Vehicle adjusting tool and offline split charging adjusting system
By designing a tool for vehicle adjustment, using the combination of step-shaped clamping structure and positioning part, the problems of cumbersome and labor intensity of vehicle four-wheel positioning adjustment are solved, and a more efficient adjustment process and reduced labor intensity are achieved.
Patent Information
- Application Number
- CN202421321648.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The four-wheel positioning and adjustment of existing vehicles is cumbersome, with long working hours and high labor intensity, which affects vehicle adjustment and delivery.
A vehicle adjustment tool is provided, including a fixing part, a connecting part and a positioning part. The tooling is fixed on the steering cross-tie rod through a step-shaped clamping structure, and a set distance is set between the positioning part and the fixed part to realize the precise positioning of the adjustment nut.
The four-wheel adjustment working hours are reduced and the labor intensity is reduced. Operators can use tooling to adjust the toe during the assembly period without adjusting at the bottom of the vehicle.
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Figure CN222555051U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of vehicle adjustment, and in particular to a vehicle adjustment tool and an offline subassembly and adjustment system. Background Art
[0002] The four-wheel alignment instrument is a professional device specially used to detect and adjust the vehicle tire alignment parameters. It can help technicians measure and adjust the key parameters of the wheel's toe, toe-in, wheel width, wheel camber, kingpin caster angle, etc., to ensure the safety and stability of the vehicle's driving and reduce abnormal tire wear. The toe-in of the wheel refers to the distance difference between the front end and the rear end of the two front wheels when viewed from above the vehicle. Specifically, if the front ends of the two front wheels are closer to each other than the rear ends, that is, the front end distance is smaller than the rear end distance, this situation is called "positive toe-in"; conversely, if the front end distance is greater than the rear end distance, it is called "negative toe-in"; if the distance between the front end and the rear end is equal, that is, there is no distance difference, then it is "zero toe-in".
[0003] When adjusting the toe-in of the vehicle during four-wheel alignment, it is necessary to make adjustments in accordance with the fixed input parameters on the four-wheel aligner; specifically, during adjustment, the operator needs to adjust the adjustment nut on the steering tie rod at the bottom of the vehicle to adjust the length of the steering tie rod, thereby changing the toe-in angle, and then retighten the nut.
[0004] However, on the one hand, the four-wheel alignment operation is cumbersome, and each operator needs 6 minutes to adjust the wheel, which results in a long cycle time and affects the subsequent vehicle adjustment and delivery. On the other hand, the operator needs to adjust the nuts at the bottom of the vehicle, which is labor-intensive. Utility Model Content
[0005] The purpose of the embodiments of the present application is to provide a vehicle adjustment tool and an offline subassembly adjustment system, so that the operator can use the tool to perform toe adjustment during subassembly without adjusting the bottom of the vehicle, thereby reducing the four-wheel adjustment time and reducing labor intensity.
[0006] In order to solve the above technical problems, the embodiments of the present application provide the following technical solutions:
[0007] A first aspect of the present application provides a vehicle adjustment tool, comprising:
[0008] A fixing part, the fixing part having a stepped clamping structure, used for cooperating with a shaft shoulder of a component to be adjusted;
[0009] The connecting part is in the shape of an elongated strip, and one end of the connecting part in the length direction is connected to the fixing part;
[0010] The positioning part is connected to the other end of the connecting part in the length direction, and there is a set distance between the positioning part and the fixing part.
[0011] In some modified implementations of the first aspect of the present application, the fixing portion includes a first connecting member and a second connecting member, and the sides of the first connecting member and the second connecting member are connected at a set angle to form a step-shaped clamping structure.
[0012] In some modified implementations of the first aspect of the present application, the fixing portion further includes a fixing rod, which is connected to a set position of the second connecting member, and there is a set distance between the fixing rod and the positioning portion.
[0013] In some modified implementations of the first aspect of the present application, the second connecting member is an arc-shaped plate, the first connecting member is a semi-annular plate, and the first connecting member and the second connecting member together form a slot-shaped structure.
[0014] In some modified embodiments of the first aspect of the present application, a third connecting member is provided on the side of the first connecting member away from the second connecting member, the third connecting member is an arc-shaped plate, the opening direction of the third connecting member is the same as the opening direction of the second connecting member and the opening of the third connecting member is smaller than the opening of the second connecting member.
[0015] In some modified implementations of the first aspect of the present application, the positioning portion has a positioning slot, the positioning slot and the positioning portion are arranged on the same side of the connecting portion, and a set distance is set between the positioning slot and the fixing portion.
