Bagged luncheon meat shaping device
By designing a bagged lunch meat shaping device that includes a temperature-controlled sink and a leveling assembly with adjustable gaps, the complex and labor-intensive problems of existing shaping devices are solved, and automated production and product aesthetics are improved.
Patent Information
- Application Number
- CN202421195900.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing flake lunch meat has complex shaping devices and high labor consumption, and the appearance is not good after sterilization.
A bagged lunch meat shaping device is designed, including a temperature-controlled sink and leveling assembly. The leveling assembly consists of an upper leveling conveyor belt and a lower leveling conveyor belt. The gap can be adjusted, and dynamic adjustment of the gap is achieved by combining screws and nuts.
It realizes automated production, reduces labor investment, reduces labor costs, forms a sheet lunch meat with the same thickness, and improves the aesthetics and scope of application of the product through heating and shaping of the temperature-controlled sink.
Smart Images

Figure CN222555328U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing devices, in particular to a bagged luncheon meat shaping device. Background Art
[0002] As people's lifestyles change, food packaging has gradually changed from large quantities to small and exquisite. Compared with the original canned luncheon meat, sliced luncheon meat is easier to open, lighter to carry, and less wasteful when eaten by one person. If used as a sandwich filling, it also saves the process of using a knife to slice, which is very suitable for modern people's fast and convenient consumption.
[0003] Most of the shaping devices for luncheon meat slices currently on the market consist of an enema structure, a precooking structure, a slicing structure and a sealing structure which are arranged in sequence. Such shaping devices are complex and require a lot of manpower, and the resulting luncheon meat slices have poor appearance after sterilization. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a simple and convenient device for shaping bagged luncheon meat.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a bagged luncheon meat shaping device, including a temperature-controlled water tank and a leveling component and a conveying member arranged in sequence along the conveying direction in the temperature-controlled water tank, the leveling component including an upper leveling conveyor belt and a lower leveling conveyor belt, and the gap between the upper leveling conveyor belt and the lower leveling conveyor belt is adjustable.
[0006] Wherein, the leveling assembly also includes a screw rod, which includes a threaded screw rod and a nut, and the nut is connected to the upper leveling conveyor belt through a fixed bracket; the gap between the upper leveling conveyor belt and the lower leveling conveyor belt is adjusted by the screw rod.
[0007] Wherein, along the conveying direction, the gap between the upper leveling conveyor belt and the lower leveling conveyor belt first gradually decreases and then remains unchanged.
[0008] The part where the gap between the upper leveling conveyor belt and the lower leveling conveyor belt remains unchanged is immersed in the water of the temperature-controlled water tank.
[0009] Wherein, a heating device is provided at the bottom of the temperature-controlled water tank.
[0010] Wherein, the conveying member is a mesh chain conveyor belt, and the mesh chain conveyor belt is transmission-connected to a reduction motor.
[0011] Wherein, baffles are provided on both sides of the mesh chain conveyor belt.
[0012] Wherein, a positioning plate is provided on the mesh chain conveyor belt.
[0013] Wherein, the feeding end of the mesh chain conveyor belt is located below the gap between the upper leveling conveyor belt and the lower leveling conveyor belt.
[0014] Wherein, part of the conveying member is immersed in the water of the temperature-controlled water tank.
[0015] The beneficial effect of the utility model is that the bagged luncheon meat shaping device of the utility model has a high level of automation and can be produced continuously, reducing the input of manpower and greatly reducing labor costs. When in use, the luncheon meat mince packaged into a bag is first heated and shaped under the extrusion of the upper and lower leveling conveyor belts and the action of the temperature-controlled water tank to form a sheet with uniform thickness; then it enters the conveyor and is transferred to the subsequent process. The conveyor transfer process is carried out in the temperature-controlled water tank, which can be further heated and shaped.
