Cement kiln high-temperature fan for cement production

By setting up a preheating device on the connecting pipe of the high-temperature fan of the cement kiln, the hot air inside the cement kiln is reflowed and heated by using the Bernoulli principle, the problem of low thermal energy utilization in the existing technology is solved, and more efficient energy-saving and environmentally friendly effects are achieved.

CN222560666UActive Publication Date: 2025-03-04HEILONGJIANG BINZHOU CEMENT CO LTD
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Patent Information

Application Number
CN202421271633.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-04
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing cement kiln high-temperature fans only perform buffering and shock absorption during operation, resulting in low overall thermal energy utilization and insignificant energy conservation and environmental protection effects.

Method used

A high-temperature fan of cement kiln was designed. By setting up a preheating device on the connecting pipe, the hot air inside the cement kiln is reflowed and the air flow is heated by using the Bernoulli principle, making full use of waste heat and improving the heat utilization rate.

Benefits of technology

Through the design of the preheating device, the thermal energy utilization rate of cement kiln high-temperature fan is significantly improved, achieving more efficient energy-saving and environmentally friendly effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of fans, and particularly relates to a cement kiln high-temperature fan for cement production, which comprises a fan body and a connecting pipe, the connecting pipe is mounted on the fan body, and a preheating device is arranged on the connecting pipe. According to the cement kiln high-temperature fan for cement production, when the fan body blows external airflow into the cement kiln through the connecting pipe, the airflow flows through the connecting pipe at a high speed, and hot air in the cement kiln is sucked into the connecting pipe through the backflow pipe according to the Bernoulli principle; hot air in the cement kiln is used for rapidly heating airflow in the connecting pipe, waste heat in the cement kiln is fully used, energy saving and high efficiency are achieved, dust is intercepted and filtered through a dustproof filter screen, a rotating disc is regularly rotated to drive a rotating shaft to rotate in a sealing bearing, and therefore a protruding block is driven to rotate to impact the dustproof filter screen; and the dust on the surface of the dust-proof filter screen is vibrated off, so that the dust is prevented from blocking the dust-proof filter screen, and the waste heat utilization is not influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of fans, in particular to a high-temperature fan for a cement kiln in cement production. Background Art

[0002] At present, high-temperature fans are usually needed in cement kilns. The main function of high-temperature fans in cement kilns is to provide air flow in high-temperature environments, reduce energy consumption, reduce emissions, improve production efficiency, and protect the environment. High-temperature fans in cement kilns play a vital role in industrial production, especially in cement clinker production lines. These fans can withstand high-temperature environments and are made of high-temperature resistant materials to ensure normal operation under high temperatures.

[0003] For example, Chinese patent announcement No. CN219549227U discloses an energy-saving cement kiln high-temperature fan. When in use, the base, mounting seat, damper, and shock-absorbing spring are used in combination to effectively buffer and damp the fan body on the base, thereby reducing the vibration generated by the fan body during use, reducing the adverse effects of the vibration on the fan body, facilitating the improvement of the stability of the fan body during use, reducing the mechanical wear of the fan body during use, and helping to extend its service life. When the fan body fails and needs to be disassembled and repaired, the pull rod is pulled so that the positioning block at one end of the pull rod is away from the positioning grooves on the surfaces of both sides of the fan body. The fan body is removed from the base by moving the fan body upward so that the fan body is away from the enclosure on the base, thereby facilitating the staff to disassemble and repair the fan body, reducing the disadvantages during use, and helping to improve its practicality.

[0004] However, the energy-saving cement kiln high-temperature fan in the above application only provides buffering and shock reduction for the fan during operation, and has a low overall thermal energy utilization rate for the cement kiln, and the energy-saving and environmental protection effect is not significant. Therefore, there are certain limitations.

[0005] For this reason, we urgently need to provide a cement kiln high temperature fan for cement production. Utility Model Content

[0006] The utility model aims to provide a high-temperature blower for a cement kiln in cement production, so as to solve the problem that the energy-saving high-temperature blower for a cement kiln proposed in the above-mentioned background technology only provides buffering and shock reduction for the blower during operation, and the overall thermal energy utilization rate of the cement kiln is low, and the energy-saving and environmental protection effect is not significant.

[0007] To achieve the above objectives, the utility model provides the following technical solutions: a high-temperature blower for a cement kiln for cement production, comprising a blower body and a connecting pipe, wherein the connecting pipe is installed on the blower body, and a preheating device is arranged on the connecting pipe.

