Replacing mechanism for raw material barrel of antistatic agent reaction kettle

By designing the raw material barrel replacement mechanism of the antistatic agent reactor, the automatic handling of the raw material barrel is achieved by using auxiliary transportation devices and clamping units, the problems of high labor intensity and safety hazards caused by traditional manual handling are solved, and the operation efficiency and safety are improved.

CN222567693UActive Publication Date: 2025-03-07ZEHONG (TIANJIN) TECH CO LTD
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Patent Information

Application Number
CN202421111415.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-03-07
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The handling of traditional antistatic raw material barrels depends on manpower, resulting in high labor intensity and low operation efficiency, and poses safety hazards.

Method used

A raw material barrel replacement mechanism for antistatic agent reactor is designed, using auxiliary transportation device and clamping unit to automatically lift and transport the raw material barrel through electric push rods and mechanical arms.

Benefits of technology

It improves work efficiency, reduces the labor intensity of manual handling, enhances operational safety, and avoids safety accidents caused by human operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of antistatic agent processing, and particularly relates to an antistatic agent reaction kettle raw material barrel replacing mechanism which comprises a fixed base, a conveying device and a reaction device are arranged on the upper surface of the fixed base, and the conveying device comprises an auxiliary conveying unit and a clamping unit; the auxiliary transportation unit comprises a T-shaped transportation table, an electric push rod, a second electric push rod, a bearing plate, a guardrail and a second ladder, the bottom of the T-shaped transportation table is fixedly connected to the upper surface of the fixed base, a groove is formed in the left side of the T-shaped transportation table, and a first electric push rod and a second electric push rod are fixedly connected to the bottom of the left side of the T-shaped transportation table; according to the raw material barrel replacing mechanism for the antistatic agent reaction kettle, the step of manual carrying can be omitted by adopting the auxiliary conveying device, the electric push rods are used for driving the raw material barrel to ascend and descend, and the part, with the high maximum labor intensity, of manual operation can be replaced.
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Description

Technical Field

[0001] The utility model relates to the technical field of antistatic agent processing, in particular to a raw material barrel replacement mechanism for an antistatic agent reaction kettle. Background Art

[0002] Antistatic agents are additives that are added to plastics or applied to the surface of molded products to reduce the accumulation of static electricity. Antistatic agents can be divided into two categories: internal and external, depending on the method of use. The antistatic agents used for plastics are mainly internal antistatic agents. Antistatic agents are substances used to reduce or eliminate static electricity. Static electricity is a phenomenon caused by excessive accumulation of charges on the surface of an object. Antistatic agents can reduce or neutralize charges in a variety of ways, including absorbing moisture, releasing ions, or forming a conductive layer.

[0003] The traditional method is for the operator to manually push or carry the finished raw material barrel away from the reactor, and then transport the new raw material barrel to the reactor for addition. This method that relies entirely on manual operation is labor-intensive and inefficient, which not only wastes human resources, but also may cause labor safety issues for operators.

[0004] Therefore, a more efficient and safe raw material barrel replacement mechanism is needed to replace the traditional manual operation method. Utility Model Content

[0005] The utility model aims to provide a raw material barrel replacement mechanism for an antistatic agent reaction kettle, so as to solve the problems of high labor intensity and low operating efficiency in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a raw material barrel replacement mechanism for an antistatic agent reactor, comprising a fixed base, wherein a transport device and a reaction device are arranged on the upper surface of the fixed base;

[0007] The transport device comprises an auxiliary transport unit and a clamping unit;

[0008] The auxiliary transport unit includes a T-shaped transport platform, an electric push rod, a second electric push rod, a load-bearing plate, a guardrail and a second ladder. The bottom of the T-shaped transport platform is fixedly connected to the upper surface of the fixed base, a groove is provided on the left side of the T-shaped transport platform, an electric push rod and a second electric push rod are fixedly connected to the bottom of the left side of the T-shaped transport platform, the bottoms of the electric push rod and the second electric push rod are fixedly connected to the bottom of the inner wall of the T-shaped transport platform, the top of the electric push rod is fixedly connected to the bottom of the load-bearing plate, the guardrail is fixedly connected to the top of the T-shaped transport platform, and one side of the second ladder is fixedly connected to the right front of the T-shaped transport platform;