[0016] The utility model controls the thickness of the luncheon meat slices after extrusion by adjusting the gap between the upper and lower leveling conveyor belts, thereby expanding the scope of application and preventing the packaging bag from bursting due to the gap between the upper and lower leveling conveyor belts being too small during extrusion. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The figure shows a schematic structural diagram of a bagged luncheon meat shaping device according to the first embodiment of the present utility model;
[0018] Figure 2 Shown Figure 1 The enlarged view of point A in the middle;
[0019] Description of labels:
[0020] 1. Temperature controlled water tank;
[0021] 21. Upper leveling conveyor belt; 22. Lower leveling conveyor belt; 23. Screw rod; 231. Screw rod; 232. Nut; 24. Fixed bracket;
[0022] 3. Net chain conveyor belt; 31. Positioning plate;
[0023] 4. Gear motor. DETAILED DESCRIPTION
[0024] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in conjunction with the implementation modes and the accompanying drawings.
[0025] Please refer to Figure 1 A bagged luncheon meat shaping device comprises a temperature-controlled water tank and a leveling assembly and a conveying member sequentially arranged in the temperature-controlled water tank along a conveying direction. The leveling assembly comprises an upper leveling conveyor belt and a lower leveling conveyor belt, and the gap between the upper leveling conveyor belt and the lower leveling conveyor belt is adjustable.
[0026] From the above description, it can be seen that the beneficial effect of the utility model is that the bagged luncheon meat shaping device of the utility model is provided with a leveling component and a conveying member in a temperature-controlled water tank to control the temperature of the luncheon meat in the leveling component and the conveying member. When in use, the luncheon meat mince packaged into a bag is transported in the gap between the upper leveling conveyor belt and the lower leveling conveyor belt, and is heated and shaped under the extrusion of the upper leveling conveyor belt and the lower leveling conveyor belt and the action of the temperature-controlled water tank to form a sheet with uniform thickness, and the shaping is completed; the bagged luncheon meat slices after shaping enter the conveying member and are transmitted to the subsequent process. The conveying process of the conveying member is carried out in the temperature-controlled water tank, and can be further heated and shaped.
[0027] The utility model controls the thickness of the luncheon meat slices after extrusion by adjusting the gap between the upper and lower leveling conveyor belts, thereby expanding the application range of the device and preventing the packaging bag from bursting due to the gap between the upper and lower leveling conveyor belts being too small during extrusion. The bagged luncheon meat shaping device has a high level of automation and can be produced continuously, reducing the input of manpower and greatly reducing labor costs.
[0028] Please refer to Figure 2 Furthermore, the leveling assembly also includes a screw rod, which includes a threaded screw rod and a nut, and the nut is connected to the upper leveling conveyor belt through a fixed bracket; the gap between the upper leveling conveyor belt and the lower leveling conveyor belt is adjusted by the screw rod.
[0029] From the above description, it can be seen that the nut, the fixed bracket and the upper leveling conveyor belt are connected in sequence, and the screw is rotated to move the nut, driving the upper leveling conveyor belt to move away from or closer to the lower leveling conveyor belt, thereby adjusting the gap between the upper and lower leveling conveyor belts.
[0030] Furthermore, along the conveying direction, the gap between the upper leveling conveyor belt and the lower leveling conveyor belt first gradually decreases and then remains unchanged.
[0031] From the above description, it can be seen that the gap between the upper leveling conveyor belt and the lower leveling conveyor belt first gradually decreases to facilitate material discharge, and then remains unchanged to form luncheon meat slices with uniform thickness.
[0032] Furthermore, the upper leveling conveyor belt and the lower leveling conveyor belt are arranged to be inclined downward.
[0033] As can be seen from the above description, the upper leveling conveyor belt and the lower leveling conveyor belt are arranged to be tilted downward to facilitate the bagged luncheon meat to enter the constant gap from the gradually decreasing gap of the feeding.
[0034] Further, the portion where the gap between the upper and lower leveling conveyor belts remains unchanged is immersed in water in a temperature-controlled water tank.
[0035] From the above description, it can be seen that the part where the gap between the upper leveling conveyor belt and the lower leveling conveyor belt remains unchanged is immersed in the water of the temperature-controlled water tank to achieve heating and shaping of the luncheon meat.
[0036] Furthermore, a heating device is provided at the bottom of the temperature-controlled water tank.
