Environment-friendly butyl damping vibration attenuation film

By introducing vibration damping mechanisms into environmentally friendly butyl damping vibration damping films, including the combination of multi-layer structures and welding, the problem of unsatisfactory vibration damping effect of existing films is solved, and more significant vibration absorption and sound insulation effect is achieved, the service life is extended, and the service life is maintained stable in high temperature environments.

CN222559082UActive Publication Date: 2025-03-04JIANGSU XINCHANGYI TECH CO LTD
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Patent Information

Application Number
CN202421096542.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-03-04
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The vibration damping effect of existing films is not ideal and is prone to failure during use.

Method used

Environmentally friendly butyl damping vibration-absorbing film is used, including the matrix layer body and vibration-absorbing mechanism. The vibration damping mechanism consists of a core damping layer, an elastic support layer, a sound insulation layer, a damping reinforcement layer, an aluminum foil layer, a waterproof and corrosion-proof layer and a wear-resistant layer. Through the combination and welding of these layers, the vibration damping and sound insulation performance of the film is enhanced.

Benefits of technology

It significantly improves the film's vibration absorption ability, enhances vibration damping and sound insulation performance, extends service life, and maintains a stable vibration damping effect in high temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly butyl damping vibration attenuation rubber sheet, which belongs to the technical field of automobile part manufacturing and comprises a substrate layer body, a vibration attenuation mechanism for improving vibration attenuation of the substrate layer body is arranged outside the substrate layer body and used for absorbing and reducing vibration transmission, and an elastic supporting layer provides certain elastic support. The sound insulation layer can reduce propagation of sound waves, improve the overall sound insulation performance, further reduce noise caused by vibration, improve the absorption capacity of the film to vibration, enable the vibration reduction effect to be more remarkable, improve the sound insulation performance and reduce the noise caused by vibration, so that the service life of the film is prolonged, and the service life of the film is prolonged. And meanwhile, the aluminum foil has excellent high-temperature resistance, so that the film can still keep a stable vibration reduction effect in a high-temperature environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts manufacturing, in particular to an environmentally friendly butyl damping and vibration reduction film. Background Art

[0002] Environmentally friendly butyl damping and vibration reduction film is an important new material. From an environmental protection perspective, this material pays attention to environmental protection principles during its design and production process, which helps reduce the impact on the environment. With the improvement of global awareness of environmental protection, the demand for environmentally friendly materials is also growing. As an environmentally friendly material, butyl damping and vibration reduction film can meet this demand and contribute to environmental protection.

[0003] Currently, butyl rubber vibration damping pads are mostly used in automobiles, but the vibration damping performance of the existing damping pads needs to be improved;

[0004] The existing patent (Announcement No.: CN212889329U) is an environmentally friendly damping and vibration reduction pad. This utility model is an environmentally friendly damping and vibration reduction pad that adopts odorless, environmentally friendly, high-purity butyl rubber with an environmentally friendly polymer material formula. The surface is attached with waterproof paper for anti-oxidation, so that the product is stable in nature and does not flow at high temperatures. It can effectively suppress the vibration of the chassis, roof, door trunk, etc. of the car, and effectively suppress various types of noise to protect the car structure; and the high-purity environmentally friendly butyl rubber is almost in its original state, so it is more environmentally friendly. The high-purity environmentally friendly butyl rubber in this utility model can eliminate or slow down the adverse consequences of vibration, bring people a comfortable riding environment, and can buffer the pressure on the car's vibration reduction system caused by road bumps, and reduce the probability of damage to the car's vibration reduction system. This utility model can reduce the problem of weakness of the car spring to a certain extent, but it should be noted that it cannot improve the car's carrying capacity. This utility model can improve the stability of the car during driving to a certain extent, enhance driving comfort, and make people enjoy driving fun more.

[0005] In view of the above problems, existing patents have provided solutions, but the existing film vibration reduction effect is not ideal and is prone to malfunction during use.

