Novel scraper conveyor conveying structure applied to dry sludge particles

By using the design of pull rod chain plate and marble guide rail in the scraper conveying device, the problem of corrosion and wear of parts during the transport of dry sludge particles in the prior art is solved, extending the service life and improving the stability of the device.

CN222555748UActive Publication Date: 2025-03-04SUZHOU IND PARK SINO FRENCH ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202420506220.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-03-04
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

The existing scraper conveyor devices are prone to corrosion and wear during the transportation of dry sludge particles, resulting in broken or stuck parts, short service life and affecting production stability.

Method used

The pull rod chain plate and marble guide rail are used, the rollers are eliminated, and the materials are made of stainless steel and marble. The pull rod chain drives the scraper to slide on the marble guide rail.

Benefits of technology

It reduces wear between the components of the scraper conveyor device, extends the service life, and improves the stability and reliability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of conveying mechanisms, in particular to a novel scraper conveyor conveying structure applied to dry sludge particles. The pull rod type chain plate is arranged in the box body, the scraping plates are welded to the two sides of the pull rod type chain plate, guide rail assemblies are arranged at the bottoms of the scraping plates on the two sides respectively, and the pull rod type chain plate comprises a plurality of pull rods connected end to end and pin shafts used for being connected with the pull rods. The guide rail assembly comprises a guide rail clamping groove and a marble guide rail laid on the guide rail clamping groove. The scraper conveyor has the advantages that the pull rod type chain plate is adopted, the parts of the pull rod type chain plate comprise the pin shaft and the pull rod, and idler wheels are omitted, so that abrasion between the parts of the scraper conveyor is reduced, and the service life of the scraper conveyor is prolonged; the pull rod type chain drives the scraper to slide on the marble guide rail, and the friction coefficient is small, so that abrasion of all parts of the scraper conveyor conveying device is reduced, and the service life of the scraper conveyor conveying device is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveying mechanisms, in particular to a novel scraper conveying structure applied to dry sludge particles. Background Art

[0002] In the two-stage sludge drying process, after the sludge is dried, the dry sludge particles are transported to the silo through the scraper conveyor. During the transportation process, the dry sludge particles will corrode and wear the related parts of the scraper conveyor, such as the chain plates, rollers, axle pins, and guide rails of the scraper conveyor, which are easily corroded and worn; resulting in mechanical failures such as breakage or jamming of the scraper conveyor. Generally, the service life of the related parts of the scraper conveyor is about 2 years; seriously affecting the stable operation of production.

[0003] refer to Figure 1 The existing scraper conveyor structure consists of: a chain plate 1, a roller 2, a pin 3, a guide rail 4, a scraper 5 and a box 6. The chain plate 1, the roller 2, and the pin 3 form a conveying chain. The scraper 5 is welded on the chain plate 1, and the guide rail 4 is welded on the box. The conveying chain drives the scraper 5 to run on the guide rail 4 to transport the dry sludge particles in the box 6 to the silo.

[0004] The existing scraper conveyor device consists of a conveying chain consisting of a chain plate 1, a roller 2, and a pin 3. During the conveying operation in dry sludge, the chain plate 1, roller 2, and pin 3 of the scraper conveyor device are in contact with each other and rotate and wear, causing the chain plate 1 to wear and become larger and break; the inner hole and outer diameter of the roller 2 will wear and become smaller; the outer diameter of the pin 3 will be worn and become smaller; therefore, any damage to the conveyor chain will cause the chain to get stuck or break; the service life of the components of a general scraper conveyor device is about 2 years, which can be referred to Figure 2 As shown;

[0005] The guide rail 4 of the existing scraper conveyor is used for conveying in dry sludge. The guide rail 4 contacts the roller 2 and generates friction, which causes the guide rail 4 to be worn out and damaged. Figure 3 ;

[0006] In addition, the guide rails are welded to the box body, which makes them difficult to remove and replace. A cutting machine is required to cut the guide rails, making inspection and maintenance inconvenient.

[0007] Therefore, it is necessary to design a new scraper conveying structure for dry sludge particles to solve the above problems. Utility Model Content

[0008] The purpose of the utility model is to provide a novel scraper conveying structure applied to dry sludge particles to overcome the above-mentioned shortcomings of the current prior art.

[0009] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0010] A new type of scraper conveying structure used for dry sludge particles includes a box body, and is characterized in that it also includes a pull rod type chain plate placed in the box body, and a plurality of scrapers welded to both sides of the pull rod type chain plate, and guide rail assemblies are respectively arranged at the bottom of the scrapers on both sides. The pull rod type chain plate includes a plurality of pull rods connected end to end, and a pin shaft for connecting the pull rods, and the guide rail assembly includes a guide rail slot and a marble guide rail laid on the guide rail slot.