[0037] Furthermore, the conveying member is a mesh chain conveyor belt, and the mesh chain conveyor belt is transmission-connected to the reduction motor.
[0038] Furthermore, baffles are provided on both sides of the mesh chain conveyor belt.
[0039] As can be seen from the above description, the baffle prevents the bagged luncheon meat from falling during the process of entering the mesh chain conveyor belt and being conveyed by the mesh chain conveyor belt.
[0040] Furthermore, a positioning plate is provided on the mesh chain conveyor belt.
[0041] From the above description, it can be seen that the positioning plate is used to limit the position of the bagged luncheon meat entering the mesh chain conveyor belt, prevent the bagged luncheon meat from colliding with each other and affecting their shapes, and play a role in positioning and timing.
[0042] Further, the feed end of the mesh chain conveyor belt is located below the gap between the upper leveling conveyor belt and the lower leveling conveyor belt.
[0043] Further, part of the conveying member is immersed in water in a temperature-controlled water tank.
[0044] Please refer to Figure 1 and 2 The first embodiment of the utility model is: a bagged luncheon meat shaping device, comprising a temperature-controlled water tank 1 and a leveling component and a mesh chain conveyor belt 3 sequentially arranged in the temperature-controlled water tank 1 along the conveying direction.
[0045] The leveling assembly includes an upper leveling conveyor belt 21, a lower leveling conveyor belt 22 and a screw rod 23. The screw rod 23 includes a threaded screw rod 231 and a nut 232. The nut 232 is connected to the upper leveling conveyor belt 21 through a fixed bracket 24. The gap between the upper leveling conveyor belt 21 and the lower leveling conveyor belt 22 is adjusted by the screw rod 23. Along the conveying direction, the gap between the upper leveling conveyor belt 21 and the lower leveling conveyor belt 22 first gradually decreases and then remains unchanged. The upper leveling conveyor belt 21 and the lower leveling conveyor belt 22 are arranged to be inclined downward.
[0046] Baffles are provided on both sides of the mesh chain conveyor belt 3, and a positioning plate 31 is provided on the mesh chain conveyor belt 3. The feeding end of the mesh chain conveyor belt 3 is located below the gap between the upper leveling conveyor belt 21 and the lower leveling conveyor belt 22. The upper leveling conveyor belt 21, the lower leveling conveyor belt 22 and the mesh chain conveyor belt 3 are respectively connected to the reduction motor 4 in transmission. The upper leveling conveyor belt 21 and the lower leveling conveyor belt 22 are made of PU food-grade flat belts, and the mesh chain conveyor belt 3 is made of stainless steel.
[0047] A heating device is provided at the bottom of the temperature-controlled water tank 1 , the gap between the upper leveling conveyor belt 21 and the lower leveling conveyor belt 22 remains unchanged and is immersed in the water of the temperature-controlled water tank 1 , and the mesh chain conveyor belt 3 is immersed in the water of the temperature-controlled water tank 1 .
[0048] The principle of the bagged luncheon meat shaping device of the utility model is: when in use, the screw rod 231 is rotated according to the specifications of the luncheon meat, the nut 232 moves, and the upper leveling conveyor belt 21 is driven to move away from or close to the lower leveling conveyor belt 22, and the gap between the upper and lower leveling conveyor belts 22 is adjusted.
[0049] Turn on the reduction motor 4, the upper leveling conveyor belt 21 rotates counterclockwise, the lower leveling conveyor belt 22 rotates clockwise, and the mesh chain conveyor belt 3 rotates clockwise. The luncheon meat mince packaged into bags is placed on the lower leveling conveyor belt 22 for transmission. During the transmission process, the upper leveling conveyor belt 21 does not touch the bagged luncheon meat. After the bagged luncheon meat enters the water in the temperature-controlled water tank 1, the upper leveling conveyor belt 21 contacts the bagged luncheon meat. The bagged luncheon meat is squeezed by the upper leveling conveyor belt 21 and the lower leveling conveyor belt 22, and the temperature-controlled water tank 1 is heated and shaped to form a sheet with uniform thickness. The sheet-like bagged luncheon meat enters the mesh chain conveyor belt 3 and is transferred to the subsequent process. The baffle on the mesh chain conveyor belt 3 prevents the bagged luncheon meat from falling during the entry and transportation process of the mesh chain conveyor belt 3. The positioning plate 31 is used to limit the position of the bagged luncheon meat entering the mesh chain conveyor belt 3 to prevent the bagged luncheon meat from colliding with each other and affecting the shape. The conveying process of the conveyor is carried out in the temperature-controlled water tank 1 to achieve further heating and shaping.