[0016] In some modified implementations of the first aspect of the present application, the positioning slot is an arc-shaped plate, and a positioning plate is provided on a side of the positioning slot away from the connecting portion, and the positioning plate is perpendicular to the direction in which the connecting portion extends.
[0017] In some modified implementations of the first aspect of the present application, a plurality of positioning slots are arranged at intervals, the positioning slots are detachably connected to the connecting portion, and the opening directions of each positioning slot are the same.
[0018] In some modified implementations of the first aspect of the present application, the positioning portion is slidably connected to the connecting portion.
[0019] A second aspect of the present application provides a vehicle offline subassembly and adjustment system, including the above-mentioned vehicle adjustment tooling.
[0020] Compared with the prior art, the vehicle adjustment tooling provided in the first aspect of the present application fixes the tooling on the steering tie rod to be adjusted through a fixing part, and connects the positioning part and the fixing part through a connecting part, and a set distance is set between the positioning part and the fixing part, so that the positioning part can locate the position to which the adjustment nut needs to be adjusted, thereby allowing the operator to use the tooling to adjust the toe during assembly without adjusting at the bottom of the vehicle, thereby reducing the working hours for four-wheel adjustment and reducing labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] By reading the detailed description below with reference to the accompanying drawings, the above and other purposes, features and advantages of the exemplary embodiments of the present application will become easy to understand. In the accompanying drawings, several embodiments of the present application are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:
[0022] Figure 1 A diagram schematically shows a state of use of a vehicle adjustment tool;
[0023] Figure 2 A schematic diagram of the structure of a vehicle adjustment tool is shown schematically;
[0024] Figure 3 A schematic diagram of the structure of a vehicle adjustment tool in another embodiment is schematically shown;
[0025] Figure 4 A side view of a vehicle adjustment tool in another embodiment is schematically shown;
[0026] Figure 5 A schematic structural diagram of another angle of a vehicle adjustment tool in another embodiment is schematically shown.
[0027] Description of Figure Numbers:
[0028] 1. Fixing part; 11. Step-shaped clamping structure; 111. First connecting member; 112. Second connecting member; 113. Third connecting member; 12. Fixing rod; 2. Connecting part; 3. Positioning part; 31. Positioning slot; 32. Positioning rod; 33. Positioning plate; 4. Adjusting nut; 5. Steering tie rod. DETAILED DESCRIPTION
[0029] The following is a further detailed description of the implementation methods of the present application in conjunction with the accompanying drawings and examples. The detailed descriptions and drawings of the following examples are used to exemplarily illustrate the principles of the present application, but cannot be used to limit the scope of the present application. The present application can be implemented in many different forms and is not limited to the specific embodiments of the present application, but includes all technical solutions that fall within the scope of the claims.
[0030] The present application provides these embodiments to make the present application thorough and complete, and to fully express the scope of the present application to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values set forth in these embodiments should be interpreted as being merely exemplary, and not as limiting.
[0031] It should be noted that, in the description of this application, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0032] In addition, the words "first", "second" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different parts. "Vertical" does not mean vertical in the strict sense, but is within the tolerance range. "Parallel" does not mean parallel in the strict sense, but is within the tolerance range. "Include" or "comprising" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements.
[0033] It should also be noted that in the description of this application, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.
[0034] All terms used in this application have the same meaning as those understood by those of ordinary skill in the art to which this application belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, such as general dictionaries, should be interpreted as having a meaning consistent with their meaning in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.
[0035] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
[0036] The toe of the wheels refers to the difference in distance between the front and rear ends of the two front wheels when viewed from above the vehicle. Specifically, if the front ends of the two front wheels are closer to each other than the rear ends, that is, the distance between the front ends is smaller than the distance between the rear ends, this is called "positive toe"; conversely, if the distance between the front ends is greater than the distance between the rear ends, it is called "negative toe"; if the distance between the front and rear ends is equal, that is, there is no distance difference, then it is "zero toe".
[0037] When adjusting the toe-in of the vehicle during four-wheel alignment, it is necessary to make adjustments in accordance with the fixed input parameters on the four-wheel aligner; specifically, during adjustment, the operator needs to adjust the adjustment nut on the steering tie rod at the bottom of the vehicle to adjust the length of the steering tie rod, thereby changing the toe-in angle, and then retighten the nut.
[0038] However, on the one hand, the four-wheel alignment operation is cumbersome, and each operator needs 6 minutes to adjust the wheel, which results in a long cycle time and affects the subsequent vehicle adjustment and delivery. On the other hand, the operator needs to adjust the nuts at the bottom of the vehicle, which is labor-intensive.