[0006] Therefore, an environmentally friendly butyl damping and vibration reduction film is proposed. Utility Model Content

[0007] The utility model aims to provide an environmentally friendly butyl damping vibration reduction film, which can solve the problem that the existing film has an unsatisfactory vibration reduction effect and is prone to failure during use.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an environmentally friendly butyl damping and vibration reduction film, comprising a matrix layer body, wherein a vibration reduction mechanism for improving the vibration reduction performance of the matrix layer body is arranged outside the matrix layer body;

[0009] The vibration reduction mechanism includes a core damping layer, an elastic supporting layer, a sound insulation layer, a damping reinforcement layer, an aluminum foil layer, a waterproof and anti-corrosion layer and a wear-resistant layer. The core damping layer is arranged on the top of the matrix layer body, the elastic supporting layer is arranged on the top of the core damping layer, the sound insulation layer is arranged on the top of the elastic supporting layer, the damping reinforcement layer is arranged on the top of the sound insulation layer, the aluminum foil layer is arranged on the top of the damping reinforcement layer, the waterproof and anti-corrosion layer is arranged on the top of the aluminum foil layer, and the wear-resistant layer is arranged on the top of the waterproof and anti-corrosion layer.

[0010] Preferably, the core damping layer is made of high-quality butyl rubber and is welded to the matrix layer body. The core damping layer is used to absorb and reduce vibration transmission and is the core part of the vibration-damping film.

[0011] Preferably, the elastic support layer is made of polyurethane material and is welded to the core damping layer. The elastic support layer provides a certain elastic support, so that the film can have a better buffering effect when subjected to vibration, while maintaining the stability of the structure.

[0012] Preferably, the sound insulation layer is made of foamed aluminum material and is welded to the elastic supporting layer. The sound insulation layer can reduce the propagation of sound waves, improve the overall sound insulation performance, and further reduce the noise caused by vibration.

[0013] Preferably, the damping enhancement layer is made of a composite damping material and is welded to the sound insulation layer. The damping enhancement layer enhances the damping effect, improves the film's ability to absorb vibration, and makes the vibration reduction effect more significant.

[0014] Preferably, the aluminum foil layer is made of high-quality aluminum foil material and is welded to the damping enhancement layer. The aluminum foil layer can effectively block the vibration and propagation of sound waves and improve the sound insulation performance. At the same time, the aluminum foil has excellent high temperature resistance, ensuring that the film can still maintain a stable vibration reduction effect in a high temperature environment.

[0015] Preferably, the waterproof and anti-corrosion layer is made of a mixed material of polyvinyl chloride and an antioxidant and is welded to the aluminum foil layer. The waterproof and anti-corrosion layer can protect the film from being corroded by moisture and corrosive substances, thereby improving the service life and stability of the film.

[0016] Preferably, the wear-resistant layer is made of nylon material and is welded to the waterproof and anti-corrosion layer. The wear-resistant layer can increase the wear resistance of the film and prevent the vibration reduction effect from being affected by wear during long-term use.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The present application sets up a vibration reduction mechanism to absorb and reduce vibration transmission. The elastic support layer provides a certain elastic support, so that the film can have a better buffering effect when it is vibrated, while maintaining the stability of the structure. The sound insulation layer can reduce the propagation of sound waves, improve the overall sound insulation performance, further reduce the noise caused by vibration, and improve the film's ability to absorb vibration, making the vibration reduction effect more significant and improving the sound insulation performance. At the same time, the aluminum foil has excellent high temperature resistance, ensuring that the film can still maintain a stable vibration reduction effect in a high temperature environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 This is the overall structural view of the utility model;

[0021] Figure 2 This is the overall structural view of the utility model;

[0022] Figure 3 This is the overall side structural view of the utility model;

[0023] Figure 4 This is an overall cross-sectional structural view of the utility model;

[0024] Figure 5 It is an overall partial structural view of the utility model.

[0025] Description of reference numerals:

[0026] 1. Matrix layer body; 2. Vibration reduction mechanism; 201. Core damping layer; 202. Elastic support layer; 203. Sound insulation layer; 204. Damping reinforcement layer; 205. Aluminum foil layer; 206. Waterproof and anti-corrosion layer; 207. Wear-resistant layer. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figures 1 to 5, the utility model provides a technical solution:

[0029] The environmentally friendly butyl damping vibration reduction film comprises a matrix body 1, and a vibration reduction mechanism 2 for improving the vibration reduction performance of the matrix body 1 is arranged outside the matrix body 1;

[0030] The vibration reduction mechanism 2 includes a core damping layer 201, an elastic supporting layer 202, a sound insulation layer 203, a damping reinforcement layer 204, an aluminum foil layer 205, a waterproof and anti-corrosion layer 206 and a wear-resistant layer 207. The core damping layer 201 is arranged on the top of the matrix layer body 1, the elastic supporting layer 202 is arranged on the top of the core damping layer 201, the sound insulation layer 203 is arranged on the top of the elastic supporting layer 202, the damping reinforcement layer 204 is arranged on the top of the sound insulation layer 203, the aluminum foil layer 205 is arranged on the top of the damping reinforcement layer 204, the waterproof and anti-corrosion layer 206 is arranged on the top of the aluminum foil layer 205, and the wear-resistant layer 207 is arranged on the top of the waterproof and anti-corrosion layer 206.

