Energy-saving flue-cured tobacco baking device

By designing an automated insulation device, using a servo motor to drive the reciprocating screw and rotating shaft, the automatic expansion and storage of the insulation pad is achieved, which solves the problems of ground heat loss and insufficient automation function of the insulation pad in tobacco leaf baking equipment, and improves the practicality and energy efficiency of the equipment.

CN222565042UActive Publication Date: 2025-03-07DUYUN BRANCH OF QIANNAN TOBACCO CO
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Patent Information

Application Number
CN202420962189.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-07
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

During the baking process, existing tobacco leaf baking equipment is wasted energy due to ground heat loss, and the automatic expansion and storage function of the insulation pad is insufficient, making it poor in practicality.

Method used

An insulation device including a rotating shaft, an insulation pad, a threaded block and a slider is designed. The rotation of the reciprocating screw and the rotation shaft is driven by a servo motor to realize the automatic expansion and storage of the insulation pad.

Benefits of technology

The device can automatically unfold and store the insulation pad, reducing the labor intensity of the operator, improving the practicality and flexibility of the equipment, and avoiding heat loss and energy waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an energy-saving flue-cured tobacco baking device. The energy-saving flue-cured tobacco baking device comprises a baking room; the baking cavity is formed in the middle of the interior of the baking room, a heat preservation device is rotationally installed on one side of the interior of the baking cavity, and a first servo motor is arranged on one side of the heat preservation device. According to the energy-saving flue-cured tobacco baking device, an output shaft of a second servo motor rotates to drive a reciprocating lead screw to rotate, the reciprocating lead screw rotates to be meshed with a threaded block to move in a sliding groove, and meanwhile an output shaft of a first servo motor is controlled to rotate to drive a rotating shaft to rotate, so that a heat preservation pad moves towards the side of the rotating shaft; the device is simple in structure and high in practicability, the heat preservation pad can be controlled to be unfolded and laid on the ground in the cavity, the heat preservation pad can be automatically stored on the surface of the rotating shaft to be wound, automatic operation is achieved, the labor intensity of operators is reduced, and the working efficiency is improved. The practicability and the flexibility of the device are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flue-cured tobacco baking equipment, in particular to an energy-saving flue-cured tobacco baking device. Background Art

[0002] During the tobacco baking process, external heat (heating equipment) is needed to provide the temperature required for baking, and a dehumidification system is needed to discharge the moisture produced by baking. Usually, the baking time of a furnace of tobacco is 160 to 190 hours. During the tobacco baking process, the heat lost through ground heat conduction cannot be underestimated.

[0003] At present, most of the flue-curing houses used for tobacco leaf curing use concrete cast cement floors. This method can discharge the excess water generated during the curing process through the ground, but at the same time, a large part of the heat is also lost through the ground, resulting in energy waste. There are also thermal insulation materials laid on the ground to reduce the heat loss of the ground, but this method blocks the water absorption and moisture removal of the ground and its dehumidification system, prolongs the curing time, and increases the energy consumption of curing. In addition, there is also a method of laying thermal insulation materials before the ground is poured. This method can reduce the heat loss of the ground, and can also reduce the humidity of the curing house by absorbing water from the ground. For example, in an energy-saving flue-curing house with a publication number of CN209643834U, the motor controller is started to expand the button, and the insulation pad is laid on the floor of the curing room, which mainly plays a role of heat preservation; during the color setting period, the motor controller is started to close the button, and the insulation pad is stored in the reel, but the insulation pad in the energy-saving flue-curing house is set with a motor to control the reel except for one side of the reel. Even if the motor output shaft rotates in the opposite direction, the insulation pad cannot be automatically unfolded and laid to one side, and needs to be manually unfolded, which is less practical.

[0004] Therefore, it is necessary to provide a flue-cured tobacco energy-saving baking device to solve the above technical problems. Utility Model Content

[0005] The utility model provides an energy-saving flue-cured tobacco baking device, which solves the problem that a motor is arranged on one side of a reel to control the reeling of a heat preservation mat in an energy-saving tobacco baking room, and even if the motor output shaft rotates in the opposite direction, the heat preservation mat cannot be automatically unfolded and laid to one side, and needs to be unfolded manually, resulting in poor practicality.

