Slag conveyor chain wheel protection device
By designing the reset rod and lubrication assembly in the sprocket protection device of the slag retrieval machine, the problem of loose and offset of the sprocket and chain is solved, and the stable meshing between the sprocket teeth disc and the chain is achieved, which extends the service life of the sprocket and improves the stability of the equipment.
Patent Information
- Application Number
- CN202420072224.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-01-12
AI Technical Summary
The existing slag retrieval machine sprockets are prone to loosening, offset or inclination with the chain during long-term use, affecting the connection and transmission between the sprocket and the chain, resulting in unstable operation of the equipment, damage to the sprocket and short service life.
A sprocket protection device for slag retrieval machine is designed, including a protective housing, a sprocket gear plate, a reset rod and a lubrication assembly. The offset chain is corrected and resetted by the reset rod and reduces friction and wear by lubricating the assembly.
The stability of meshing between the sprocket gear disc and the chain is achieved, the service life of the sprocket is extended, and the stability and reliability of equipment operation are improved.
Smart Images

Figure CN222559136U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of slag shovel sprockets, and in particular relates to a slag shovel sprocket protection device. Background Art
[0002] Slag remover is a commonly used equipment in power plants and also a key equipment. The sprocket, as the core component of the slag remover, is an important link in the operation of the entire slag remover.
[0003] At present, the sprocket of the existing slag scoop machine is prone to loosening, offset or tilting with the sleeved chain during long-term use, thereby affecting the connection transmission between the sprocket and the chain, and even causing the sprocket and the chain to disengage and be damaged. If the chain and the sprocket cannot engage accurately and smoothly, it will affect the stability and reliability of the equipment operation. At the same time, the offset of the chain is likely to cause the sprocket to become blocked and damaged during operation due to the offset and disengagement of the chain, thereby greatly shortening the service life of the sprocket and also affecting the production efficiency. Therefore, there are deficiencies and cannot meet the user's usage needs. Therefore, it is necessary to further improve it.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a slag shovel sprocket protection device is provided, in order to achieve a more practical purpose. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a slag sprocket protection device, which is achieved by the following specific technical means:
[0006] A slag scavenger sprocket protection device comprises a protection shell and a sprocket tooth plate, the sprocket tooth plate is arranged inside the protection shell, a movable shaft is rotatably connected at the central axis of the sprocket tooth plate, a chain is arranged on the outer peripheral sleeve of the sprocket tooth plate, the sprocket tooth plate and the chain are connected by meshing, a groove is opened on the inner wall of the protection shell, and a protection shell is fixedly installed inside the groove, a buffer seat is fixedly installed inside the protection shell, a protection main rod is slidably installed on the buffer seat relative to a side of the sprocket tooth plate, a lubrication component for lubricating the chain is fixedly arranged on the end of the protection main rod away from the buffer seat, a reset rod is arranged inside the protection shell and on the left and right sides of the protection main rod, and a reset plate is fixedly installed on the reset rod relative to a side of the chain.
[0007] By adopting the above structure, the reset plate is driven by the reset rod to correct and reset the offset chain, and the reset plate is used to contact the offset chain, so as to achieve the purpose of automatically resetting the offset chain and keep it stable, and restore it to the meshing state with the sprocket tooth plate, thereby simultaneously improving the meshing stability between the sprocket tooth plate and the chain, realizing effective protection of the sprocket tooth plate, and further improving the service life of the sprocket tooth plate.
[0008] Furthermore, a bearing is provided on the outer peripheral fixed sleeve of the movable shaft, and the movable shaft is rotatably connected to the sprocket through the bearing. Fixed pins are provided on the front and rear sides of the protective shell, and the front and rear ends of the movable shaft are passed through the outside of the protective shell and fixedly assembled with the fixed pins.
[0009] By adopting the above structure, the arrangement of the movable shaft and the fixing pin is convenient for disassembling the sprocket toothed disc.