[0011] Preferably, the pull rod includes a shaft body, a large C-shaped block and a small C-shaped block respectively arranged at both ends of the shaft body, and the large C-shaped block and the small C-shaped block are provided with hole grooves for matching pin shaft installation. The small C-shaped blocks of one group of pull rods are placed in the large C-shaped blocks of another group of pull rods and are arranged relative to each other.

[0012] Preferably, the marble guide rail is fixed and laid in the guide rail slot by glue, and the marble guide rail is made of marble.

[0013] The beneficial effects of the utility model are as follows: the technical scheme adopts a pull rod type chain plate, whose components consist of a pin shaft and a pull rod, and eliminates rollers. The material is made of stainless steel and is die-cast, thereby reducing the wear between the components of the scraper conveyor device and extending its service life. The guide rail is made of marble, which has the properties of high hardness and smooth surface. The marble guide rail is fixed by the stainless steel guide rail slot, and the pull rod chain drives the scraper to slide on the marble guide rail. The friction coefficient is small, thereby reducing the wear of the components of the scraper conveyor device and increasing the service life of the scraper conveyor device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of an existing scraper conveying device;

[0015] Figure 2 It is a schematic diagram of the chain plate type chain structure of the prior art;

[0016] Figure 3 It is a schematic diagram of the guide rail structure of a scraper conveyor device in the prior art;

[0017] Figure 4 It is a schematic diagram of a new type of scraper conveying structure used for dry sludge particles in the utility model;

[0018] Figure 5 It is a schematic diagram of a pull rod type chain plate of a new scraper conveying structure applied to dry sludge particles in the utility model;

[0019] In the figure: 6, box body; 11, pull rod chain plate; 5, scraper; 111, pull rod; 3, pin shaft; 211, shaft body; 212, large C-shaped block; 213, small C-shaped block; 12, guide rail slot; 13, marble guide rail. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0022] Reference Figures 4 to 5 , a new type of scraper conveying structure applied to dry sludge particles, comprising a box body 6, a pull rod type chain plate 11 placed in the box body, and a plurality of scrapers 5 welded to both sides of the pull rod type chain plate;

[0023] Guide rail assemblies are respectively arranged at the bottom of the scrapers on both sides;

[0024] The pull rod type chain plate 11 includes a plurality of pull rods 111 connected end to end, and a pin 3 for connecting the pull rods. The pull rod includes a shaft body 211, a large C-shaped block 212 and a small C-shaped block 213 respectively arranged at both ends of the shaft body 211. Holes and grooves for installing the pin 3 are provided on the large C-shaped block and the small C-shaped block. The small C-shaped blocks of one group of pull rods 111 are placed in the large C-shaped blocks of another group of pull rods 111, and are arranged relative to each other, so as to be spliced ​​together. Compared with the prior art, in addition to the original rollers, the friction contact points are reduced, and the material is made of stainless steel and is die-cast.

[0025] The guide rail assembly includes a guide rail slot 12 and a marble guide rail 13 laid on the guide rail slot;

[0026] The marble guide rail is fixed and laid in the guide rail slot by special glue, and the marble guide rail adopts marble support, and has better corrosion resistance and wear resistance than the original stainless steel guide rail, and has higher hardness, reducing the contact wear between the original roller and the guide rail;

[0027] When the marble guide rail needs to be replaced, you only need to break the marble and clean up the residue. It is simple, convenient, easy to operate and low-cost.

[0028] The benefits of the utility model are that the technical solution adopts a pull rod type chain plate, whose components consist of a pin shaft and a pull rod, eliminates the roller, and is made of stainless steel by die casting, thereby reducing the wear between the components of the scraper conveyor device and extending its service life; the guide rail is made of marble, which has the properties of high hardness and smooth surface, the marble guide rail is fixed by the stainless steel guide rail slot, and the pull rod chain drives the scraper to slide on the marble guide rail, with a small friction coefficient, thereby reducing the wear of the components of the scraper conveyor device and increasing the service life of the scraper conveyor device.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A new type of scraper conveying structure for dry sludge particles, comprising a box body, characterized in that: It also includes a pull rod type chain plate placed in the box body, and a plurality of scrapers welded to both sides of the pull rod type chain plate, and guide rail assemblies are respectively arranged at the bottom of the scrapers on both sides. The pull rod type chain plate includes a plurality of pull rods connected end to end, and a pin shaft for connecting the pull rods, and the guide rail assembly includes a guide rail slot and a marble guide rail laid on the guide rail slot.

2. According to claim 1, a new type of scraper conveying structure for dry sludge particles is characterized by: The pull rod includes a shaft body, a large C-shaped block and a small C-shaped block respectively arranged at both ends of the shaft body, and hole grooves for matching pin shaft installation are opened on the large C-shaped block and the small C-shaped block. The small C-shaped blocks of one group of pull rods are placed in the large C-shaped blocks of another group of pull rods and are arranged relative to each other.

3. The novel scraper conveying structure for dry sludge particles according to claim 1 is characterized in that: The marble guide rail is fixed and laid in the guide rail slot by glue, and the marble guide rail is made of marble.