one end face of the cathode block is a concave arc end face for exciting and focusing electrons. To ensure the performance, the concave arc end face needs to be polished to make its surface smooth. The current polishing method for the concave arc end face is manual polishing, where a person holds sandpaper for polishing. This method is laborious to operate and has very low polishing efficiency. Therefore, it is necessary to propose improvements. Utility Model Content
[0003] The technical problem solved by the utility model is: to provide a cathode block grinding device based on an electron beam cold bed melting furnace. The utility model aims to grind the concave arc end face of the cathode block on the electron gun of the melting furnace, and improves the structure of the grinding wheel grinder to achieve rapid grinding of the concave arc end face on the cathode block, saving time and effort and improving work efficiency.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A cathode block grinding device based on an electron beam cold bed melting furnace comprises a grinder base, a grinding wheel grinder body is fixed on the upper part of the grinder base, a double-headed motor is fixed on the upper part of the grinding wheel grinder body, a cathode block connecting tool is fixedly sleeved on one output end or two output ends of the double-headed motor, the cathode block connecting tool is a disc structure, cathode block holes are evenly distributed along the circumference of one end edge of the cathode block, the cathode block is coaxially tightly attached to the outer end face of the cathode block connecting tool, the concave arc end face on the cathode block is placed at the outer end, the cathode block hole of the cathode block is fixedly connected to the cathode block connecting tool by connecting bolts, the double-headed motor rotates and drives the cathode block to rotate through the cathode block connecting tool, so that it is convenient for people to hold sandpaper to grind the concave arc end face on the cathode block.
[0006] The center hole of the cathode block connecting tool is tightly sleeved on the output shaft of the double-headed motor and connected by a key, the inner side of the cathode block connecting tool is limited by an inner retaining ring sleeved on the output shaft, and the outer side of the cathode block connecting tool is limited by an outer retaining ring sleeved on the output shaft and fixed by a fixing nut screwed on the output shaft.
[0007] Furthermore, a circular groove is coaxially provided on the outer end surface of the cathode block connecting tooling, and the circular groove makes the outer end surfaces of the outer retaining ring and the fixing nut after installation lower than the outer end surface of the cathode block connecting tooling.
[0008] According to the position of the cathode block holes at the edge of the cathode block, a plurality of cathode block connection holes are evenly distributed along the circumference of the cathode block connection tooling edge, and the cathode block holes of the cathode block are connected to the cathode block connection holes through connecting bolts.
[0009] Furthermore, a tooling circular groove is provided on the outer circumferential surface of the cathode block connecting tooling, and the tooling circular groove forms circular connecting platforms on both sides thereof, and cathode block connecting holes are evenly distributed on the circumference of the circular connecting platforms on both sides.
[0010] Furthermore, a cathode block connecting tool is fixed on one output end of the double-headed motor, and a grinding wheel is fixed on the other output end of the double-headed motor.
[0011] Furthermore, cathode block connecting fixtures are fixed on both output ends of the double-headed motor.
[0012] Furthermore, fan-shaped protective covers are provided on the two output end housings of the double-headed motor.
[0013] The advantages of this utility model compared with the prior art:
[0014] 1. This scheme is aimed at grinding the concave arc end face of the cathode block on the electron gun of the smelting furnace, and improves the structure of the grinding wheel grinder. The grinding wheel on the grinding wheel grinder is removed, and a disc-shaped cathode block connecting tool is fixed on the output shaft of the double-headed motor. The cathode block is coaxially connected to the outer side of the cathode block connecting tool. The cathode block connecting tool is driven to rotate by the double-headed motor, and the cathode block connecting tool drives the cathode block to rotate. A person holds sandpaper and sticks it on the concave arc end face of the cathode block. With the rotation of the cathode block and the friction of the sandpaper, grinding is achieved, and the position of the person's hand is moved according to the situation to complete the overall grinding of the concave arc end face on the cathode block. This structure is very convenient to use, saves time and effort, and improves work efficiency.
[0015] 2. In this scheme, according to the positions of the cathode block holes on a periphery of the cathode block, a plurality of cathode block connecting holes are evenly distributed along the circumference of the edge of the cathode block connecting tooling, and the cathode block holes of the cathode block are connected to the cathode block connecting holes through connecting bolts; this structure realizes the fixed connection between the cathode block and the tooling without changing the structure of the cathode block, thereby simplifying the connection structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic diagram of the three-dimensional structure of a cathode block grinding device provided by the utility model;
[0017] Figure 2 It is a structural schematic diagram of the cathode block in the utility model;
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure in which the cathode block is fixed on the cathode block grinding device in the utility model;
[0019] Figure 4 This is a front structural schematic diagram of the cathode block being fixed on the cathode block grinding device in the utility model;
[0020] Figure 5 It is an enlarged structural schematic diagram of the connection between the cathode block and the cathode block connecting tooling in the utility model. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "includes a ..." does not exclude the presence of other identical elements in the process, method, article or device including the element.