[0009] The clamping unit includes a mechanical clamp, an anti-slip pad 1, an anti-slip pad 2, a connecting block, a fixed block, a mechanical arm, a motor and an electric push rod 3. A groove is opened on the right side of the T-shaped transport platform. The bottom of the electric push rod 3 is fixedly connected to the bottom of the groove. The top of the electric push rod 3 is fixedly connected to one end of the mechanical arm. One side of the fixed block is fixedly connected to the other end of the mechanical arm. The bottom of the mechanical clamp is fixedly connected to the right side of the fixed block. The anti-slip pad 1 and the anti-slip pad 2 are fixedly connected to the inner side of the mechanical clamp.

[0010] Preferably, the reaction device comprises a bracket, a reactor and a ladder, wherein the bottom of the bracket is fixedly connected to the upper surface of the fixed base, the reactor is fixedly connected to the top of the bracket, and one side of the ladder is fixedly connected to the front of the reactor.

[0011] Preferably, the left side of the reactor is connected to the right side of the T-shaped transport platform, and the height of the reactor is the same as the height of the T-shaped transport platform.

[0012] Preferably, two holes are provided on the inner wall of the bottom of the T-shaped transport platform, the diameter of the holes is larger than the diameter of the electric push rod, and the positions of the holes are aligned with the longer end of the electric push rod.

[0013] Preferably, a groove is provided inside the mechanical arm, a motor is arranged inside the groove, and an output end of the motor is fixedly connected to the left side of the fixed block.

[0014] Preferably, the longer end of the T-shaped transport platform is close to the reactor, and the wider end of the T-shaped transport platform is placed outward.

[0015] Preferably, there are two anti-skid pads, the right side of the anti-skid pad one is fixedly connected to the left side inside the mechanical clamp, and the left side of the anti-skid pad two is fixedly connected to the right side inside the mechanical clamp.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The raw material barrel replacement mechanism of the antistatic agent reactor can improve work efficiency. The auxiliary transportation device can save the steps of manual handling. The electric push rod is used to drive the raw material barrel to rise and fall, which can replace the most labor-intensive part of manual operation.

[0018] 2. The raw material barrel replacement mechanism of the antistatic agent reactor improves operational safety and can effectively prevent safety accidents caused by manual operation. A guardrail is fixedly installed on the T-shaped transport platform, and a mechanical arm is used to carry the raw material barrel to reduce human operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall front structure of the utility model;

[0020] Figure 2This is a schematic diagram of the cross-sectional structure of the T-shaped transport platform on the left side of the utility model;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the back T-shaped transport platform of the utility model

[0022] Figure 4 It is a schematic diagram of the partial structure of the mechanical clamp of the utility model;

[0023] Figure 5 This is a schematic diagram of the cross-sectional structure of the mechanical arm of the present utility model.

[0024] In the figure: 1 fixed base, 2 bracket, 3 reactor, 301 ladder 1, 4 T-type transport platform, 403 load-bearing plate, 401 electric push rod, 402 electric push rod 2, 5 guardrail, 6 ladder 2, 7 mechanical clamp, 701 anti-slip pad 1, 702 anti-slip pad 2, 703 connecting block, 704 fixed block, 705 mechanical arm, 8 motor, 801 electric push rod 3. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 5 , the utility model provides a technical solution: a raw material barrel replacement mechanism for an antistatic agent reactor, comprising a fixed base 1, a transport device and a reaction device are arranged on the upper surface of the fixed base 1;

[0027] A transport device and a reaction device are arranged on the upper surface of the fixed base 1, and the transport device includes an auxiliary transport unit and a clamping unit;