[0008] The preheating device includes a return pipe, a mounting block, a tension spring, a dust filter, a vibration assembly, and a dust collecting assembly. The return pipe is fixedly connected to the left side of the connecting pipe. Four mounting blocks are respectively installed at the four corners of the inner wall of the return pipe. Four tension springs are respectively fixedly connected to the left side of the mounting block. The dust filter is installed at the left end of the tension spring. The vibration assembly is installed on the front of the return pipe. The dust collecting assembly is installed at the bottom of the return pipe. When the fan body blows the external airflow into the interior of the cement kiln through the connecting pipe, the airflow flows through the connecting pipe at a high speed. According to the Bernoulli principle, the hot air inside the cement kiln is sucked into the interior of the connecting pipe through the return pipe, so that the hot air inside the cement kiln is used to quickly heat the airflow inside the connecting pipe, making full use of the waste heat inside the cement kiln, which is more energy-saving and efficient.

[0009] A further improvement is that the vibration component includes a sealed bearing, a rotating shaft, a turntable, and a protrusion. The sealed bearing is installed on the front side of the return pipe, the rotating shaft is rotatably connected to the inside of the sealed bearing, and its rear end extends into the inside of the return pipe. The turntable is fixedly connected to the front end of the rotating shaft, and the protrusion is fixedly connected to the rear end of the rotating shaft. In the process of hot air inside the cement kiln flowing into the connecting pipe through the return pipe, dust inside the cement kiln is inevitably brought into the inside of the connecting pipe. Therefore, the dust is intercepted and filtered through the dust filter. Regularly rotating the turntable can drive the rotating shaft to rotate inside the sealed bearing, thereby driving the protrusion to rotate and hit the dust filter, causing it to vibrate left and right under the pull of the tension spring, thereby shaking off the dust on its surface to prevent dust from clogging the dust filter and affecting the utilization of waste heat.

[0010] A further improvement is that the dust collecting assembly includes a guide rail, a dust collecting box, and a pull ring, the guide rail is fixedly connected to the bottom of the return pipe, the dust collecting box is slidably connected to the inside of the guide rail, and the pull ring is fixedly connected to the front center of the dust collecting box.

[0011] A further improvement is that the vibration component is located on the right side of the dust filter, and a dust discharge port is provided at the bottom of the return pipe, which is located below the dust filter. The dust collecting component is installed below the dust discharge port, and the shaken dust falls into the interior of the dust box through the dust discharge port. The dust box can be taken out from the inside of the guide rail for cleaning by regularly pulling the pull ring.

[0012] A further improvement is that the fan body includes a motor, a transmission member, a chassis, and fan blades, the motor is installed on the base, the transmission member is installed on the output end of the motor, the chassis is installed on the rear side of the transmission member, and the fan blades are installed inside the chassis and are connected to the rear end of the transmission member.

[0013] A further improvement is that an air inlet is opened on the back of the chassis, and a dust screen is installed inside the air inlet. The dust screen intercepts and filters dust in the external airflow to prevent a large amount of dust from entering the interior of the chassis.

[0014] A further improvement is that an exhaust duct is fixedly connected to the left side of the chassis, a connecting pipe is installed on the top of the exhaust duct, and an air supply duct is installed on the top of the connecting pipe. The starting motor drives the rotating shaft in the transmission member to rotate, and then drives the rotating shaft to rotate inside the bearing seat through the transmission belt, thereby driving the fan blades inside the chassis to rotate, sucking the external air into the interior of the chassis through the air inlet, and then sending it into the interior of the cement kiln through the exhaust duct, connecting pipe and air supply duct.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The high-temperature fan of the cement kiln produced by this cement, when the fan body blows the external airflow into the interior of the cement kiln through the connecting pipe, the airflow flows through the connecting pipe at a high speed, and according to the Bernoulli principle, the hot air inside the cement kiln is sucked into the interior of the connecting pipe through the return pipe, so that the hot air inside the cement kiln is used to quickly heat the airflow inside the connecting pipe, making full use of the waste heat inside the cement kiln, which is more energy-saving and efficient.

