Solar cell processing and cleaning equipment

By designing a solar cell processing and cleaning equipment including transmission, cleaning, spraying and positioning mechanisms, the problems of low and poor cleaning efficiency of solar cell cells in the prior art are solved, automated cleaning is realized, and cleaning efficiency and effect are improved.

CN222564266UActive Publication Date: 2025-03-04SHAANXI ZEDINGHUI CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202421298967.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-04
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

In the prior art, the cleaning of solar cell cells mainly relies on manual labor, which is inefficient and ineffective, and the spray cleaning method of existing equipment is difficult to meet the needs of users.

Method used

A solar cell processing and cleaning equipment including a machine tool, a conveying mechanism, a cleaning mechanism, a spraying mechanism and a positioning mechanism is designed. The solar cell is automatically transmitted through the conveying mechanism. The cleaning mechanism uses a cleaning roller brush for brushing, and the spraying mechanism sprays cleaner and flushing, and the positioning mechanism ensures the stability of the solar cell.

Benefits of technology

Automatic solar cell cleaning is realized, improving cleaning efficiency and effect, saving manpower, and cleaning solar cell more comprehensively.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222564266U_ABST
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Abstract

The utility model discloses a solar cell processing and cleaning equipment, including machine tool, transmission mechanism, cleaning mechanism, spraying mechanism and positioning mechanism, machine tool includes chassis and side frame, the side frame is arranged on chassis, the two sets of side frame are provided symmetrically, the two sets of side frame can limit the solar cell from both sides, and the transmission mechanism is provided with the cleaning mechanism and the spraying mechanism. The conveying mechanism, the cleaning mechanism and the spraying mechanisms are all arranged on the side frame, the two spraying mechanisms are symmetrically located on the two sides of the cleaning mechanism, the positioning mechanism is arranged on the bottom frame and used for positioning a solar cell, and the cleaning mechanism comprises a rectangular frame, a cleaning rolling brush, a rotating shaft, a gear and a rack. And an extension frame is arranged on the rectangular frame. The utility model relates to the technical field of cleaning equipment, and particularly provides solar cell processing and cleaning equipment which is convenient for automatically cleaning a solar cell, better in cleaning effect and higher in cleaning efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to a solar cell chip processing and cleaning equipment. Background Art

[0002] A solar cell is a photoelectric semiconductor wafer that uses sunlight to generate electricity directly. It is also called a "solar chip" or "photovoltaic cell". As long as the illumination meets certain illumination conditions, it can instantly output voltage and generate current in the presence of a circuit. In physics, this is called solar photovoltaics, or PV for short.

[0003] In the process of processing solar cells, in order to ensure the cleanliness of the solar cells, it is usually necessary to clean the solar cells. In the prior art, the cleaning of solar cells is mostly done manually, which not only wastes manpower but also has low cleaning efficiency. There are also some devices for cleaning solar cells, which clean the solar cells by a simple spraying method, but the cleaning effect is poor and it is difficult to meet the user's needs. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a solar cell processing and cleaning device which is convenient for automatically cleaning solar cells and has better cleaning effect and higher cleaning efficiency.

[0005] The technical solution adopted by the utility model is as follows: The utility model is a solar cell processing and cleaning equipment, including a machine tool, a conveying mechanism, a cleaning mechanism, a spraying mechanism and a positioning mechanism, the machine tool includes a base frame and a side frame, the side frame is arranged on the base frame, the side frame is symmetrically provided with two groups, the two groups of side frames can limit the solar cell from both sides, the conveying mechanism, the cleaning mechanism and the spraying mechanism are all arranged on the side frame, the spraying mechanism is provided with two groups, the two groups of spraying mechanisms are symmetrically located on both sides of the cleaning mechanism, the positioning mechanism is arranged on the base frame, and is used to position the solar cell Positioning is performed, the cleaning mechanism includes a rectangular frame, a cleaning roller brush, a rotating shaft, a gear and a rack, the rectangular frame is provided with an extension frame, the extension frame is rotatably provided with a guide wheel, the side frame is provided with a guide rail, the guide wheel is rollingly arranged in the guide rail, the cleaning roller brush is rotatably arranged on the rectangular frame through the roller, and is used to brush the solar cell sheet, the rotating shaft is rotatably arranged on the rectangular frame, the gear is sleeved on the rotating shaft, the rack is arranged on the side frame and meshes with the gear, the rectangular frame is provided with a second motor, and one end of the rotating shaft is arranged on the output shaft of the second motor.

