Bucket wheel machine maintenance platform
By designing the upper and lower clamping structures and driving mechanisms on the bucket turbine maintenance platform, the clamping and fixing of the clamping components is solved, and the maintenance efficiency in the existing technology is achieved, and the maintenance efficiency is improved.
Patent Information
- Application Number
- CN202420236904.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-01-31
AI Technical Summary
The existing bucket turbine maintenance platform needs to be lifted to the maintenance height and maintained by a crane, resulting in low maintenance efficiency and the inability to upgrade multiple sets of maintenance platforms at the same time.
A bucket turbine maintenance platform is designed, adopting an upper clamp and a lower clamp structure, and a driving mechanism is set on the clamping assembly. The clamping and fixing of the clamping assembly is achieved through double-headed studs and transmission assembly, and the brake roller assembly is used to contact the plate surface on the bucket turbine to achieve fixing without a crane.
Multiple groups of maintenance platforms have been implemented to simultaneously maintain maintenance, improve maintenance efficiency and reduce the frequency of crane use.
Smart Images

Figure CN222553540U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bucket wheel machine maintenance devices, in particular to a bucket wheel machine maintenance platform. Background Art
[0002] Bucket wheel machine, also known as bucket wheel stacker and reclaimer, is a modern industrial bulk material continuous loading and unloading high-efficiency equipment. It has been widely used in bulk material storage yards such as ports, docks, metallurgy, cement, steel mills, coking plants, coal storage plants, power plants, etc. The operation of bucket wheel stacker and reclaimer has a strong regularity and is easy to realize automation. The control methods include manual, semi-automatic and automatic. Bucket wheel stacker and reclaimer is divided into two types according to the structure: boom type and bridge type. Some equipment only has one function of reclaiming, called bucket wheel reclaimer. The boom type bucket wheel stacker and reclaimer consists of more than 20 parts such as bucket wheel running mechanism, slewing mechanism, belt conveyor, tail car, pitch, water spray dust removal, wind and lightning protection grounding, counterweight, door seat, etc. When the bucket wheel machine is overhauled, it needs to be hoisted on the overhaul platform for overhaul. However, the current bucket wheel machine overhaul platform has some shortcomings, such as:
[0003] The existing maintenance platform needs to be lifted to the maintenance height by a crane and kept at the maintenance position at the same time. Therefore, only one set of maintenance platforms can be lifted at the same time, and the maintenance efficiency is not high. Utility Model Content
[0004] To this end, an embodiment of the utility model provides a bucket wheel excavator maintenance platform to solve the problem that the existing maintenance platform of the above-mentioned technology needs to be lifted to the maintenance height by a crane and kept in the maintenance position at the same time, so only one group of maintenance platforms can be lifted at the same time, resulting in low maintenance efficiency.
[0005] In order to achieve the above purpose, the embodiment of the utility model provides the following technical solutions:
[0006] A bucket wheel excavator maintenance platform, comprising:
[0007] The platform body is a rectangular frame structure, and protective structures are arranged at the bottom and four sides;
[0008] There are at least two support rods, which are respectively connected to one side of the top of the platform body and are symmetrically arranged;
[0009] A lower clamping plate, wherein the lower clamping plate is fixedly connected to the support rod, and the support rod passes through the lower clamping plate;
[0010] An upper clamping plate, the upper clamping plate is arranged parallel to the lower clamping plate, and the upper clamping plate is fixedly connected to the top end of the support rod;
[0011] A clamping assembly, at least two groups of clamping assemblies, the clamping assembly includes two clamping seats, the two clamping seats are symmetrically arranged between the upper clamping plate and the lower clamping plate, and the two clamping seats are rotatably connected to a brake roller assembly;
[0012] A driving mechanism is connected to each clamping assembly to drive the two clamping seats to move closer to or away from each other.
[0013] Optionally, the driving mechanism includes a stud, which is arranged between the upper clamp and the lower clamp, and the stud is rotatably connected to the upper clamp and the lower clamp, both ends of the stud are provided with nuts, the two nuts correspondingly fix two clamping seats, a guide rod is arranged between the two nuts, the guide rod passes through the nut and is fixedly connected to the upper clamp / lower clamp, and a transmission assembly is arranged between the two studs.
[0014] Optionally, the transmission assembly includes two transmission wheels, the two studs both pass through the upper clamp, the two studs are coaxially fixedly connected to one end of the studs passing through the upper clamp, a transmission belt is wound around the two transmission wheels, the top of one of the studs is coaxially fixedly connected to a drive motor, and the drive motor is fixedly connected to the upper clamp.
[0015] Optionally, the transmission wheel is a sprocket and the transmission belt is a chain.
[0016] Optionally, an annular groove is provided in the middle of the circumference of the brake roller assembly.