[0010] Furthermore, a fixing frame is fixedly installed inside the protective shell and on the left and right sides of the protective main rod, and a movable support rod is movably installed on the fixing frame. The two ends of the movable support rod are rotatably connected to the protective main rod and the reset rod respectively.
[0011] By adopting the above structure, the provision of the movable support rod is beneficial to the transmission operation of the protection main rod and the reset rod.
[0012] Furthermore, a plurality of movable balls are arranged on a side of the reset plate away from the reset rod, and the movable balls are evenly distributed.
[0013] By adopting the above structure and setting the movable ball, the offset chain will not cause any obstruction during operation, thus avoiding affecting the normal operation of the chain and further improving its use effect.
[0014] Furthermore, a reset spring is elastically connected between one end of the reset rod away from the reset plate and the inner wall of the protective shell.
[0015] By adopting the above structure, the setting of the reset spring is conducive to the reset of the protective shell.
[0016] Further, the lubrication assembly includes a lubrication seat, a lubrication bead and a lubrication liquid sac;
[0017] A groove is formed at one end of the protective main rod away from the buffer seat, and the lubricating seat is located inside the groove. A lubricating bead is rotatably mounted on the lubricating seat, and a lubricating liquid bag is connected between the lubricating seat and the inner wall of the groove of the protective main rod.
[0018] By adopting the above structure, the lubricating liquid inside the lubricating liquid bag is absorbed by the lubricating balls and the lubricating liquid is applied to the surface of the chain. This arrangement can serve as a buffer between the chain and the sprocket tooth plate for the purpose of lubrication. On the other hand, it can increase the flexibility of the chain, reduce the fatigue of the chain, and simultaneously reduce the possibility of friction, wear and breakage caused by meshing movement.
[0019] Furthermore, an inner cavity is opened inside the buffer seat, and a buffer plate and a spring assembly are arranged in the inner cavity. The protective main rod extends to the inside of the buffer seat at one end opposite to the buffer seat and is fixedly connected to the buffer plate.
[0020] By adopting the above structure, the protective main rod is synchronously pushed to move based on the offset part of the chain, and the movable main rod is used to push the buffer plate to move inside the buffer seat, and the spring assembly is stretched and squeezed while the buffer plate moves.
[0021] Further, the spring assembly includes a first spring and a second spring;
[0022] The first spring and the second spring are respectively arranged on both sides of the buffer plate, and the first spring is located at the outer periphery of the protection main rod.
[0023] By adopting the above structure, the pushing force of the protective main rod can be effectively alleviated through the setting of the first spring and the second spring, and at the same time, the protective main rod is pushed based on the elastic force of the first spring and the second spring to reset and correct the chain.
[0024] Beneficial Effects
[0025] Compared with the prior art, the utility model provides a slag sprocket protection device having the following features:
[0026] Beneficial effects:
[0027] 1. The slag shovel sprocket protection device drives the reset plate to correct and reset the offset chain through the reset rod, and uses the reset plate to contact the offset chain, so as to achieve the purpose of automatically resetting the offset chain and keep it stable, and restore it to the meshing state with the sprocket tooth plate, thereby simultaneously improving the meshing stability between the sprocket tooth plate and the chain, realizing effective protection of the sprocket tooth plate, effectively avoiding the damage caused by the blockage of the sprocket tooth plate due to the deviation and separation of the chain, and further improving the service life of the sprocket tooth plate.
[0028] 2. The slag sprocket protection device of the slag scavenger stretches and squeezes the first spring and the second spring while moving the buffer plate. The first spring and the second spring are set to effectively alleviate the pushing force of the protection main rod. At the same time, the elastic force of the first spring and the second spring pushes the protection main rod to reset and correct the chain.