[0039] In order to solve the above technical problems, the present application provides a vehicle adjustment tool and a vehicle adjustment tool, so that the operator can use the tool to adjust the toe during assembly without adjusting it at the bottom of the vehicle, thereby reducing the working hours of four-wheel adjustment and reducing labor intensity.
[0040] Example 1
[0041] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a vehicle adjustment tool comprises a fixing part 1, a connecting part 2 and a positioning part 3; the fixing part 1 has a step-shaped clamping structure 11 for cooperating with the shoulder of the component to be adjusted; the connecting part 2 is in the shape of an elongated strip, and one end of the connecting part 2 in the length direction is connected to the fixing part 1; the positioning part 3 is connected to the other end of the connecting part 2 in the length direction, and there is a set distance between the positioning part 3 and the fixing part 1.
[0042] The fixing part 1 is a device having a step-shaped clamping structure 11 and can be installed on the shoulder of the component to be adjusted through the step-shaped clamping structure 11. The component to be adjusted is the steering tie rod 5, and the steering tie rod 5 is provided with an adjustment nut 4, which can adjust the length of the steering tie rod 5 and thus change the toe angle. Specifically, the step-shaped clamping structure 11 can be a step-shaped structure composed of two connecting parts connected at a set angle, or it can be an integrated structure, and a protrusion is provided at the bottom of the integrated structure to form a step-shaped clamping groove, and the step-shaped clamping groove cooperates with the shoulder of the steering tie rod 5, so as to fix the fixing part 1; as long as the step-shaped clamping structure 11 can be installed on the shoulder of the component to be adjusted, the shape of the step-shaped clamping structure 11 is not specifically limited.
[0043] The connecting portion 2 is a long strip structure used to connect the fixing portion 1 and the positioning portion 3. Specifically, the connecting portion 2 can be a rod-shaped structure or a plate-shaped structure, as long as the two ends of the connecting portion 2 can be connected to the fixing portion 1 and the positioning portion 3 respectively, so that the position of the positioning portion 3 can be positioned by the position of the fixing portion 1, and the specific structure and shape of the connecting portion 2 are not limited.
[0044] The positioning part 3 is a structure for positioning the specific position of the steering tie rod 5. Specifically, the positioning part 3 can be a slot-shaped structure, for example, the positioning part 3 can be a semicircular or square slot so as to be clamped on the steering tie rod 5; the positioning part 3 can also be a rod-shaped structure, which contacts the steering tie rod 5 to position the specific position of the steering tie rod 5, and the rod-shaped structure can also be arranged on the same side of the fixing part 1 but not in contact with the steering tie rod 5, as long as the adjusting nut 4 contacts the rod-shaped structure when it is adjusted to the specific position of the steering tie rod 5; similarly, the positioning part 3 can also be just the end of the connecting part 2, and the adjusting nut 4 contacts the end of the connecting part 2 when it is adjusted to the specific position of the steering tie rod 5. As long as the positioning part 3 can position the specific position of the steering tie rod 5, the specific structure of the positioning part 3 is not limited.
[0045] Compared with the prior art, the vehicle adjustment tooling provided in the present application fixes the tooling on the steering tie rod 5 through the fixing part 1, and connects the positioning part 3 and the fixing part 1 through the connecting part 2, and a set distance is set between the positioning part 3 and the fixing part 1, so that the positioning part 3 can locate the position to which the adjustment nut 4 needs to be adjusted, thereby allowing the operator to use the tooling to adjust the toe during assembly without adjusting at the bottom of the vehicle, thereby reducing the working hours for four-wheel adjustment and reducing labor intensity.
[0046] like Figure 2 As shown, in some modified embodiments of the present application, the fixing part 1 includes a first connecting member 111 and a second connecting member 112, and the sides of the first connecting member 111 and the second connecting member 112 are connected at a set angle to form a step-shaped clamping structure 11. Specifically, the first connecting member 111 and the second connecting member 112 can be a plate-like structure or a block-like structure. As long as the first connecting member 111 and the second connecting member 112 can be connected together to form a step-shaped clamping groove to match the shoulder of the steering tie rod 5, the specific structure of the first connecting member 111 and the second connecting member 112 is not limited. By connecting the sides of the first connecting member 111 and the second connecting member 112 at a set angle to form a step-shaped clamping structure 11, it can better match the shape of the shoulder, so that the fixing position of the fixing part 1 is more accurate, and then the positioning of the positioning part 3 is more accurate.