[0017] The utility model has at least the following beneficial effects:
[0018] The utility model arranges an upper clamping plate and a lower clamping plate connected to the maintenance platform body, and arranges a driving mechanism between the upper clamping plate and the lower clamping plate, so as to drive the two clamping seats of the clamping assembly to approach or move away from each other, so that the two clamping seats drive the rollers to be clamped on the plate on the bucket wheel machine, and the clamping seats hit the brake roller assembly, which can keep the clamping assembly clamped and fixed on the bucket wheel machine by clutch braking the roller, thereby eliminating the need for a crane to hold it. The crane can lift other maintenance platforms at the same time, thereby realizing simultaneous maintenance of multiple groups of maintenance platforms and improving maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly explain the prior art and the present invention, the following briefly introduces the drawings required for describing the prior art and the present invention. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other drawings can be derived from the provided drawings without creative work.
[0020] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them. They are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportion or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0021] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model from a first viewing angle;
[0022] Figure 2 This is a schematic structural diagram of a second viewing angle of an embodiment of the utility model.
[0023] Description of reference numerals:
[0024] 1. Platform body; 2. Support rod; 3. Lower clamping plate; 4. Upper clamping plate; 5. Clamping assembly; 51. Clamping seat; 52. Brake roller assembly; 53. Annular slide; 6. Driving mechanism; 61. Stud; 62. Nut; 63. Guide rod; 64. Transmission assembly; 641. Transmission wheel; 642. Transmission belt; 643. Driving motor. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0026] In the description of the present invention, unless otherwise specified, "plurality" means two or more. The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the present invention and the above-mentioned drawings are intended to distinguish the objects referred to. For schemes with a sequential flow, this terminology does not have to be understood as describing a specific order or sequence. For schemes with device structures, this terminology does not distinguish between importance, positional relationships, etc.
[0027] In addition, the terms "comprises", "has" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus that includes a series of steps or units is not necessarily limited to those steps or units that have been explicitly listed, but may also include other steps or units that are not explicitly listed but are inherent to these processes, methods, products or apparatuses, or steps or units that are added based on further optimization schemes conceived by the present invention.
[0028] like Figure 1 and Figure 2As shown, a bucket wheel excavator maintenance platform disclosed in the utility model includes:
[0029] The platform body 1 is a rectangular parallelepiped frame structure, and a protective structure is provided at the bottom and four sides thereof;
[0030] There are at least two support rods 2, which are respectively connected to one side of the top of the platform body 1 and are symmetrically arranged;
[0031] A lower clamping plate 3, wherein the lower clamping plate 3 is fixedly connected to the support rod 2, and the support rod 2 passes through the lower clamping plate 3;
[0032] An upper clamping plate 4, wherein the upper clamping plate 4 is arranged parallel to the lower clamping plate 3, and the upper clamping plate 4 is fixedly connected to the top end of the support rod 2;
[0033] The clamping assembly 5 includes at least two groups of clamping assemblies 5. The clamping assembly 5 includes two clamping seats 51. The two clamping seats 51 are symmetrically arranged between the upper clamping plate 4 and the lower clamping plate 3. The two clamping seats 51 are rotatably connected to the brake roller assembly 52.
[0034] A driving mechanism 6 is connected to each group of clamping components 5 to drive the two clamping seats 51 to move closer to or away from each other.
[0035] The platform body 1 can be improved by using an existing maintenance platform, and a support rod 2 of a suitable size is selected and welded to one side of the top of the platform body 1. At least two support rods 2 are provided. According to the length of different maintenance platforms, a corresponding number of support rods 2 are provided to ensure the support strength;
[0036] The upper clamping plate 4 and the lower clamping plate 3 are welded to the top end of the support rod 2 to form a U-shaped structure with the support rod 2. The two clamping seats 51 of each clamping assembly 5 are symmetrically arranged between the upper clamping plate 4 and the lower clamping plate 3. The two clamping seats 51 are arranged on one side close to each other with a groove, and the groove is used to connect the brake roller assembly 52. The brake roller assembly 52 consists of a roller and a brake part. The brake part can control the roller so that the roller can roll or be fixed.
[0037] The driving mechanism 6 includes a stud 61, which is arranged between the upper clamping plate 4 and the lower clamping plate 3, and the stud 61 is rotatably connected to the upper clamping plate 4 and the lower clamping plate 3. Nuts 62 are sleeved on both ends of the stud 61. The two nuts 62 correspondingly fix the two clamping seats 51. A guide rod 63 is arranged between the two nuts 62. The guide rod 63 passes through the nuts 62 and is fixedly connected to the upper clamping plate 4 / lower clamping plate 3. A transmission assembly 64 is arranged between the two studs 61.