[0006] In order to solve the above technical problems, the utility model provides a flue-cured tobacco energy-saving baking device, comprising: a baking room;

[0007] A baking chamber, wherein the baking chamber is opened in the middle of the baking room, a heat preservation device is rotatably installed on one side of the baking chamber, and a first servo motor is arranged on one side of the heat preservation device;

[0008] A slide groove is provided at the bottom of one side of the inner wall of the baking chamber, and a limiting groove is provided at the bottom of the other side of the inner wall of the baking chamber. A reciprocating screw rod is rotatably installed inside the slide groove, and a second servo motor is provided at one end of the reciprocating screw rod.

[0009] Preferably, the heat preservation device includes a rotating shaft, a heat preservation pad, a threaded block and a slider, the rotating shaft is rotatably installed on one side of the inner wall of the baking chamber, one side of the heat preservation pad is fixedly connected to the outer surface of the rotating shaft, the threaded block is fixedly installed on one side of the outer surface of the heat preservation pad, and the slider is fixedly installed on the other side of the outer surface of the heat preservation pad.

[0010] Preferably, the thermal insulation pad is wound around the outer surface of the rotating shaft.

[0011] Preferably, the threaded block is threadably engaged with the outer surface of the reciprocating screw, and the sliding block is sleeved on the outer surface of the limiting rod.

[0012] Preferably, mounting blocks are fixedly installed in the middle of both sides of the inner wall of the drying chamber, a threaded hole is opened in the middle of the top of the mounting block, an adjusting device is engaged with the internal thread of the threaded hole, and a clamping device is sleeved on the bottom of the outer surface of the adjusting device.

[0013] Preferably, the adjusting device comprises a threaded rod, an adjusting block is fixedly mounted on one end of the threaded rod, and a limiting block is fixedly mounted on the other end of the threaded rod.

[0014] Preferably, the clamping device comprises a clamping plate, a setting hole is opened on one side of the surface of the clamping plate, and one side of the setting hole is connected to the limiting cavity.

[0015] Compared with the related art, the energy-saving tobacco baking device provided by the utility model has the following advantages:

[0016] Beneficial effects:

[0017] The utility model provides an energy-saving flue-cured tobacco baking device, which drives a reciprocating screw to rotate through the output shaft of a second servo motor, and the reciprocating screw rotates to engage a threaded block to move inside a slide groove, and at the same time controls the output shaft of the first servo motor to rotate to drive the rotating shaft to rotate, so that a heat preservation pad moves toward the rotating shaft, and at the same time, the heat preservation pad is rotated by the rotating shaft and is wound around the surface of the rotating shaft. The device has a simple structure and strong practicality, and can control the heat preservation pad to be unfolded inside a cavity and laid on the ground, and can also automatically retract the heat preservation pad to be wound around the surface of the rotating shaft, and the automatic operation reduces the labor intensity of the operating workers and improves the practicality and flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1A schematic structural diagram of a first embodiment of a flue-cured tobacco energy-saving baking device provided by the utility model;

[0019] Figure 2 for Figure 1 The cross-sectional schematic diagram of the baking room shown;

[0020] Figure 3 for Figure 1 A schematic cross-sectional view of the heat preservation device shown;

[0021] Figure 4 for Figure 1 A schematic side cross-sectional view of the heat preservation device shown;

[0022] Figure 5 A schematic structural diagram of a second embodiment of a flue-cured tobacco energy-saving baking device provided by the utility model;

[0023] Figure 6 for Figure 5 A schematic cross-sectional view of the adjustment device is shown.

[0024] Numbers in the figure: 1. baking room, 2. baking chamber, 3. insulation device, 31. rotating shaft, 32. insulation pad, 33. threaded block, 34. slider, 4. first servo motor, 5. second servo motor, 6. slide groove, 7. reciprocating screw rod, 8. limit groove, 9. limit rod, 10. mounting block, 11. adjusting device, 111. threaded rod, 112. adjusting block, 113. limit block, 12. clamping device, 121. clamping plate, 122. setting hole, 123. limit cavity, 13. threaded hole. DETAILED DESCRIPTION