[0047] like Figure 1As shown, in some modified embodiments of the present application, the fixing portion 1 also includes a fixing rod 12, and the fixing rod 12 is connected to the set position of the second connecting member 112, and there is a set distance between the fixing rod 12 and the positioning portion 3. The fixing rod 12 is a structure used to connect with the second connecting member 112. Specifically, the fixing rod 12 can be a rod-shaped structure, or a block-shaped structure or a plate-shaped structure. As long as the fixing rod 12 can connect the second connecting member 112 and the connecting portion 2 together, the specific structure of the fixing portion 1 is not limited. By connecting the fixing rod 12 between the second connecting member 112 and the connecting portion 2, a certain gap can be provided between the step-shaped clamping structure 11 and the connecting portion 2, so as to avoid other structures on the steering tie rod 5 blocking the connecting portion 2, and facilitate the installation and practical use of the tooling.
[0048] In some modified embodiments of the present application, the second connecting member 112 is an arc-shaped plate, the first connecting member 111 is a semi-annular plate, and the first connecting member 111 and the second connecting member 112 together form a slot-shaped structure.
[0049] like Figure 2 and Figure 4 As shown, the second connecting member 112 is an arc-shaped plate, that is, a plate-like structure with an arc, so as to match the curved surface of the steering tie rod 5. Specifically, the second connecting member 112 can be a semi-cylindrical structure cut from a cross section, and the inner diameter of the semi-cylindrical structure is the same as or slightly smaller than the diameter of the steering tie rod 5 to be fixed, so that the second connecting member 112 and the steering tie rod 5 are interference-fitted, and then firmly fixed on the steering tie rod 5. The first connecting member 111 is a semi-annular plate structure that matches the shape of the shaft shoulder, so that the annular plate fits the shaft shoulder, so that the fixing position of the fixing portion 1 is more accurate, and then the positioning of the positioning portion 3 is more accurate.
[0050] In some modified embodiments of the present application, a third connecting member 113 is provided on one side of the first connecting member 111 away from the second connecting member 112. The third connecting member 113 is an arc-shaped plate. The opening direction of the third connecting member 113 is the same as the opening direction of the second connecting member 112 and the opening of the third connecting member 113 is smaller than the opening of the second connecting member 112. The third connecting member 113 and the second connecting member 112 can be semi-cylinders cut from a cross section. The inner diameter of the semi-cylinder is the same as or slightly smaller than the diameter of the steering tie rod 5 to be fixed, so that the second connecting member 112 and the steering tie rod 5 are interference-fitted, and then firmly fixed to the steering tie rod 5. By providing the third connecting member 113, the fixing part 1 can be more firmly fixed at the set position, thereby preventing the fixing part 1 from falling off during operation, thereby ensuring the accuracy of positioning.
[0051] In some modified embodiments of the present application, the positioning portion 3 has a positioning slot 31 , the positioning slot 31 and the positioning portion 3 are arranged on the same side of the connecting portion 2 , and a set distance is set between the positioning slot 31 and the fixing portion 1 .
[0052] The positioning slot 31 is a slot structure for fixing the steering tie rod 5 at a set position; specifically, the positioning slot 31 may be a slot with a semicircular cross section, or a slot with a semirectangular cross section. As long as the positioning slot 31 can clamp the positioning portion 3 at the set position of the steering tie rod 5, the specific structure of the positioning slot 31 is not limited. More specifically, the positioning slot 31 may be connected to the steering tie rod 5 through a positioning rod 32, or may be directly connected to the connecting portion 2 and the steering tie rod 5, and the specific connection method of the positioning slot 31 with the connecting portion 2 and the steering tie rod 5 is not limited.
[0053] In some modified embodiments of the present application, the positioning slot 31 is an arc-shaped plate, and a positioning plate 33 is provided on one side of the positioning slot 31 away from the connecting portion 2, and the positioning plate 33 is perpendicular to the extending direction of the connecting portion 2. The positioning slot 31 is an arc-shaped plate, that is, it can be a semi-cylinder cut from a cross section, and the inner diameter of the semi-cylinder is the same as or slightly smaller than the diameter of the steering tie rod 5 to be fixed, so that the positioning slot 31 and the steering tie rod 5 are interference-fitted, and then it is firmly fixed on the steering tie rod 5. The positioning plate 33 is a plate-like structure provided on one side of the positioning slot 31. Specifically, the shape of the positioning plate 33 can be adapted to the shape of the positioning slot 31, and can be a semi-annular plate, a semi-rectangular plate, or not adapted to the shape of the positioning slot 31, such as a rectangular plate. As long as the positioning plate 33 can be parallel to the end face of the adjusting nut 4 when the adjusting nut 4 is adjusted, the specific structure of the positioning plate 33 is not limited. A positioning plate 33 is provided on the side of the positioning slot 31 away from the connecting portion 2 , and the positioning plate 33 is perpendicular to the extending direction of the connecting portion 2 , so that the positioning plate 33 is parallel to the end face of the adjusting nut 4 , thereby improving the positioning accuracy of the adjusting nut 4 .