[0038] The two ends of the above-mentioned stud 61 are rotatably connected to the upper clamp plate 4 and the lower clamp plate 3. The two nuts 62 are respectively arranged on the threads in two directions of the stud 61, and the nuts 62 are limited by the guide rod 63. When the stud 61 rotates, the nuts 62 can only move along the stud 61 instead of rotating therewith, thereby making the two nuts 62 approach or move away from each other, thereby realizing the adjustment of the distance between the two clamping seats 51 to adapt to the fixation of different positions of the bucket wheel excavator.
[0039] The transmission assembly 64 includes two transmission wheels 641, and the two studs 61 both pass through the upper clamping plate 4. The two studs 61 are coaxially fixedly connected to one end of the studs 61 passing through the upper clamping plate 4. A transmission belt 642 is wound around the two transmission wheels 641, and a driving motor 643 is coaxially fixedly connected to the top of one of the studs 61, and the driving motor 643 is fixedly connected to the upper clamping plate 4.
[0040] The arrangement of the transmission wheel 641 and the transmission belt 642 can ensure that the two studs 61 rotate at the same speed at the same time, ensure the consistency of the clamping degrees of the two clamping assemblies 5, and further ensure the stability of the fixation.
[0041] The transmission wheel 641 is a sprocket, and the transmission belt 642 is a chain.
[0042] The transmission wheel 641 and the transmission belt 642 are arranged as a sprocket chain structure, so that the transmission is more stable.
[0043] An annular sliding groove 53 is formed in the middle of the circumference of the braking roller assembly 52 .
[0044] By setting the annular groove 53 on the roller assembly, the cross section of which is a right-angle U-shaped structure, it can adapt to the fixed position of the pipeline on the bucket wheel excavator, especially the square pipe. By setting the width of the U-shaped structure to match the width of the square pipe, it can be fixed on the square pipe. At the same time, it can slide along the pipeline through the braking roller assembly 52, and the maintenance personnel can move on the maintenance platform to change the maintenance position.
[0045] The above specific embodiments may be combined with each other, and the same or similar concepts or processes may not be described in detail in some embodiments.
[0046] The technical features of the above embodiments may be arbitrarily combined (as long as there is no contradiction in the combination of these technical features). To make the description concise, not all possible combinations of the technical features in the above embodiments are described; these embodiments that are not explicitly written should also be considered to be within the scope of this specification.
[0047] The above is a relatively specific and detailed description of the utility model through general description and specific embodiments. It should be pointed out that, without departing from the concept of the utility model, it is obvious that several variations and improvements can be made to these specific embodiments, which all belong to the protection scope of this application. Therefore, the protection scope of the patent of this application shall be based on the attached claims.
Claims
1. A bucket wheel excavator maintenance platform, characterized in that: include: The platform body is a rectangular frame structure, and protective structures are arranged at the bottom and four sides; There are at least two support rods, which are respectively connected to one side of the top of the platform body and are symmetrically arranged; A lower clamping plate, wherein the lower clamping plate is fixedly connected to the support rod, and the support rod passes through the lower clamping plate; An upper clamping plate, the upper clamping plate is arranged parallel to the lower clamping plate, and the upper clamping plate is fixedly connected to the top end of the support rod; A clamping assembly, at least two groups of clamping assemblies, the clamping assembly includes two clamping seats, the two clamping seats are symmetrically arranged between the upper clamping plate and the lower clamping plate, and the two clamping seats are rotatably connected to a brake roller assembly; A driving mechanism is connected to each clamping assembly to drive the two clamping seats to move closer to or away from each other.
2. The bucket wheel excavator maintenance platform according to claim 1, characterized in that: The driving mechanism includes a stud, which is arranged between the upper clamping plate and the lower clamping plate, and the stud is rotatably connected to the upper clamping plate and the lower clamping plate. Nuts are provided at both ends of the stud, and the two nuts correspondingly fix two clamping seats. A guide rod is arranged between the two nuts, and the guide rod passes through the nuts and is fixedly connected to the upper clamping plate / lower clamping plate. A transmission assembly is arranged between the two studs.
3. The bucket wheel excavator maintenance platform according to claim 2, characterized in that: The transmission assembly includes two transmission wheels, the two studs both penetrate the upper clamping plate, the two studs are coaxially fixedly connected to one end of the studs penetrating the upper clamping plate, a transmission belt is wound around the two transmission wheels, the top of one of the studs is coaxially fixedly connected to a drive motor, and the drive motor is fixedly connected to the upper clamping plate.
4. The bucket wheel excavator maintenance platform according to claim 3, characterized in that: The transmission wheel is a sprocket wheel, and the transmission belt is a chain.
5. The bucket wheel excavator maintenance platform according to claim 1, characterized in that: An annular sliding groove is provided in the middle of the peripheral side of the braking roller assembly.