[0023] See also Figure 1-5 , describe the embodiments of the present utility model in detail.
[0024] Example: Cathode block grinding device based on electron beam cold hearth melting furnace, see Figure 1-4As shown, it includes a grinder base 1, a grinding wheel grinder body 2 is fixed on the upper part of the grinder base 1, a double-headed motor 3 is fixed on the upper part of the grinding wheel grinder body 2, a cathode block connecting tool 5 is fixedly sleeved on one output end or two output ends of the double-headed motor 3, the cathode block connecting tool 5 is a disc structure, cathode block holes 9-3 are evenly distributed along the circumference of one end edge of the cathode block 9, the cathode block 9 is coaxially tightly attached to the outer end face of the cathode block connecting tool 5, the concave arc end face 9-4 on the cathode block 9 is placed on the outer end, the cathode block hole 9-3 of the cathode block 9 is fixedly connected to the cathode block connecting tool 5 by a connecting bolt 10, the double-headed motor 3 rotates and drives the cathode block 9 to rotate through the cathode block connecting tool 5, so that it is convenient for a person to hold sandpaper to grind the concave arc end face 9-4 on the cathode block 9.
[0025] The present embodiment is aimed at the grinding of the concave arc end face of the cathode block on the electron gun of the smelting furnace. Instead, the structure of the grinding wheel grinder is improved. The grinding wheel on the grinding wheel grinder is removed, and a disc-shaped cathode block connecting fixture 5 is fixed on the output shaft 4 of the double-headed motor 3. The cathode block 9 is coaxially connected to the outer side of the cathode block connecting fixture 5. The cathode block connecting fixture is driven to rotate by the double-headed motor, and the cathode block connecting fixture drives the cathode block to rotate. A person holds sandpaper on the concave arc end face of the cathode block, and grinding is achieved by friction between the rotation of the cathode block and the sandpaper. The person's hand moves according to the situation to complete the overall grinding of the concave arc end face on the cathode block. This structure is very convenient to use, saves time and effort, and improves work efficiency.
[0026] In a specific implementation: see Figure 1 , Figure 4 As shown, the center hole of the cathode block connecting tool 5 is tightly sleeved on the output shaft 4 of the double-headed motor 3 and connected by a flat key or a spline. The inner side of the cathode block connecting tool 5 is limited by an inner retaining ring 6 sleeved on the output shaft 4, and the outer side of the cathode block connecting tool 5 is limited by an outer retaining ring 7 sleeved on the output shaft 4 and fixed by a fixing nut 8 screwed with the output shaft 4.
[0027] Through the above structure, the cathode block connecting tooling 5 can be reliably connected to the output shaft 4 of the double-headed motor 3. This structure also adopts the connection structure of the original grinding wheel, so that the shape of the components on the grinder is not changed. It is only necessary to process the cathode block connecting tooling as required.
[0028] In a specific implementation: see Figure 1 As shown, a circular groove 5 - 1 is coaxially provided on the outer end surface of the cathode block connecting tool 5 , and the circular groove 5 - 1 makes the outer end surfaces of the outer retaining ring 7 and the fixing nut 8 lower than the outer end surface of the cathode block connecting tool 5 after installation.
[0029] Through the above structure, the outer end surface of the cathode block connecting tool 5 can be kept as a flush surface, ensuring that the two end surfaces of the cathode block 9 are tightly attached after being fixed.
[0030] In a specific implementation: see Figure 3 , Figure 4 , Figure 5 As shown, according to the position of the cathode block hole 9-3 at the edge of the cathode block 9, a plurality of cathode block connecting holes 5-2 are evenly distributed along the circumference of the cathode block connecting tooling 5, and the cathode block hole 9-3 of the cathode block 9 is connected to the cathode block connecting hole 5-2 by a connecting bolt 10.
[0031] In the above structure, according to the positions of the cathode block holes on a periphery of the cathode block, a plurality of cathode block connecting holes are evenly distributed along the circumference of the edge of the cathode block connecting tooling, and the cathode block holes of the cathode block are connected to the cathode block connecting holes through connecting bolts; this structure realizes the fixed connection between the cathode block and the tooling without changing the structure of the cathode block, thereby simplifying the connection structure.
[0032] In a specific implementation: see Figure 5 As shown, the cathode block connecting tool 5 is provided with a tool annular groove 5-3 on its outer circumferential surface, and the tool annular groove 5-3 forms circular connecting platforms 5-4 on both sides, and cathode block connecting holes 5-2 are evenly distributed on the circumference of the circular connecting platforms 5-4 on both sides.