[0029] 3. The slag sprocket protection device of the slag scavenger absorbs the lubricating liquid inside the lubricating liquid bag through the lubricating ball and applies the lubricating liquid to the surface of the chain. This setting can serve as a buffer between the chain and the sprocket tooth plate for lubrication purposes on the one hand, and can also increase the flexibility of the chain, reduce the fatigue of the chain, and simultaneously reduce the possibility of friction, wear and breakage caused by meshing movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0031] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0032] Figure 2 It is a schematic diagram of the installation structure of the sprocket tooth plate and the sprocket body of the utility model;
[0033] Figure 3 This is a schematic diagram of the protective shell structure of the utility model;
[0034] Figure 4 This is a schematic diagram of the internal structure of the protective shell of the utility model;
[0035] Figure 5 This is a schematic diagram of the installation structure of the reset rod and the movable support rod of the utility model;
[0036] Figure 6 This is a schematic diagram of the installation structure of the protective main rod and the lubrication assembly of the utility model;
[0037] Figure 7 It is a schematic diagram of the internal structure of the buffer seat of the utility model.
[0038] In the figure: 1. protective shell; 2. sprocket tooth plate; 3. movable shaft; 31. fixing pin; 4. chain; 5. protective shell; 6. buffer seat; 7. protective main rod; 8. lubrication assembly; 81. lubrication seat; 82. lubrication ball; 83. lubrication liquid sac; 9. reset rod; 10. reset plate; 101. movable ball; 11. fixed frame; 12. movable support rod; 13. buffer plate; 14. spring assembly; 141. first spring; 142. second spring; 15. reset spring. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0040] See also Figures 1 to 7 A slag sprocket protection device comprises a protection shell 1 and a sprocket toothed disc 2, the sprocket toothed disc 2 is arranged inside the protection shell 1, a movable shaft 3 is rotatably connected at the central axis of the sprocket toothed disc 2, a chain 4 is sleeved on the outer periphery of the sprocket toothed disc 2, the sprocket toothed disc 2 is meshedly connected to the chain 4, a groove is opened on the inner wall of the protection shell 1, and a protection shell 5 is fixedly installed inside the groove, a buffer seat 6 is fixedly installed inside the protection shell 5, a protection main rod 7 is slidably installed on the buffer seat 6 relative to one side of the sprocket toothed disc 2, a lubrication component 8 for lubricating the chain 4 is fixedly arranged on the end of the protection main rod 7 away from the buffer seat 6, a reset rod 9 is arranged inside the protection shell 5 and on the left and right sides of the protection main rod 7, and a reset plate 10 is fixedly installed on the reset rod 9 relative to one side of the chain 4. The reset plate 10 is driven by the reset rod 9 to correct and reset the offset chain 4, and the reset plate 10 is used to contact the offset chain 4, so as to achieve the purpose of automatically resetting the offset chain 4 and keep it stable, and restore it to the meshing state with the sprocket toothed plate 2, thereby simultaneously improving the stability of the meshing between the sprocket toothed plate 2 and the chain 4, realizing effective protection of the sprocket toothed plate 2, and further improving the service life of the sprocket toothed plate 2.
[0041] The outer peripheral fixed sleeve of the movable shaft 3 is provided with a bearing, and the movable shaft 3 is rotatably connected with the sprocket tooth plate 2 through the bearing, and the front and rear sides of the protective housing 1 are provided with fixing pins 31, and the front and rear ends of the movable shaft 3 are both passed through the outside of the protective housing 1 and fixedly assembled with the fixing pins 31. The provision of the movable shaft 3 and the fixing pins 31 facilitates the disassembly of the sprocket tooth plate 2.
[0042] A fixing frame 11 is fixedly installed inside the protective shell 5 and on both sides of the protection main rod 7. A movable support rod 12 is movably installed on the fixing frame 11. The two ends of the movable support rod 12 are respectively rotatably connected to the protection main rod 7 and the reset rod 9. The arrangement of the movable support rod 12 is conducive to the transmission operation of the protection main rod 7 and the reset rod 9.