[0006] Furthermore, the transmission mechanism is composed of two groups of transmission units, and the two groups of transmission units are respectively arranged on two groups of side frames. The transmission units include a driving transmission wheel, a driven transmission wheel, a conveyor belt and an auxiliary transmission wheel. A driving shaft and a driven shaft are rotatably provided between the two groups of side frames. The driving transmission wheel is sleeved on the driving shaft, the driven transmission wheel is sleeved on the driven shaft, and the auxiliary transmission wheel is rotatably provided on the side frame through a wheel axle. Several groups of auxiliary transmission wheels are evenly spaced, and the conveyor belt is sleeved on the driving transmission wheel, the driven transmission wheel and the auxiliary transmission wheel.

[0007] Furthermore, the cleaning roller brushes are symmetrically arranged in two groups, the roller shafts of the two groups of the cleaning roller brushes are both sleeved with a first pulley, the two groups of the first pulleys are sleeved with a transmission belt, the rectangular frame is provided with a third motor, and the roller shaft of one group of the cleaning roller brushes is arranged on the output shaft of the third motor.

[0008] Furthermore, the spray mechanism includes a pump body, a spray pipe and a spray head. A mounting frame is arranged between the two groups of side frames. The pump body is arranged on the mounting frame. The spray pipe is arranged on the mounting frame and connected to the water outlet of the pump body. The spray head is arranged on the spray pipe.

[0009] Furthermore, the positioning mechanism includes a cylinder and a U-shaped positioning frame, the cylinder is arranged on the base frame, the U-shaped positioning frame is arranged on the cylinder, and the solar cell can be snap-fitted and positioned between two groups of vertical plates of the U-shaped positioning frame.

[0010] Furthermore, a first motor is provided on one group of the side frames, and one end of the driving shaft is provided on the output shaft of the first motor.

[0011] Furthermore, the rotating shaft is located between two groups of cleaning roller brushes.

[0012] The beneficial effects achieved by the utility model using the above structure are as follows: the present solution is provided with a conveying mechanism, through which the solar cell can be automatically conveyed so as to automatically clean the solar cell; the present solution is provided with two groups of spraying mechanisms, which are respectively used to spray cleaning agent on the solar cell and to rinse the solar cell; the present solution is provided with a cleaning mechanism, through which the solar cell can be automatically scrubbed comprehensively, which saves more manpower and has higher cleaning efficiency; the cooperation of the cleaning mechanism and the two groups of spraying mechanisms helps to improve the cleaning effect of the solar cell; the present solution is provided with a positioning mechanism, through which the solar cell can be conveniently positioned to avoid the movement of the solar cell during the operation of the cleaning mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 A three-dimensional diagram of an embodiment of the utility model;

[0015] Figure 2 An exploded view of an embodiment of the utility model;

[0016] Figure 3 It is a front view of an embodiment of the utility model;

[0017] Figure 4 It is a left side view of an embodiment of the utility model;

[0018] Figure 5 for Figure 4 Sectional view along section AA;

[0019] Figure 6 for Figure 5 A cross-sectional view along section BB;

[0020] Figure 7 A top view of an embodiment of the utility model;

[0021] Figure 8 for Figure 2 A magnified view of part A;

[0022] Fig. 9 for Figure 6 Magnified view of part B.

[0023] Among them, 1. machine tool, 2. transmission mechanism, 3. cleaning mechanism, 4. spray mechanism, 5. positioning mechanism, 6. base frame, 7. side frame, 8. active transmission wheel, 9. driven transmission wheel, 10. conveyor belt, 11. auxiliary transmission wheel, 12. active shaft, 13. driven shaft, 14. rectangular frame, 15. cleaning roller brush, 16. rotating shaft, 17. gear, 18. rack, 19. extension frame, 20. guide wheel, 21. guide rail, 22. pump body, 23. spray pipe, 24. spray head, 25. mounting frame, 26. cylinder, 27. U-shaped positioning frame, 28. first motor, 29. second motor, 30. third motor, 31. first pulley, 32. transmission belt. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0026] like Figure 1-Figure 9 As shown, the utility model is a solar cell processing and cleaning equipment, including a machine tool 1, a conveying mechanism 2, a cleaning mechanism 3, a spraying mechanism 4 and a positioning mechanism 5. The machine tool 1 includes a base frame 6 and a side frame 7. The side frame 7 is arranged on the base frame 6. Two groups of side frames 7 are symmetrically provided. The two groups of side frames 7 can limit the solar cell from both sides. The conveying mechanism 2, the cleaning mechanism 3 and the spraying mechanism 4 are all arranged on the side frame 7. The spraying mechanism 4 is provided with two groups. The two groups of spraying mechanisms 4 are symmetrically located on both sides of the cleaning mechanism 3. The positioning mechanism 5 is arranged on the base frame 6 for positioning the solar cell.