[0031] Specifically, Figure 2 As shown, the core damping layer 201 is made of high-quality butyl rubber and is welded to the matrix layer body 1. The core damping layer 201 is used to absorb and reduce vibration transmission and is the core part of the vibration-damping film.

[0032] Specifically, Figure 2 As shown, the elastic support layer 202 is made of polyurethane material and is welded to the core damping layer 201. The elastic support layer 202 provides a certain elastic support, so that the film can have a better buffering effect when subjected to vibration, while maintaining the stability of the structure.

[0033] Specifically, Figure 2 As shown, the sound insulation layer 203 is made of foam aluminum material and is welded to the elastic support layer 202. The sound insulation layer 203 can reduce the propagation of sound waves, improve the overall sound insulation performance, and further reduce the noise caused by vibration.

[0034] Specifically, Figure 2 As shown, the damping enhancement layer 204 is made of composite damping material and is welded to the sound insulation layer 203. The damping enhancement layer 204 enhances the damping effect, improves the film's ability to absorb vibration, and makes the vibration reduction effect more significant.

[0035] Specifically, Figure 2 As shown, the aluminum foil layer 205 is made of high-quality aluminum foil material and is welded to the damping enhancement layer 204. The aluminum foil layer 205 can effectively block the vibration and propagation of sound waves and improve the sound insulation performance. At the same time, the aluminum foil has excellent high temperature resistance, ensuring that the film can still maintain a stable vibration reduction effect in a high temperature environment.

[0036] Specifically, Figure 2As shown, the waterproof and anti-corrosion layer 206 is made of a mixed material of polyvinyl chloride and antioxidants and is welded to the aluminum foil layer 205. The waterproof and anti-corrosion layer 206 can protect the film from being corroded by moisture and corrosive substances, thereby improving the service life and stability of the film.

[0037] Specifically, Figure 2 As shown, the wear-resistant layer 207 is made of nylon material and is welded to the waterproof and anti-corrosion layer 206. The wear-resistant layer 207 can increase the wear resistance of the film and prevent the vibration reduction effect from being affected by wear during long-term use.

[0038] The vibration reduction mechanism 2 includes a core damping layer 201, an elastic support layer 202, a sound insulation layer 203, a damping reinforcement layer 204, an aluminum foil layer 205, a waterproof and anti-corrosion layer 206, and a wear-resistant layer 207. When in use, the core damping layer 201, the elastic support layer 202, the sound insulation layer 203, the damping reinforcement layer 204, the aluminum foil layer 205, the waterproof and anti-corrosion layer 206, and the wear-resistant layer 207 are installed on the substrate body 1. The core damping layer 201 is used to absorb and reduce vibration transmission and is the core part of the vibration reduction film. The elastic support layer 202 provides a certain elastic support, so that the film can have a better buffering effect when subjected to vibration, while maintaining the stability of the structure. The sound insulation layer 203 can reduce the propagation of sound waves, improve the overall sound insulation performance, and further reduce the noise caused by vibration. The damping enhancement layer 204 enhances the damping effect, improves the film's ability to absorb vibration, and makes the vibration reduction effect more significant. The aluminum foil layer 205 can effectively block the vibration and propagation of sound waves and improve the sound insulation performance. At the same time, the aluminum foil has excellent high temperature resistance, ensuring that the film can still maintain a stable vibration reduction effect in a high temperature environment. The waterproof and anti-corrosion layer 206 can protect the film from erosion by moisture and corrosive substances, and improve the service life and stability of the film. The wear-resistant layer 207 can increase the wear resistance of the film to prevent the vibration reduction effect from being affected by wear during long-term use.

[0039] By adopting the above technical solution, the problem that the existing film has an unsatisfactory vibration reduction effect and is prone to malfunction during use is solved.