[0017] 2. The high-temperature fan of the cement kiln produced by this cement intercepts and filters the dust through the dust filter, and the regular rotation of the turntable can drive the rotating shaft to rotate inside the sealed bearing, thereby driving the protrusion to rotate and hit the dust filter, causing it to vibrate left and right under the pull of the tension spring, thereby shaking off the dust on its surface to prevent dust from clogging the dust filter and affecting the utilization of waste heat. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view structural schematic diagram of the utility model;

[0019] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the rear view split structure of the utility model;

[0021] Figure 4 It is a schematic diagram of the independent sectional disassembly structure of the preheating device of the utility model.

[0022] In the figure: 1. fan body; 2. connecting pipe; 301. return pipe; 302. mounting block; 303. tension spring; 304. dust filter; 305. vibration assembly; 3051. sealing bearing; 3052. rotating shaft; 3053. turntable; 3054. bump; 306. dust collecting assembly; 3061. guide rail; 3062. dust collecting box; 3063. pull ring; 400. base; 401. motor; 402. transmission part; 403. chassis; 404. fan blade; 405. dust screen; 406. exhaust duct; 407. air supply duct. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0025] Embodiment 1:

[0026] A high-temperature fan for a cement kiln used in cement production comprises a fan body 1 and a connecting pipe 2. The connecting pipe 2 is installed on the fan body 1.

[0027] The fan body 1 includes a motor 401, a transmission member 402, a chassis 403, and fan blades 404. The motor 401 is installed on the base 400, the transmission member 402 is installed on the output end of the motor 401, the chassis 403 is installed on the rear side of the transmission member 402, and the fan blades 404 are installed inside the chassis 403 and are connected to the rear end of the transmission member 402.

[0028] An air inlet is provided on the back of the chassis 403 , and a dust screen 405 is installed inside the air inlet. The dust screen 405 intercepts and filters dust in the external air flow to prevent a large amount of dust from entering the interior of the chassis 403 .

[0029] An exhaust duct 406 is fixedly connected to the left side of the chassis 403, a connecting pipe 2 is installed on the top of the exhaust duct 406, and an air supply duct 407 is installed on the top of the connecting pipe 2. The starting motor 401 drives the rotating shaft in the transmission member 402 to rotate, and then drives the rotating shaft to rotate inside the bearing seat through the transmission belt, thereby driving the fan blades 404 inside the chassis 403 to rotate, sucking the external air flow into the interior of the chassis 403 through the air inlet, and then sending it into the interior of the cement kiln through the exhaust duct 406, the connecting pipe 2 and the air supply duct 407.

[0030] Embodiment 2:

[0031] On the basis of the first embodiment, a preheating device is arranged on the connecting pipe 2, and the preheating device comprises a return pipe 301, a mounting block 302, a tension spring 303, a dust filter 304, a vibration assembly 305, and a dust collecting assembly 306. The return pipe 301 is fixedly connected to the left side of the connecting pipe 2, and four mounting blocks 302 are respectively installed at the four corners of the inner wall of the return pipe 301, and four tension springs 303 are respectively fixedly connected to the left side of the mounting block 302, and the dust filter 304 is installed on the left side of the tension spring 303. At the end, the vibration component 305 is installed on the front side of the return pipe 301, and the dust collecting component 306 is installed at the bottom of the return pipe 301. When the fan body 1 blows the external airflow into the interior of the cement kiln through the connecting pipe 2, the airflow flows through the connecting pipe 2 at a high speed. According to the Bernoulli principle, the hot air inside the cement kiln is sucked into the interior of the connecting pipe 2 through the return pipe 301, so that the hot air inside the cement kiln is used to quickly heat the airflow inside the connecting pipe 2, which makes full use of the waste heat inside the cement kiln and is more energy-saving and efficient.

[0032] The vibration assembly 305 includes a sealed bearing 3051, a rotating shaft 3052, a rotating disk 3053, and a protrusion 3054. The sealed bearing 3051 is installed on the front side of the return pipe 301. The rotating shaft 3052 is rotatably connected to the inside of the sealed bearing 3051, and its rear end extends into the inside of the return pipe 301. The rotating disk 3053 is fixedly connected to the front end of the rotating shaft 3052, and the protrusion 3054 is fixedly connected to the rear end of the rotating shaft 3052. The hot air inside the cement kiln flows into the return pipe 301 through the return pipe 301. In the process of connecting the pipe 2, dust inside the cement kiln is prevented from being brought into the interior of the connecting pipe 2. Therefore, the dust is intercepted and filtered through the dust filter 304, and the turntable 3053 is rotated regularly to drive the rotating shaft 3052 to rotate inside the sealing bearing 3051, thereby driving the protrusion 3054 to rotate and hit the dust filter 304, causing it to vibrate left and right under the pull of the tension spring 303, thereby shaking off the dust on its surface, preventing dust from clogging the dust filter 304 and affecting the utilization of waste heat.