[0027] The cleaning mechanism 3 includes a rectangular frame 14, a cleaning roller brush 15, a rotating shaft 16, a gear 17 and a rack 18. The rectangular frame 14 is provided with an extension frame 19, and a guide wheel 20 is rotatably provided on the extension frame 19. The side frame 7 is provided with a guide rail 21, and the guide wheel 20 is rotatably provided in the guide rail 21. The cleaning roller brush 15 is rotatably provided on the rectangular frame 14 through the roller, and is used to brush the solar cell. The rotating shaft 16 is rotatably provided on the rectangular frame 14, the gear 17 is sleeved on the rotating shaft 16, and the rack 18 is provided on the side frame 7. The frame 7 is on the upper part and meshes with the gear 17. A second motor 29 is provided on the rectangular frame 14. One end of the rotating shaft 16 is provided on the output shaft of the second motor 29. Two groups of cleaning roller brushes 15 are symmetrically provided. The rollers of the two groups of cleaning roller brushes 15 are sleeved with first pulleys 31. The two groups of first pulleys 31 are sleeved with transmission belts 32. A third motor 30 is provided on the rectangular frame 14. The rollers of one group of cleaning roller brushes 15 are provided on the output shaft of the third motor 30. The rotating shaft 16 is located between the two groups of cleaning roller brushes 15.

[0028] The transmission mechanism 2 is composed of two groups of transmission units, which are respectively arranged on two groups of side frames 7. The transmission units include a driving transmission wheel 8, a driven transmission wheel 9, a conveyor belt 10 and an auxiliary transmission wheel 11. A driving shaft 12 and a driven shaft 13 are rotatably provided between the two groups of side frames 7. The driving transmission wheel 8 is sleeved on the driving shaft 12, the driven transmission wheel 9 is sleeved on the driven shaft 13, and the auxiliary transmission wheel 11 is rotatably provided on the side frame 7 through the wheel shaft. Several groups of auxiliary transmission wheels 11 are evenly spaced, and the conveyor belt 10 is sleeved on the driving transmission wheel 8, the driven transmission wheel 9 and the auxiliary transmission wheel 11; a first motor 28 is provided on one group of side frames 7, and one end of the driving shaft 12 is provided on the output shaft of the first motor 28.

[0029] The spray mechanism 4 includes a pump body 22, a spray pipe 23 and a spray head 24. A mounting frame 25 is arranged between the two sets of side frames 7. The pump body 22 is arranged on the mounting frame 25. The spray pipe 23 is arranged on the mounting frame 25 and connected to the water outlet of the pump body 22. The spray head 24 is arranged on the spray pipe 23.

[0030] The positioning mechanism 5 includes a cylinder 26 and a U-shaped positioning frame 27 . The cylinder 26 is arranged on the base frame 6 , and the U-shaped positioning frame 27 is arranged on the cylinder 26 . The solar cell can be engaged and positioned between two groups of vertical plates of the U-shaped positioning frame 27 .

[0031] When in use, the water outlets of the detergent supply device and the clean water supply device are connected to the water inlets of the two groups of pump bodies 22 respectively, and then the device can be used normally to clean the solar cells. When cleaning the solar cells, the solar cells are placed on the conveyor belt 10, and the two groups of side frames 7 can limit the solar cells from both sides to prevent the solar cells from shifting during the transmission process. Then the first motor 28 is started, and the solar cells are transported through the conveyor belt 10. When the solar cells pass through the first group of cleaning mechanisms 3, the detergent is first sprayed on the solar cells through the spray head 24. After the solar cells are transported to the cleaning mechanism 3, the first motor 28 is turned off, and the cylinder 26 is started. The cylinder 26 drives the U-shaped positioning frame 27 to move up, so that the solar cells are locked and positioned between the two groups of vertical plates of the U-shaped positioning frame 27. After the solar cells are fixed, the second motor 29 and the third motor 30 are started. Through the second motor 29 The rotating shaft 16 is driven to rotate, and the rotating shaft 16 drives the gear 17 to rotate. During the rotation of the gear 17, the rectangular frame 14 and the cleaning roller brush 15 are driven to move. At the same time, the third motor 30 drives the cleaning roller brush 15 connected thereto to rotate, and under the transmission action of the first pulley 31 and the transmission belt 32, the two groups of cleaning roller brushes 15 are synchronously rotated. The cleaning roller brush 15 rotates and moves at the same time, so that the solar cell can be scrubbed more comprehensively and thoroughly. After the scrubbing is completed, the cylinder 26 drives the U-shaped positioning frame 27 to move down, cancels the clamping limit of the U-shaped positioning frame 27 on the solar cell, and then starts the first motor 28 again to continue to convey the solar cell. When the solar cell passes through another group of spray mechanisms 4, the spray head 24 will spray clean water to rinse the solar cell. Through this device, the solar cell can be automatically cleaned, and the cleaning effect is better and the cleaning efficiency is higher.