[0054] like Figure 1 and Figure 2 As shown, in some modified embodiments of the present application, a plurality of positioning slots 31 are arranged at intervals, and the positioning slots 31 are detachably connected to the connecting portion 2, and the opening direction of each positioning slot 31 is the same. By providing a plurality of positioning slots 31 arranged at intervals, and detachably connecting the plurality of positioning slots 31 to the connecting portion 2, positioning slots 31 at different positions can be selected according to different vehicle models, thereby adapting to a variety of different types of vehicle models, thereby increasing the adaptability range of the tooling and reducing the later investment cost.
[0055] In some modified embodiments of the present application, the positioning part 3 is slidably connected to the connecting part 2. Specifically, a slide groove can be provided on the connecting part 2, and the positioning part 3 is slidably connected in the slide groove; more specifically, a threaded hole can also be provided on the positioning part 3, and a plurality of threaded holes that match the threaded holes of the positioning part 3 can be arranged at intervals on the side wall of the slide groove to locate the position of the positioning part 3. The positioning part 3 can also be connected to the connecting part 2 by a lead screw, and the position of the positioning part 3 can be adjusted by the lead screw, so that the position of the positioning slot 31 can be adjusted according to different vehicle models, thereby adapting to a variety of different types of vehicle models, improving the adaptability range of the tooling, and reducing the later investment cost.
[0056] Example 2
[0057] A vehicle offline subassembly and adjustment system comprises the vehicle adjustment tooling as described in Example 1.
[0058] Compared with the prior art, the vehicle adjustment tooling provided in the present application fixes the tooling on the steering tie rod 5 through the fixing part 1, and connects the positioning part 3 and the fixing part 1 through the connecting part 2, and a set distance is set between the positioning part 3 and the fixing part 1, so that the positioning part 3 can locate the position to which the adjustment nut 4 needs to be adjusted, thereby allowing the operator to use the tooling to adjust the toe during assembly without adjusting at the bottom of the vehicle, thereby reducing the working hours for four-wheel adjustment and reducing labor intensity.
[0059] The above are only specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. Vehicle adjustment tool, characterized in that: include: A fixing portion, the fixing portion having a stepped clamping structure for cooperating with a shoulder of a component to be adjusted; A connecting portion, the connecting portion is in a long strip shape, and one end of the connecting portion in the length direction is connected to the fixing portion; A positioning portion is connected to the other end of the connecting portion in the length direction, and a set distance is provided between the positioning portion and the fixing portion.
2. The vehicle adjustment tool according to claim 1, characterized in that: The fixing portion includes a first connecting member and a second connecting member, and the sides of the first connecting member and the second connecting member are connected at a set angle to form the step-shaped clamping structure.
3. The vehicle adjustment tool according to claim 2, characterized in that: The fixing portion further comprises a fixing rod, the fixing rod is connected to a set position of the second connecting member, and a set distance is provided between the fixing rod and the positioning portion.
4. The vehicle adjustment tool according to claim 2, characterized in that: The second connecting member is an arc-shaped plate, the first connecting member is a semi-annular plate, and the first connecting member and the second connecting member together form a slot-shaped structure.
5. The vehicle adjustment tool according to claim 2, characterized in that: A third connecting member is provided on a side of the first connecting member away from the second connecting member. The third connecting member is an arc-shaped plate. The opening direction of the third connecting member is the same as that of the second connecting member and the opening of the third connecting member is smaller than that of the second connecting member.
6. The vehicle adjustment tool according to any one of claims 1 to 5, characterized in that: The positioning portion has a positioning slot, the positioning slot and the positioning portion are arranged on the same side of the connecting portion, and a set distance is set between the positioning slot and the fixing portion.
7. The vehicle adjustment tool according to claim 6, characterized in that: The positioning slot is an arc-shaped plate. A positioning plate is provided on one side of the positioning slot away from the connecting portion. The positioning plate is perpendicular to the extending direction of the connecting portion.
8. The vehicle adjustment tool according to claim 6, characterized in that: A plurality of positioning slots are arranged at intervals, and the positioning slots are detachably connected to the connecting portion, and the opening directions of each positioning slot are the same.
9. The vehicle adjustment tool according to claim 1, characterized in that: The positioning portion is slidably connected to the connecting portion.
10. A vehicle offline subassembly and adjustment system, characterized in that: It comprises the vehicle adjustment tool as described in any one of claims 1-9.