Rice color sorter with dust removal function
By setting up the initial washing structure and dust removal structure in the beige color sorter, the problem of accumulation of floating dust and dust during the sorting process of the beige color sorter is solved, and the high cleanliness of rice and the stable operation of the machine is achieved.
Patent Information
- Application Number
- CN202420058827.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-10
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-01-10
AI Technical Summary
The existing large beige color sorting machines are prone to accumulation of floating dust and dust during the sorting process, resulting in machine failure and low rice cleanliness.
A large beige color sorting machine with dust removal function was designed, using the initial washing structure and the initial washing power structure to perform preliminary dust removal of the external dust of rice, and the dust collection structure was used to collect the dust generated by the collision of the rice inside and concentrate it in the dust collection bag.
Through two dust removal methods, the cleanliness of rice is significantly improved, the failure rate of the beige color selection machine is reduced, and the normal operation of the machine is ensured.
Smart Images
Figure CN222568463U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice color sorters, in particular to a rice color sorter with a dust removal function. Background Art
[0002] The rice color sorter is a machine that uses photoelectric technology to automatically sort out different-colored particles in rice based on the differences in the optical properties of rice, thereby improving the quality of rice and removing impurities. The selected rice enters the machine from the hopper on the top, and through the vibration of the vibrator device, the selected material slides down the channel, accelerates to fall into the observation area in the sorting chamber, and passes through the sensor and the background plate, thereby achieving the purpose of sorting.
[0003] When rice is being sorted, since only rough processing is performed, some floating dust will adhere to the outside of the rice. This floating dust will enter the interior of the rice color sorter and will also adhere to the interior of the rice color sorter. Long-term accumulation will also pose a potential threat to the operation of the rice color sorter and is more likely to cause the failure of the rice color sorter. At the same time, since the rice color sorter requires the vibration of the vibrator device to drive the rice, the collision between the rice and the rice color sorter will generate a large amount of dust, which will also remain inside the rice color sorter, and will also indirectly cause the failure of the rice color sorter. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and propose a rice color sorter with dust removal function. The utility model removes dust from the color of rice through two dust removal methods, respectively treating the floating dust outside the rice and the dust generated by the collision of the rice inside the rice color sorter. Finally, it can not only improve the cleanliness of the rice, but also ensure the normal operation of the rice color sorter to a certain extent.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A rice color sorter with a dust removal function comprises: a color sorter and a base, wherein the color sorter is installed on the upper wall of the base, a primary washing structure is installed on the upper wall of the color sorter, a primary washing power structure is installed on the upper wall of the base, a dust removal structure is installed on the upper wall of the color sorter, and a dust collecting structure is installed at the tail of the dust removal structure.
[0007] The utility model is further configured such that the primary washing structure comprises: a hopper, two brush rollers and two transmission gears; the hopper is installed at the feeding port of the color sorter, the two brush rollers are movably installed inside the hopper, the two transmission gears are respectively mounted on the outside of the two brush rollers, and the two transmission gears are meshed.
[0008] The utility model is further configured such that the initial wash power structure comprises: a initial wash driven wheel, a initial wash motor and a initial wash transmission belt; the initial wash motor is mounted on the upper wall of the base, the initial wash driven wheel is fixedly mounted on the side wall of the brush roller, and the initial wash transmission belt is sleeved on the outside of the initial wash driven wheel and the driving end of the initial wash motor.
[0009] The utility model is further configured that the dust removal structure comprises: a dust removal hopper and a dust removal pipe; the dust removal hopper is installed on the upper wall of the color sorter, and one end of the dust removal pipe is installed on the upper wall of the dust removal hopper.
[0010] The utility model is further configured such that the dust collecting structure includes: a dust collecting fan and a dust collecting bag; the dust collecting fan is installed on the upper wall of the base, the air inlet of the dust collecting fan and the other end of the dust removal pipe are installed, and the dust collecting bag is installed at the air outlet of the dust collecting fan.
[0011] The utility model is further configured that four lifting support feet are installed on the lower wall surface of the base.