[0043] A plurality of movable balls 101 are arranged on the side of the reset plate 10 away from the reset rod 9, and the movable balls 101 are evenly distributed. The movable balls 101 are arranged so that the offset chain 4 will not cause any obstruction during operation, thus avoiding affecting the normal operation of the chain 4 and further improving its use effect.
[0044] A reset spring 15 is elastically connected between one end of the reset rod 9 away from the reset plate 10 and the inner wall of the protective shell 5. The reset spring 15 is provided to facilitate the reset of the protective shell 5.
[0045] The lubrication assembly 8 includes a lubrication seat 81, a lubrication ball 82 and a lubrication liquid bag 83; a groove is provided at one end of the protection main rod 7 away from the buffer seat 6, and the lubrication seat 81 is located inside the groove, and the lubrication ball 82 is rotatably mounted on the lubrication seat 81, and a lubrication liquid bag 83 is provided and connected between the lubrication seat 81 and the inner wall of the groove of the protection main rod 7. The lubrication ball absorbs the lubricating liquid inside the lubrication liquid bag 83, and applies the lubricating liquid to the surface of the chain 4. This arrangement can serve as a buffer between the chain 4 and the sprocket tooth plate 2 for lubrication purposes, and can also increase the flexibility of the chain 4, reduce the fatigue of the chain 4, and simultaneously reduce the possibility of friction, wear and breakage caused by meshing movement.
[0046] An inner cavity is formed inside the buffer seat 6, and a buffer plate 13 and a spring assembly 14 are arranged in the inner cavity. The protection main rod 7 extends to the inside of the buffer seat 6 relative to one end of the buffer seat 6 and is fixedly connected to the buffer plate 13. The protection main rod 7 is synchronously pushed to move based on the part of the chain 4 that is deviated, and the active main rod is used to push the buffer plate 13 to move inside the buffer seat 6, and the spring assembly 14 is stretched and squeezed while the buffer plate 13 moves.
[0047] The spring assembly 14 includes a first spring 141 and a second spring 142; the first spring 141 and the second spring 142 are respectively arranged on both sides of the buffer plate 13, and the first spring 141 is located at the outer periphery of the protection main rod 7. The first spring 141 and the second spring 142 can effectively alleviate the pushing force of the protection main rod 7, and at the same time, the elastic force of the first spring 141 and the second spring 142 pushes the protection main rod 7 to reset and correct the chain 4.
[0048] The specific usage and function of this embodiment are as follows:
[0049] Working principle: During the operation of the slag scooping machine, the sprocket tooth plate 2 and the chain 4 are meshed with each other to perform the operation. During the meshing transmission of the sprocket tooth plate 2 and the chain 4, the lubricating component 8 is set so that the lubricating ball 82 is in contact with the chain 4. The lubricating ball absorbs the lubricating liquid inside the lubricating liquid bag 83 and applies the lubricating liquid to the surface of the chain 4. This setting can serve as a buffer between the chain 4 and the sprocket tooth plate 2 for lubrication purposes. On the other hand, it can increase the flexibility of the chain 4, reduce the fatigue of the chain 4, and simultaneously reduce the possibility of friction, wear and breakage caused by meshing movement.
[0050] In addition, since the sprocket 2 and the chain 4 of the slag scoop machine are used for a long time, the chain 4 is prone to deviation and inclination. When the chain 4 is deviated, the deviated part of the chain 4 is synchronously pushed to move the protective main rod 7, and the active main rod is used to push the buffer plate 13 to move inside the buffer seat 6. While the buffer plate 13 moves, the first spring 141 and the second spring 142 are stretched and squeezed. The first spring 141 and the second spring 142 are provided to effectively alleviate the pushing force of the protective main rod 7. At the same time, the protective main rod 7 is pushed to reset and correct the chain 4 based on the elastic force of the first spring 141 and the second spring 142. At the same time, while the active main rod moves, the active support rod 12 The reset rod 9 is driven to move in the opposite direction, and the reset plate 10 is driven to correct and reset the offset chain 4. The reset plate 10 contacts the offset chain 4, thereby achieving the purpose of automatically resetting the offset chain 4 and keeping it stable, and restoring it to the meshing state with the sprocket toothed disk 2, thereby simultaneously improving the meshing stability between the sprocket toothed disk 2 and the chain 4, achieving effective protection for the sprocket toothed disk 2, and effectively avoiding the situation where the sprocket toothed disk 2 is blocked and damaged due to the offset and detachment of the chain 4, further improving the service life of the sprocket toothed disk 2, and through the setting of the movable ball 101, the offset chain 4 will not cause any obstruction to it during operation, avoiding affecting the normal operation of the chain 4, and further improving its use effect.