[0050] In summary, the bagged luncheon meat shaping device provided by the utility model has the following advantages:
[0051] 1. The bagged luncheon meat shaping device has a high level of automation and can produce continuously, which reduces manpower input and greatly reduces labor costs.
[0052] 2. The thickness of the luncheon meat slices after extrusion is controlled by adjusting the gap between the upper leveling conveyor belt 21 and the lower leveling conveyor belt 22, thereby expanding the application range of the device and preventing the packaging bag from bursting due to the gap between the upper leveling conveyor belt 21 and the lower leveling conveyor belt 22 being too small during extrusion.
[0053] 3. The gap between the upper leveling conveyor belt 21 and the lower leveling conveyor belt 22 is first gradually reduced to facilitate material discharge, and then remains unchanged to form luncheon meat slices with uniform thickness.
[0054] 4. The upper leveling conveyor belt 21 and the lower leveling conveyor belt 22 are arranged to be tilted downward to facilitate the bagged luncheon meat to enter the unchanged gap from the gradually decreasing gap of the feeding.
[0055] 5. A baffle is provided on the mesh chain conveyor belt 3 to prevent the bagged luncheon meat from falling when entering the mesh chain conveyor belt 3 and during the conveying process of the mesh chain conveyor belt 3; a positioning plate 31 is provided to limit the position of the bagged luncheon meat entering the mesh chain conveyor belt 3, to prevent the bagged luncheon meat from colliding with each other and affecting the shape, and to play a role in positioning and timing.
[0056] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. A bagged luncheon meat shaping device, characterized in that: It comprises a temperature-controlled water tank and a leveling assembly and a conveying member sequentially arranged in the temperature-controlled water tank along the conveying direction. The leveling assembly comprises an upper leveling conveyor belt and a lower leveling conveyor belt, and the gap between the upper leveling conveyor belt and the lower leveling conveyor belt is adjustable.
2. The bagged luncheon meat shaping device according to claim 1, characterized in that: The leveling assembly also includes a screw rod, which includes a threaded screw rod and a nut, and the nut is connected to the upper leveling conveyor belt through a fixed bracket; the gap between the upper leveling conveyor belt and the lower leveling conveyor belt is adjusted by the screw rod.
3. The bagged luncheon meat shaping device according to claim 1, characterized in that: Along the conveying direction, the gap between the upper leveling conveyor belt and the lower leveling conveyor belt first gradually decreases and then remains unchanged.
4. The bagged luncheon meat shaping device according to claim 3, characterized in that: The portion where the gap between the upper and lower leveling conveyor belts remains unchanged is immersed in the water of the temperature-controlled water tank.
5. The device for shaping bagged luncheon meat according to claim 1, characterized in that: A heating device is arranged at the bottom of the temperature-controlled water tank.
6. The device for shaping bagged luncheon meat according to claim 1, characterized in that: The conveying member is a mesh chain conveyor belt, and the mesh chain conveyor belt is transmission-connected to a reduction motor.
7. The device for shaping bagged luncheon meat according to claim 6, characterized in that: Baffles are arranged on both sides of the mesh chain conveyor belt.
8. The device for shaping bagged luncheon meat according to claim 6, characterized in that: A positioning plate is provided on the mesh chain conveyor belt.
9. The device for shaping bagged luncheon meat according to claim 6, characterized in that: The feeding end of the mesh chain conveyor belt is located below the gap between the upper leveling conveyor belt and the lower leveling conveyor belt.
10. The device for shaping bagged luncheon meat according to claim 1, characterized in that: Part of the conveying member is immersed in water in a temperature-controlled water tank.