[0025] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0026] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 ,in, Figure 1 A schematic structural diagram of a first embodiment of a flue-cured tobacco energy-saving baking device provided by the utility model; Figure 2 for Figure 1 The cross-sectional schematic diagram of the baking room shown; Figure 3 for Figure 1 A schematic cross-sectional view of the heat preservation device shown; Figure 4 for Figure 1 The heat preservation device is shown in a side cross-sectional schematic diagram. A flue-cured tobacco energy-saving baking device comprises: a baking room 1;

[0027] A baking chamber 2, wherein the baking chamber 2 is opened in the middle of the baking room 1, a heat preservation device 3 is rotatably installed on one side of the baking chamber 2, and a first servo motor 4 is provided on one side of the heat preservation device 3;

[0028] A slide groove 6 is provided at the bottom of one side of the inner cavity wall of the baking chamber 2, and a limiting groove 8 is provided at the bottom of the other side of the inner cavity wall of the baking chamber 2. A reciprocating screw rod 7 is rotatably installed inside the slide groove 6, and a second servo motor 5 is provided at one end of the reciprocating screw rod 7.

[0029] The heat preservation device 3 includes a rotating shaft 31, a heat preservation pad 32, a threaded block 33 and a slider 34. The rotating shaft 31 is rotatably installed on one side of the inner wall of the baking chamber 2, one side of the heat preservation pad 32 is fixedly connected to the outer surface of the rotating shaft 31, the threaded block 33 is fixedly installed on one side of the outer surface of the heat preservation pad 32, and the slider 34 is fixedly installed on the other side of the outer surface of the heat preservation pad 32.

[0030] The heat-insulating pad 32 is wound around the outer surface of the rotating shaft 31 .

[0031] The thread block 33 is threadably engaged with the outer surface of the reciprocating screw rod 7 , and the slider 34 is sleeved on the outer surface of the limiting rod 9 .

[0032] The baking room 1 is a whole room body, and the baking cavity 2 is a cross-sectional view of the baking room 1.

[0033] The working principle of the energy-saving flue-cured tobacco baking device provided by the utility model is as follows:

[0034] During operation, the reciprocating screw 7 is first driven to rotate by the output shaft of the second servo motor 5, and the reciprocating screw 7 rotates to engage the threaded block 33 and move inside the slide groove 6. At the same time, the output shaft of the first servo motor 4 is controlled to rotate to drive the rotating shaft 31 to rotate, so that the thermal insulation pad 32 moves toward the side of the rotating shaft 31, and at the same time, the thermal insulation pad 32 is rotated by the rotating shaft 31 and is wound around the surface of the rotating shaft 31.

[0035] When the insulation pad 32 needs to be unfolded and laid on the floor of the baking chamber 2, the output shafts of the first servo motor 4 and the second servo motor 5 are controlled by an external power supply to rotate in the opposite direction, and the output shaft of the first servo motor 4 drives the rotating shaft 31 to rotate in the opposite direction, so that the insulation pad 32 is pulled down from the surface of the rotating shaft 31. At the same time, the output shaft of the second servo motor 5 drives the reciprocating screw 7 to rotate, and the reciprocating screw 7 rotates the thread to engage the threaded block 33 to move away from the rotating shaft 31, and the threaded block 33 pulls the insulation pad 32 to unfold and lay it on the bottom surface of the baking chamber 2.

[0036] Compared with the related art, the energy-saving tobacco baking device provided by the utility model has the following advantages:

[0037] Beneficial effects:

[0038] The utility model provides an energy-saving flue-cured tobacco baking device, which drives the reciprocating screw 7 to rotate through the output shaft of the second servo motor 5, and the reciprocating screw 7 rotates to engage the threaded block 33 to move inside the slide groove 6, and at the same time controls the output shaft of the first servo motor 4 to rotate to drive the rotating shaft 31 to rotate, so that the heat preservation pad 32 moves toward the side of the rotating shaft 31, and at the same time, the heat preservation pad 32 is rotated by the rotating shaft 31 and is wound around the surface of the rotating shaft 31. The device has a simple structure and strong practicality. The heat preservation pad 32 can be controlled to be unfolded and laid on the ground inside the cavity 2, and the heat preservation pad 32 can be automatically stored back to the surface of the rotating shaft 31 for winding. The automated operation reduces the labor intensity of the operating workers and improves the practicality and flexibility of the device.