[0033] Through the above structure, it can be ensured that both sides of the cathode block connecting tool 5 can be connected to the cathode block, and the two sides can be used interchangeably.
[0034] In a specific implementation: see Figure 1 As shown, a cathode block connecting fixture 5 is fixed on one output end of the double-headed motor 3 , and a grinding wheel 11 is fixed on the other output end of the double-headed motor 3 .
[0035] Through the above structure, one side of the grinder can be improved into a cathode block connecting tooling, so as to achieve both rapid grinding of the cathode block and guarantee the original grinding function of the grinder.
[0036] In a specific implementation manner: cathode block connecting fixtures 5 are fixed to both output ends of the double-headed motor 3 .
[0037] Through the above structure, cathode block connecting fixtures 5 are installed at both ends of the grinder, so that two cathode blocks can be grinded at the same time, which greatly improves the work efficiency.
[0038] In a specific implementation: see Figure 1 As shown, a fan-shaped protective cover 12 is provided on the two output end housings of the double-headed motor 3. This structure is used for protection during grinding work to avoid unnecessary safety hazards.
[0039] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0040] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A cathode block grinding device based on an electron beam cold hearth melting furnace comprises a grinding machine base (1), a grinding wheel grinding machine body (2) is fixed on the upper part of the grinding machine base (1), a double-headed motor (3) is fixed on the upper part of the grinding wheel grinding machine body (2), and is characterized in that: A cathode block connecting tool (5) is fixedly sleeved on one or both output ends of the double-headed motor (3); the cathode block connecting tool (5) is a disc structure; cathode block holes (9-3) are evenly distributed along the circumference of one end edge of the cathode block (9); the cathode block (9) and the outer end surface of the cathode block connecting tool (5) are coaxially close together; the concave arc end surface (9-4) on the cathode block (9) is placed at the outer end; the cathode block hole (9-3) of the cathode block (9) is fixedly connected to the cathode block connecting tool (5) via a connecting bolt (10); the double-headed motor (3) rotates and drives the cathode block (9) to rotate via the cathode block connecting tool (5), so that a person can grind the concave arc end surface (9-4) on the cathode block (9) with sandpaper in hand.
2. The cathode block grinding device based on the electron beam cold hearth melting furnace according to claim 1 is characterized in that: The center hole of the cathode block connecting tool (5) is tightly sleeved on the output shaft (4) of the double-headed motor (3) and connected by a key; the inner side of the cathode block connecting tool (5) is limited by an inner retaining ring (6) sleeved on the output shaft (4); the outer side of the cathode block connecting tool (5) is limited by an outer retaining ring (7) sleeved on the output shaft (4) and fixed by a fixing nut (8) screwed with the output shaft (4).
3. The cathode block grinding device based on the electron beam cold hearth melting furnace according to claim 2 is characterized in that: A circular groove (5-1) is coaxially provided on the outer end surface of the cathode block connecting tool (5), and the circular groove (5-1) enables the outer end surfaces of the outer retaining ring (7) and the fixing nut (8) to be lower than the outer end surface of the cathode block connecting tool (5) after installation.
4. The cathode block grinding device based on the electron beam cold hearth melting furnace according to claim 1 is characterized in that: According to the position of the cathode block hole (9-3) at the edge of the cathode block (9), a plurality of cathode block connection holes (5-2) are evenly distributed along the circumference of the edge of the cathode block connection tool (5), and the cathode block hole (9-3) of the cathode block (9) is connected to the cathode block connection hole (5-2) via a connecting bolt (10).
5. The cathode block grinding device based on the electron beam cold hearth melting furnace according to claim 4 is characterized in that: The cathode block connecting tool (5) is provided with a tool annular groove (5-3) on its outer circumferential surface, and the tool annular groove (5-3) forms circular connecting platforms (5-4) on both sides thereof, and cathode block connecting holes (5-2) are evenly distributed on the circumference of the circular connecting platforms (5-4) on both sides.
6. The cathode block grinding device based on the electron beam cold hearth melting furnace according to claim 1, characterized in that: A cathode block connecting tool (5) is fixed on one output end of the double-headed motor (3), and a grinding wheel (11) is fixed on the other output end of the double-headed motor (3).
7. The cathode block grinding device based on the electron beam cold hearth melting furnace according to claim 1 is characterized in that: Cathode block connecting fixtures (5) are fixed on both output ends of the double-headed motor (3).
8. The cathode block grinding device based on the electron beam cold hearth melting furnace according to claim 1, characterized in that: The two output end housings of the double-headed motor (3) are provided with fan-shaped protective covers (12).