[0028] The auxiliary transport unit includes a T-shaped transport platform 4, an electric push rod 401, an electric push rod 2 402, a load-bearing plate 403, a guardrail 5 and a ladder 2 6. The longer end of the T-shaped transport platform 4 is close to the reactor 3, and the wider end of the T-shaped transport platform 4 is placed outward. The bottom of the T-shaped transport platform 4 is fixedly connected to the upper surface of the fixed base 1. A groove is provided on the left side of the T-shaped transport platform 4. The electric push rod 401 and the electric push rod 2 402 are fixedly connected to the bottom of the left side of the T-shaped transport platform 4. Two holes are provided on the inner wall of the bottom of the T-shaped transport platform 4. The diameter of the holes is larger than the diameter of the electric push rod, and the position of the holes is aligned with the longer end of the electric push rod. The bottoms of the electric push rod 401 and the electric push rod 2 402 are both fixedly connected to the bottom of the inner wall of the T-shaped transport platform 4, the top of the electric push rod is fixedly connected to the bottom of the load-bearing plate 403, the guardrail 5 is fixedly connected to the top of the T-shaped transport platform 4, and one side of the ladder 2 6 is fixedly connected to the right front of the T-shaped transport platform 4.

[0029] The clamping unit includes a mechanical clamp 7, an anti-skid pad 1 701, an anti-skid pad 2 702, a connecting block 703, a fixing block 704, a mechanical arm 705, a motor 8 and an electric push rod 3 801. A groove is provided on the right side of the T-shaped transport platform 4, the bottom of the electric push rod 3 801 is fixedly connected to the bottom of the groove, the top of the electric push rod 3 801 is fixedly connected to one end of the mechanical arm 705, a groove is provided inside the mechanical arm 705, a motor 8 is arranged inside the groove, the output end of the motor 8 is fixedly connected to the left side of the fixing block 704, one side of the fixing block 704 is fixedly connected to the other end of the mechanical arm 705, the bottom of the mechanical clamp 7 is fixedly connected to the right side of the fixing block 704, the anti-skid pad 1 701 and the anti-skid pad 2 702 are fixedly connected to the inner side of the mechanical clamp 7, there are two anti-skid pads, the right side of the anti-skid pad 1 701 is fixedly connected to the left side of the inside of the mechanical clamp 7, and the left side of the anti-skid pad 2 702 is fixedly connected to the right side of the inside of the mechanical clamp 7.

[0030] The bracket 2, the reactor 3 and the ladder 1 301, the bottom of the bracket 2 is fixedly connected to the upper surface of the fixed base 1, the reactor 3 is fixedly connected to the top of the bracket 2, and one side of the ladder 1 301 is fixedly connected to the front of the reactor 3. The left side of the reactor 3 is connected to the right side of the T-shaped transport platform 4, and the height of the reactor 3 is the same as the height of the T-shaped transport platform 4.