[0039] Second embodiment

[0040] Please refer to Figure 5 and Figure 6 Based on the energy-saving flue-cured tobacco baking device provided by the first embodiment of the present application, the second embodiment of the present application provides another energy-saving flue-cured tobacco baking device. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0041] Specifically, the second embodiment of the present application provides an energy-saving flue-cured tobacco baking device that is different in that, in the energy-saving flue-cured tobacco baking device, mounting blocks 10 are fixedly installed in the middle of both sides of the inner wall of the baking chamber 2, a threaded hole 13 is opened in the middle of the top of the mounting block 10, an adjustment device 11 is engaged with the internal thread of the threaded hole 13, and a clamping device 12 is sleeved on the bottom of the outer surface of the adjustment device 11.

[0042] The adjusting device 11 comprises a threaded rod 111 , an adjusting block 112 is fixedly mounted on one end of the threaded rod 111 , and a limiting block 113 is fixedly mounted on the other end of the threaded rod 111 .

[0043] The clamping device 12 includes a clamping plate 121 . A setting hole 122 is opened on one side of the surface of the clamping plate 121 . One side of the setting hole 122 is connected to a limiting cavity 123 .

[0044] The working principle of the energy-saving flue-cured tobacco baking device provided by the utility model is as follows:

[0045] During operation, the threaded rod 111 is first rotated to engage with the threaded hole 13 and move downward, and the threaded rod 111 drives the pressing plate 121 to move downward, and the heat preservation pad 32 spread on the bottom surface of the drying chamber 2 is stably pressed on the ground.

[0046] Compared with the related art, the energy-saving tobacco baking device provided by the utility model has the following advantages:

[0047] Beneficial effects:

[0048] The utility model provides an energy-saving flue-cured tobacco baking device. By rotating the threaded rod 111 to engage the threaded hole 13 and move downward, the threaded rod 111 drives the pressing plate 121 to move downward, and the heat preservation pad 32 spread out on the surface of the bottom plate of the baking chamber 2 is stably pressed on the ground. The device has a simple structure and strong practicality. The heat preservation pad 32 is kept flat and in contact with the ground, and the heat preservation pad 32 is prevented from being suspended on the surface of the baking chamber 2, thereby preventing the heat preservation pad 32 from being stepped on and damaged.

[0049] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A flue-cured tobacco energy-saving baking device, characterized in that: include: Bakehouse; A baking chamber, wherein the baking chamber is opened in the middle of the baking room, a heat preservation device is rotatably installed on one side of the baking chamber, and a first servo motor is arranged on one side of the heat preservation device; A slide groove, the slide groove is opened at the bottom of one side of the inner cavity wall of the baking chamber, and a limiting groove is opened at the bottom of the other side of the inner cavity wall of the baking chamber, a reciprocating screw is rotatably installed inside the slide groove, and a second servo motor is arranged at one end of the reciprocating screw, the insulation device comprises a rotating shaft, an insulation pad, a threaded block and a slider, the rotating shaft is rotatably installed on one side of the inner cavity wall of the baking chamber, one side of the insulation pad is fixedly connected to the outer surface of the rotating shaft, the threaded block is fixedly installed on one side of the outer surface of the insulation pad, the slider is fixedly installed on the other side of the outer surface of the insulation pad, the insulation pad is wound around the outer surface of the rotating shaft, the threaded block is threadably engaged with the outer surface of the reciprocating screw, and the slider is sleeved on the outer surface of the limiting rod.

2. The energy-saving flue-cured tobacco baking device according to claim 1, characterized in that: Mounting blocks are fixedly installed in the middle of both sides of the inner wall of the baking chamber, a threaded hole is opened in the middle of the top of the mounting block, an adjusting device is engaged with the internal thread of the threaded hole, and a clamping device is sleeved on the bottom of the outer surface of the adjusting device.

3. The energy-saving flue-cured tobacco baking device according to claim 2, characterized in that: The adjusting device comprises a threaded rod, an adjusting block is fixedly mounted on one end of the threaded rod, and a limiting block is fixedly mounted on the other end of the threaded rod.

4. The energy-saving flue-cured tobacco baking device according to claim 2, characterized in that: The clamping device comprises a clamping plate, one side of the surface of the clamping plate is provided with a setting hole, and one side of the setting hole is connected to the limited position cavity.

Citation Information

Patent Citations

  • Energy-saving tobacco curing barn

    CN209643834U