[0040] Working principle: When the present application is used, the core damping layer 201, the elastic support layer 202, the sound insulation layer 203, the damping enhancement layer 204, the aluminum foil layer 205, the waterproof and anti-corrosion layer 206 and the wear-resistant layer 207 are first installed on the substrate body 1. The core damping layer 201 is used to absorb and reduce vibration transmission and is the core part of the vibration-damping film. The elastic support layer 202 provides a certain elastic support so that the film can have a better buffering effect when it is vibrated while maintaining the stability of the structure. The sound insulation layer 203 can reduce the propagation of sound waves and improve the overall sound insulation performance. Reduce the noise caused by vibration. The damping enhancement layer 204 enhances the damping effect, improves the film's ability to absorb vibration, and makes the vibration reduction effect more significant. The aluminum foil layer 205 can effectively block the vibration and propagation of sound waves and improve the sound insulation performance. At the same time, the aluminum foil has excellent high temperature resistance, ensuring that the film can still maintain a stable vibration reduction effect in a high temperature environment. The waterproof and anti-corrosion layer 206 can protect the film from erosion by moisture and corrosive substances, and improve the service life and stability of the film. The wear-resistant layer 207 can increase the wear resistance of the film to prevent the vibration reduction effect from being affected by wear during long-term use.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. An environmentally friendly butyl damping film, comprising a matrix layer body (1), characterized in that: A vibration reduction mechanism (2) is arranged outside the matrix layer body (1) to improve the vibration reduction performance of the matrix layer body (1); The vibration reduction mechanism (2) comprises a core damping layer (201), an elastic support layer (202), a sound insulation layer (203), a damping enhancement layer (204), an aluminum foil layer (205), a waterproof and anti-corrosion layer (206), and a wear-resistant layer (207); the core damping layer (201) is arranged on the top of the matrix layer body (1); the elastic support layer (202) is arranged on the top of the core damping layer (201); the sound insulation layer (203) is arranged on the top of the elastic support layer (202); the damping enhancement layer (204) is arranged on the top of the sound insulation layer (203); the aluminum foil layer (205) is arranged on the top of the damping enhancement layer (204); the waterproof and anti-corrosion layer (206) is arranged on the top of the aluminum foil layer (205); and the wear-resistant layer (207) is arranged on the top of the waterproof and anti-corrosion layer (206).

2. The environmentally friendly butyl damping film according to claim 1 is characterized in that: The core damping layer (201) is made of high-quality butyl rubber and is welded to the matrix layer body (1); the core damping layer (201) is used to absorb and reduce vibration transmission and is the core part of the vibration-damping film.

3. The environmentally friendly butyl damping film according to claim 1 is characterized in that: The elastic support layer (202) is made of polyurethane material and is welded to the core damping layer (201); the elastic support layer (202) provides a certain elastic support, so that the film can have a better buffering effect when subjected to vibration, while maintaining structural stability.

4. The environmentally friendly butyl damping film according to claim 1, characterized in that: The sound insulation layer (203) is made of foamed aluminum material and is welded to the elastic support layer (202); the sound insulation layer (203) can reduce the propagation of sound waves, improve the overall sound insulation performance, and further reduce the noise caused by vibration.

5. The environmentally friendly butyl damping film according to claim 1, characterized in that: The damping enhancement layer (204) is made of a composite damping material and is welded to the sound insulation layer (203); the damping enhancement layer (204) enhances the damping effect, improves the vibration absorption capacity of the film, and makes the vibration reduction effect more significant.

6. The environmentally friendly butyl damping film according to claim 1, characterized in that: The aluminum foil layer (205) is made of high-quality aluminum foil material and is welded to the damping enhancement layer (204). The aluminum foil layer (205) can effectively block the vibration and propagation of sound waves, thereby improving sound insulation performance. At the same time, the aluminum foil has excellent high-temperature resistance, thereby ensuring that the film can still maintain a stable vibration reduction effect in a high-temperature environment.

7. The environmentally friendly butyl damping film according to claim 1, characterized in that: The waterproof and anti-corrosion layer (206) can protect the film from being corroded by moisture and corrosive substances, thereby improving the service life and stability of the film.

8. The environmentally friendly butyl damping film according to claim 1, characterized in that: The wear-resistant layer (207) is made of nylon material and is welded to the waterproof and anti-corrosion layer (206). The wear-resistant layer (207) can increase the wear resistance of the film and prevent the vibration reduction effect from being affected due to wear during long-term use.

Citation Information

Patent Citations

  • Environment-friendly damping vibration attenuation pad

    CN212889329U