[0012] The beneficial effects of the utility model are as follows: the utility model performs dust removal processing on the color selection of rice through two dust removal methods, and processes respectively the floating dust outside the rice and the dust generated by the collision of the rice inside the rice color sorter, and finally can not only improve the cleanliness of the rice, but also can ensure the normal operation of the rice color sorter to a certain extent.
[0013] 1. The rice color sorter with dust removal function is provided with a primary washing structure and a primary washing power structure. The primary washing power structure can provide a power source for the work of the primary washing structure, and then the floating and sinking on the outside of the rice can be cleaned by two brush rollers rotating against each other, thereby achieving the purpose of preliminary dust removal.
[0014] 2. The rice color sorter with dust removal function is provided with a dust removal structure and a dust collecting structure. The dust collecting structure can generate an outward airflow, and the dust generated by the collision between the color sorter and the rice can be collected by the dust removal structure. Finally, the dust is collected in a dust collecting bag of the dust collecting structure, which is convenient for operators to clean. Since the dust generated by the color sorter can be processed in time, the failure rate of the color sorter can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a first overall structural schematic diagram of a rice color sorter with dust removal function proposed by the utility model;
[0016] Figure 2 This is a second overall structural schematic diagram of a rice color sorter with dust removal function proposed by the utility model;
[0017] Figure 3This is a schematic diagram of the initial washing structure of a rice color sorter with dust removal function proposed by the utility model;
[0018] Figure 4 The utility model provides a schematic diagram of a dust collecting structure and a dust removing structure of a rice color sorter with a dust removing function.
[0019] In the figure: 1. Color sorter; 2. Base; 3. Hopper; 4. Brush roller; 5. Transmission gear; 6. Primary wash driven wheel; 7. Primary wash motor; 8. Primary wash transmission belt; 9. Dust removal hopper; 10. Dust removal duct; 11. Dust collection fan; 12. Dust collection bag; 13. Lifting support foot. DETAILED DESCRIPTION
[0020] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0022] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.
[0023] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0024] Reference Figure 1-4 A rice color sorter with a dust removal function comprises: a color sorter 1 and a base 2, the color sorter 1 is installed on the upper wall of the base 2, a primary washing structure is installed on the upper wall of the color sorter 1, a primary washing power structure is installed on the upper wall of the base 2, a dust removal structure is installed on the upper wall of the color sorter 1, and a dust collecting structure is installed at the tail of the dust removal structure; four lifting support feet 13 are installed on the lower wall of the base 2.
[0025] Specifically, the initial washing structure includes: a hopper 3, two brush rollers 4 and two transmission gears 5; the hopper 3 is installed at the feeding port of the color sorter 1, and the two brush rollers 4 are movably installed inside the hopper 3, and the two transmission gears 5 are respectively mounted on the outside of the two brush rollers 4, and the two transmission gears 5 are engaged. The initial washing power structure includes: a primary washing driven wheel 6, a primary washing motor 7 and a primary washing transmission belt 8; the primary washing motor 7 is installed on the upper wall of the base 2, the primary washing driven wheel 6 is fixedly installed on the side wall of the brush roller 4, and the primary washing transmission belt 8 is mounted on the outside of the primary washing driven wheel 6 and the driving end of the primary washing motor 7. The primary washing power structure can provide a power source for the work of the primary washing structure, and then the floating and sinking on the outside of the rice can be cleaned by the two brush rollers 4 rotating against each other, thereby achieving the purpose of preliminary dust removal.
[0026] Specifically, the dust removal structure includes: a dust removal hopper 9 and a dust removal pipe 10; the dust removal hopper 9 is installed on the upper wall of the color sorter 1, and one end of the dust removal pipe 10 is installed on the upper wall of the dust removal hopper 9; the dust collecting structure includes: a dust collecting induced draft fan 11 and a dust collecting bag 12; the dust collecting induced draft fan 11 is installed on the upper wall of the base 2, the air inlet of the dust collecting induced draft fan 11 and the other end of the dust removal pipe 10 are installed, and the dust collecting bag 12 is installed at the air outlet of the dust collecting induced draft fan 11. The dust collecting structure can generate an outward airflow, and can collect the dust generated by the collision between the color sorter 1 and the rice through the dust removal structure, and finally the dust is concentrated in the dust collecting bag 12 of the dust collecting structure, which is convenient for the operator to clean. Since the dust generated by the color sorter 1 can be processed in time, the failure rate of the color sorter 1 can be reduced.