[0051] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A slag sprocket protection device, comprising a protection housing (1) and a sprocket toothed disc (2), characterized in that: The sprocket (2) is arranged inside the protective shell (1); a movable shaft (3) is rotatably connected to the central axis of the sprocket (2); a chain (4) is sleeved on the outer periphery of the sprocket (2); the sprocket (2) and the chain (4) are connected by meshing; a groove is provided on the inner wall of the protective shell (1); a protective shell (5) is fixedly installed inside the groove; a buffer seat (6) is fixedly installed inside the protective shell (5); a protective main rod (7) is slidably installed on one side of the buffer seat (6) relative to the sprocket (2); a lubricating component (8) for lubricating the chain (4) is fixedly installed on one end of the protective main rod (7) away from the buffer seat (6); a reset rod (9) is arranged inside the protective shell (5) and on both the left and right sides of the protective main rod (7); a reset plate (10) is fixedly installed on the reset rod (9) relative to one side of the chain (4).
2. A slag sprocket protection device according to claim 1, characterized in that: A bearing is provided on the outer peripheral fixed sleeve of the movable shaft (3), and the movable shaft (3) is rotatably connected to the sprocket wheel (2) via the bearing. The front and rear sides of the protective housing (1) are both provided with fixing pins (31), and the front and rear ends of the movable shaft (3) are both passed through the outside of the protective housing (1) and fixedly assembled with the fixing pins (31).
3. A slag sprocket protection device according to claim 1, characterized in that: A fixing frame (11) is fixedly installed inside the protective shell (5) and on both the left and right sides of the protective main rod (7). A movable support rod (12) is movably installed on the fixing frame (11). The two ends of the movable support rod (12) are rotatably connected to the protective main rod (7) and the reset rod (9) respectively.
4. A slag sprocket protection device according to claim 1, characterized in that: A plurality of movable balls (101) are arranged on a side of the reset plate (10) away from the reset rod (9), and the movable balls (101) are evenly distributed.
5. A slag sprocket protection device according to claim 1, characterized in that: A reset spring (15) is elastically connected between one end of the reset rod (9) away from the reset plate (10) and the inner wall of the protective shell (5).
6. A slag sprocket protection device according to claim 1, characterized in that: The lubrication assembly (8) comprises a lubrication seat (81), lubrication beads (82) and a lubrication sac (83); A groove is formed at one end of the protective main rod (7) away from the buffer seat (6), and a lubricating seat (81) is located inside the groove. A lubricating bead (82) is rotatably mounted on the lubricating seat (81), and a lubricating liquid bag (83) is provided and connected between the lubricating seat (81) and the inner wall of the groove of the protective main rod (7).
7. A slag sprocket protection device according to claim 1, characterized in that: The buffer seat (6) has an inner cavity, and a buffer plate (13) and a spring assembly (14) are arranged in the inner cavity. The protective main rod (7) extends to the inside of the buffer seat (6) at one end opposite to the buffer seat (6) and is fixedly connected to the buffer plate (13).
8. A slag sprocket protection device according to claim 7, characterized in that: The spring assembly (14) comprises a first spring (141) and a second spring (142); The first spring (141) and the second spring (142) are respectively arranged on both sides of the buffer plate (13), and the first spring (141) is located on the outer periphery of the protection main rod (7).