[0031] Working principle: When in use, place the raw material barrel on the load-bearing plate 403, and lift the raw material barrel to the top of the T-shaped transport platform 4 by moving the electric push rod 401 and the electric push rod 2 402 upward at the same time, and clamp the raw material barrel by the mechanical clamp 7. Since the inner side of the mechanical clamp is provided with anti-skid pad 1 701 and anti-skid pad 2 702, the raw material barrel can be firmly clamped, and the electric push rod 3 801 drives the mechanical arm 705 to rise. The mechanical arm 705 is provided with a motor 8 inside. The output end of the motor 8 drives the fixed block 704, and the fixed block 704 drives the mechanical clamp 7 to complete the flipping function. Since the added height of the reactor 3 and the bracket 2 is equal to the T-shaped transport platform 4 and is close to the T-shaped transport platform, the liquid in the raw material barrel is poured into the reactor 3. After ensuring that no liquid flows out of the raw material barrel, the raw material barrel is returned to the load-bearing plate 403. Guardrails 5 are arranged around the upper surface of the T-shaped transport platform to improve the safety of the mechanism, and ladders are installed on the front of the T-shaped transport platform and the front of the reactor to facilitate workers to check and repair the equipment.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A mechanism for replacing a raw material barrel of an antistatic agent reactor, comprising a fixed base (1), characterized in that: The upper surface of the fixed base (1) is provided with a transport device and a reaction device; The transport device comprises an auxiliary transport unit and a clamping unit; The auxiliary transport unit comprises a T-shaped transport platform (4), an electric push rod (401), a second electric push rod (402), a load-bearing plate (403), a guardrail (5) and a second ladder (6); the bottom of the T-shaped transport platform (4) is fixedly connected to the upper surface of the fixed base (1); a groove is provided on the left side of the T-shaped transport platform (4); the bottom of the left side of the T-shaped transport platform (4) is fixedly connected to the electric push rod (401) and the second electric push rod (402); the bottoms of the electric push rod (401) and the second electric push rod (402) are both fixedly connected to the bottom of the inner wall of the T-shaped transport platform (4); the top of the electric push rod is fixedly connected to the bottom of the load-bearing plate (403); the guardrail (5) is fixedly connected to the top of the T-shaped transport platform (4); and one side of the second ladder (6) is fixedly connected to the front side of the right side of the T-shaped transport platform (4); The clamping unit comprises a mechanical clamp (7), an anti-skid pad 1 (701), an anti-skid pad 2 (702), a connecting block (703), a fixing block (704), a mechanical arm (705), a motor (8) and an electric push rod 3 (801); a groove is provided on the right side of the T-shaped transport platform (4); the bottom of the electric push rod 3 (801) is fixedly connected to the bottom of the groove; the top of the electric push rod 3 (801) is fixedly connected to one end of the mechanical arm (705); one side of the fixing block (704) is fixedly connected to the other end of the mechanical arm (705); the bottom of the mechanical clamp (7) is fixedly connected to the right side of the fixing block (704); and the anti-skid pad 1 (701) and the anti-skid pad 2 (702) are fixedly connected to the inner side of the mechanical clamp (7).

2. The antistatic agent reaction kettle raw material barrel replacement mechanism according to claim 1, characterized in that: The reaction device comprises a support (2), a reaction kettle (3) and a ladder 1 (301), wherein the bottom of the support (2) is fixedly connected to the upper surface of the fixed base (1), the reaction kettle (3) is fixedly connected to the top of the support (2), and one side of the ladder 1 (301) is fixedly connected to the front of the reaction kettle (3).

3. The mechanism for replacing raw material barrels of an antistatic agent reactor according to claim 1, characterized in that: The left side of the reaction kettle (3) is connected to the right side of the T-shaped transport platform (4), and the height of the reaction kettle (3) is the same as the height of the T-shaped transport platform (4).

4. The mechanism for replacing raw material barrels of an antistatic agent reactor according to claim 1, characterized in that: The inner wall at the bottom of the T-shaped transport platform (4) is provided with two holes, the diameter of the holes being larger than the diameter of the electric push rod, and the positions of the holes are aligned with the longer end of the electric push rod.

5. The mechanism for replacing raw material barrels of an antistatic agent reactor according to claim 1, characterized in that: A groove is provided inside the mechanical arm (705), a motor (8) is arranged inside the groove, and an output end of the motor (8) is fixedly connected to the left side of the fixed block (704).

6. The antistatic agent reaction kettle raw material barrel replacement mechanism according to claim 1, characterized in that: The longer end of the T-shaped transport platform (4) is close to the reaction kettle (3), and the wider end of the T-shaped transport platform (4) is placed outward.

7. The antistatic agent reaction kettle raw material barrel replacement mechanism according to claim 1, characterized in that: The anti-skid pads are in two pieces. The right side of the anti-skid pad 1 (701) is fixedly connected to the left side inside the mechanical clamp (7), and the left side of the anti-skid pad 2 (702) is fixedly connected to the right side inside the mechanical clamp (7).