[0027] Working principle: When using the utility model, the operator first adjusts the height of the four lifting support feet 13 to make the base 2 in a horizontal state, and then the operator connects the external AC power supply to the utility model to provide energy for the electrical appliances in the utility model. The color sorter 1 adopts the 6SXM-63 rice color sorter of Anhui Hongshi Optoelectronics High-tech Co., Ltd., and then the operator pours the rice to be selected into the hopper 3. At this time, the primary washing motor 7 starts to rotate, and then the driving end of the primary washing motor 7 drives the primary washing transmission belt 8 to rotate through friction, and drives the primary washing driven wheel 6 to rotate through friction, and the coaxial position is closed. The system drives a brush roller 4 to rotate, and then the other brush roller 4 is rotated through two mutually meshing transmission gears 5. At this time, the two brush rollers 4 rotate relatively, and transmit the rice to be color-sorted to the inside of the color sorter 1 for sorting. The two rotating brush rollers 4 will clean the floating and sinking on the outside of the rice, so as to achieve the purpose of dust removal. When the rice is sorted, the rice and the color sorter 1 will collide to generate a large amount of dust. At this time, the dust collecting fan 11 works, and the dust inside the color sorter 1 will be pumped to the dust collecting bag 12 through the dust removal hopper 9, the dust removal pipe 10 and the dust collecting fan 11, so that the operator can collect the dust conveniently.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A rice color sorter with dust removal function, comprising: A color sorter (1) and a base (2), characterized in that the color sorter (1) is mounted on the upper wall of the base (2), a primary washing structure is mounted on the upper wall of the color sorter (1), a primary washing power structure is mounted on the upper wall of the base (2), a dust removal structure is mounted on the upper wall of the color sorter (1), and a dust collection structure is mounted at the tail of the dust removal structure; The primary washing structure comprises: a hopper (3), two brush rollers (4) and two transmission gears (5); The dust removal structure comprises: a dust removal hopper (9) and a dust removal pipeline (10); The dust collecting structure comprises: a dust collecting fan (11) and a dust collecting bag (12).
2. A rice color sorter with dust removal function according to claim 1, characterized in that: The hopper (3) is installed at the inlet of the color sorter (1), the two brush rollers (4) are movably installed inside the hopper (3), the two transmission gears (5) are respectively mounted outside the two brush rollers (4), and the two transmission gears (5) are meshed.
3. A rice color sorter with dust removal function according to claim 1, characterized in that: The primary washing power structure comprises: a primary washing driven wheel (6), a primary washing motor (7) and a primary washing transmission belt (8); The primary wash motor (7) is mounted on the upper wall surface of the base (2), the primary wash driven wheel (6) is fixedly mounted on the side wall surface of the brush roller (4), and the primary wash transmission belt (8) is sleeved on the outside of the primary wash driven wheel (6) and the driving end of the primary wash motor (7).
4. A rice color sorter with dust removal function according to claim 1, characterized in that: The dust removal hopper (9) is mounted on the upper wall surface of the color sorter (1), and one end of the dust removal pipe (10) is mounted on the upper wall surface of the dust removal hopper (9).
5. The rice color sorter with dust removal function according to claim 1, characterized in that: The dust collecting fan (11) is mounted on the upper wall of the base (2), the air inlet of the dust collecting fan (11) and the other end of the dust removal pipe (10) are mounted, and the dust collecting bag (12) is mounted on the air outlet of the dust collecting fan (11).
6. A rice color sorter with dust removal function according to claim 1, characterized in that: Four lifting support feet (13) are installed on the lower wall surface of the base (2).