[0032] In summary, the present solution is provided with a conveying mechanism 2, through which the solar cell is conveniently and automatically conveyed, so as to automatically clean the solar cell; the present solution is provided with two groups of spraying mechanisms 4, and the two groups of spraying mechanisms 4 are respectively used to spray cleaning agent on the solar cell and rinse the solar cell; the present solution is provided with a cleaning mechanism 3, through which the solar cell can be automatically and comprehensively scrubbed, which saves more manpower and has higher cleaning efficiency. The cooperation of the cleaning mechanism 3 and the two groups of spraying mechanisms 4 helps to improve the cleaning effect of the solar cell; the present solution is provided with a positioning mechanism 5, through which the solar cell is conveniently positioned, so as to avoid the movement of the solar cell when the cleaning mechanism 3 is working.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A solar cell processing and cleaning device, comprising a machine tool (1), a conveying mechanism (2), a cleaning mechanism (3), a spraying mechanism (4) and a positioning mechanism (5), wherein the machine tool (1) comprises a base frame (6) and a side frame (7), wherein the side frame (7) is arranged on the base frame (6), wherein two groups of the side frames (7) are symmetrically arranged, and the two groups of the side frames (7) can limit the position of the solar cell from both sides, wherein the conveying mechanism (2), the cleaning mechanism (3) and the spraying mechanism (4) are all arranged on the side frames (7), wherein two groups of the spraying mechanism (4) are arranged, and the two groups of the spraying mechanism (4) are symmetrically arranged on both sides of the cleaning mechanism (3), and wherein the positioning mechanism (5) is arranged on the base frame (6) and is used to position the solar cell, characterized in that: The cleaning mechanism (3) comprises a rectangular frame (14), a cleaning roller brush (15), a rotating shaft (16), a gear (17) and a rack (18); an extension frame (19) is provided on the rectangular frame (14); a guide wheel (20) is rotatably provided on the extension frame (19); a guide rail (21) is provided on the side frame (7); the guide wheel (20) is rotatably provided in the guide rail (21); the cleaning roller brush (15) is rotatably provided on the rectangular frame (14) through a roller and is used for brushing the solar cell; the rotating shaft (16) is rotatably provided on the rectangular frame (14); the gear (17) is sleeved on the rotating shaft (16); the rack (18) is provided on the side frame (7) and meshes with the gear (17); a second motor (29) is provided on the rectangular frame (14); one end of the rotating shaft (16) is provided on the output shaft of the second motor (29).

2. The solar cell processing and cleaning equipment according to claim 1, characterized in that: The transmission mechanism (2) is composed of two groups of transmission units, the two groups of transmission units are respectively arranged on two groups of side frames (7), the transmission units include a driving transmission wheel (8), a driven transmission wheel (9), a transmission belt (10) and an auxiliary transmission wheel (11), a driving shaft (12) and a driven shaft (13) are rotatably arranged between the two groups of side frames (7), the driving transmission wheel (8) is sleeved on the driving shaft (12), the driven transmission wheel (9) is sleeved on the driven shaft (13), the auxiliary transmission wheel (11) is rotatably arranged on the side frame (7) through the wheel shaft, and a plurality of groups of the auxiliary transmission wheels (11) are evenly spaced, and the transmission belt (10) is sleeved on the driving transmission wheel (8), the driven transmission wheel (9) and the auxiliary transmission wheel (11).

3. The solar cell processing and cleaning equipment according to claim 1, characterized in that: The cleaning roller brushes (15) are symmetrically provided in two groups, the roller shafts of the two groups of the cleaning roller brushes (15) are sleeved with a first belt pulley (31), the two groups of the first belt pulleys (31) are sleeved with a transmission belt (32), the rectangular frame (14) is provided with a third motor (30), and the roller shaft of one group of the cleaning roller brushes (15) is arranged on the output shaft of the third motor (30).

4. The solar cell processing and cleaning equipment according to claim 1, characterized in that: The spray mechanism (4) comprises a pump body (22), a spray pipe (23) and a spray head (24); a mounting frame (25) is arranged between the two sets of side frames (7); the pump body (22) is arranged on the mounting frame (25); the spray pipe (23) is arranged on the mounting frame (25) and connected to the water outlet of the pump body (22); and the spray head (24) is arranged on the spray pipe (23).

5. The solar cell processing and cleaning equipment according to claim 1, characterized in that: The positioning mechanism (5) comprises a cylinder (26) and a U-shaped positioning frame (27); the cylinder (26) is arranged on the base frame (6); the U-shaped positioning frame (27) is arranged on the cylinder (26); and the solar cell can be engaged and positioned between two groups of vertical plates of the U-shaped positioning frame (27).

6. The solar cell processing and cleaning equipment according to claim 2, characterized in that: A first motor (28) is provided on one set of the side frames (7), and one end of the driving shaft (12) is provided on the output shaft of the first motor (28).

7. The solar cell processing and cleaning equipment according to claim 3, characterized in that: The rotating shaft (16) is located between the two groups of cleaning roller brushes (15).