[0033] The dust collecting assembly 306 includes a guide rail 3061 , a dust collecting box 3062 , and a pull ring 3063 . The guide rail 3061 is fixedly connected to the bottom of the return pipe 301 , the dust collecting box 3062 is slidably connected to the inside of the guide rail 3061 , and the pull ring 3063 is fixedly connected to the front center of the dust collecting box 3062 .

[0034] The vibration component 305 is located on the right side of the dust filter 304. A dust discharge port is provided at the bottom of the return pipe 301, which is located below the dust filter 304. The dust collecting component 306 is installed below the dust discharge port. The shaken dust falls into the dust box 3062 through the dust discharge port. The dust box 3062 can be taken out from the inside of the guide rail 3061 for cleaning by regularly pulling the pull ring 3063.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A high-temperature fan for a cement kiln in cement production, comprising a fan body (1) and a connecting pipe (2), wherein the connecting pipe (2) is installed on the fan body (1), and is characterized in that: A preheating device is provided on the connecting pipe (2); The preheating device comprises a return pipe (301), a mounting block (302), a tension spring (303), a dust filter (304), a vibration assembly (305), and a dust collecting assembly (306); the return pipe (301) is fixedly connected to the left side of the connecting pipe (2); four mounting blocks (302) are respectively mounted on the four corners of the inner wall of the return pipe (301); four tension springs (303) are respectively fixedly connected to the left side of the mounting block (302); the dust filter (304) is mounted on the left end of the tension spring (303); the vibration assembly (305) is mounted on the front side of the return pipe (301); and the dust collecting assembly (306) is mounted on the bottom of the return pipe (301).

2. The high temperature blower for cement kiln used in cement production according to claim 1, characterized in that: The vibration component (305) comprises a sealed bearing (3051), a rotating shaft (3052), a rotating disk (3053), and a protrusion (3054); the sealed bearing (3051) is installed on the front side of the return pipe (301); the rotating shaft (3052) is rotatably connected to the inside of the sealed bearing (3051), and its rear end extends into the inside of the return pipe (301); the rotating disk (3053) is fixedly connected to the front end of the rotating shaft (3052); and the protrusion (3054) is fixedly connected to the rear end of the rotating shaft (3052).

3. The high temperature blower for cement kiln used in cement production according to claim 1, characterized in that: The dust collecting assembly (306) comprises a guide rail (3061), a dust collecting box (3062), and a pull ring (3063); the guide rail (3061) is fixedly connected to the bottom of the return pipe (301); the dust collecting box (3062) is slidably connected to the inside of the guide rail (3061); and the pull ring (3063) is fixedly connected to the front center of the dust collecting box (3062).

4. The high temperature blower for cement kiln used in cement production according to claim 3, characterized in that: The vibration component (305) is located on the right side of the dust filter (304), and a dust discharge port is provided at the bottom of the return pipe (301), which is located below the dust filter (304), and the dust collection component (306) is installed below the dust discharge port.

5. The high temperature blower for cement kiln used in cement production according to claim 1, characterized in that: The fan body (1) comprises a motor (401), a transmission member (402), a chassis (403), and a fan blade (404); the motor (401) is mounted on a base (400); the transmission member (402) is mounted on an output end of the motor (401); the chassis (403) is mounted on the rear side of the transmission member (402); and the fan blade (404) is mounted inside the chassis (403) and is connected to the rear end of the transmission member (402).

6. The high temperature blower for cement kiln used in cement production according to claim 5, characterized in that: An air inlet is provided on the back of the chassis (403), and a dustproof screen (405) is installed inside the air inlet.

7. A cement kiln high temperature fan for cement production according to claim 6, characterized in that: An exhaust pipe (406) is fixedly connected to the left side of the chassis (403), a connecting pipe (2) is installed on the top of the exhaust pipe (406), and an air supply pipe (407) is installed on the top of the connecting pipe (2).

Citation Information

Patent Citations

  • Energy-saving cement kiln high-temperature fan

    CN219549227U