Server assembly automatic detection device
By designing an automatic detection device, the automatic detection of the server is achieved using the hoist and the conveying line mechanism, the problems of low manual detection efficiency and error prone in the prior art are solved, and efficient and accurate server detection is achieved.
Patent Information
- Application Number
- CN202420138699.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-01-19
AI Technical Summary
The existing server assembly process relies on manual inspection, is inefficient and error-prone.
A server assembly automatic detection device is designed, including two sets of detection libraries and a hoisting transfer unit, and the server is automatically lifted, conveyed and detected through the hoist and conveying line mechanism.
It realizes automation of server detection, improves work efficiency, reduces labor intensity, and reduces error rate.
Smart Images

Figure CN222568464U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automatic detection equipment, in particular to an automatic detection device for server assembly. Background Art
[0002] With the development of information technology, the quality control of the server assembly process is crucial to ensure the stable operation of the server. However, the existing server assembly process usually relies on manual inspection, which is inefficient and prone to errors. Therefore, an automatic server assembly inspection device is designed. Utility Model Content
[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an automatic detection device for server assembly, which effectively solves the problems raised in the above background.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic server assembly detection device, comprising a first elevator, a second elevator is provided on one side of the first elevator, a transition conveyor line mechanism is connected between the first elevator and the second elevator, which is used to transfer the server transported by the first elevator backward, an electric cabinet is provided on one side of the second elevator, and an elevated conveyor line mechanism is provided on the top of the electric cabinet, which is used to transfer the server transported by the second elevator to a subsequent process, and detection warehouses are provided on both sides of the first elevator and the second elevator for detecting the server.
[0005] Preferably, the first hoist and the second hoist both comprise a frame, a sprocket hoisting unit is provided on the top of the frame, and a lifting and transferring unit is connected to the bottom of the sprocket hoisting unit in a transmission manner.
[0006] Preferably, the lifting and transferring unit includes a pallet rack, a conveying motor is installed on one side of the interior of the pallet rack, the output end of the conveying motor is connected to a transmission shaft through a gear set, both ends of the transmission shaft extend to the interior of the pallet rack and are connected to a conveying belt, a blocking cylinder is provided on the side of the pallet rack away from the conveying motor, and auxiliary rollers are provided on both sides of the pallet rack.
[0007] Preferably, an upper top plate is installed at the lower end of the pallet frame, and the lower end of the upper top plate is connected to the lower top plate through a support rod, a lifting cylinder is installed in the middle of the lower end of the upper top plate, and the output end of the lifting cylinder extends through and extends to the top of the upper top plate and is connected to a roller frame, a roller is installed on the inner side of the roller frame for uniform rotation, a storage motor is installed on one side of the roller frame, the storage motor and the roller are connected through a sprocket drive, guide rods are installed at the four corners of the lower end of the roller frame, and side stop cylinders are symmetrically provided on the front and rear sides of the roller frame, and the side stop cylinders are installed on the inner wall of the pallet frame.
[0008] Preferably, the detection library includes a support frame, the support frame is provided with multiple layers, each layer is rotatably provided with an electric roller, one side of each layer structure of the support frame is connected to a fixed plate, and a side thrust cylinder is installed on the upper end of the fixed plate.
[0009] Compared with the prior art, the beneficial effects of the utility model are:
[0010] The utility model, through the two sets of detection mechanisms, can simultaneously lift and transport the server to the detection warehouse of the corresponding floor height for detection. Manual personnel only need to assist in observation and plugging and unplugging components. The qualified products are transported backward to the next workstation, and the unqualified products are placed on the bottom floor of the detection warehouse for storage. Through the above structure, the server detection is automated. Compared with the manual detection method, the work efficiency is high, the error is not easy, and the labor intensity is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0012] In the attached picture:
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 It is a front view of the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the first hoist of the utility model;
[0016] Figure 4 This is a schematic diagram of the structure of the jacking and transfer unit of the utility model;
[0017] Figure 5 It is a schematic diagram of the structure of the detection library of the utility model;
[0018] Figure 6 This is a schematic diagram of the installation structure of the overhead conveyor line mechanism of the utility model;
[0019] In the figure: 1. first hoist; 11. frame; 12. sprocket lifting unit; 13. lifting and transferring unit; 131. pallet rack; 132. conveying motor; 133. gear set; 134. transmission shaft; 135. conveying belt; 136. blocking cylinder; 137. auxiliary roller; 139. upper top plate; 1310. support rod; 1311. lower top plate; 1312. lifting cylinder; 1313. roller rack; 1314. roller; 1315. storage motor; 1316. guide rod; 1317. side blocking cylinder; 2. second hoist; 3. transition conveyor line mechanism; 4. electric cabinet; 5. overhead conveyor line mechanism; 6. inspection warehouse; 61. support frame; 62. electric roller; 63. fixing plate; 64. side push cylinder. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0021] Embodiment 1, by Figure 1-Figure 6 The utility model includes a first hoist 1, a second hoist 2 is provided on one side of the first hoist 1, a transition conveyor line mechanism 3 is connected between the first hoist 1 and the second hoist 2, and is used to transfer the server conveyed by the first hoist 1 to the back, an electric cabinet 4 is provided on one side of the second hoist 2, and an overhead conveyor line mechanism 5 is provided on the top of the electric cabinet 4, and is used to transfer the server conveyed by the second hoist 2 to the back process, and a detection library 6 is provided on both sides of the first hoist 1 and the second hoist 2 for detecting the server;
[0022] The first hoist 1 and the second hoist 2 both include a frame 11, a sprocket hoisting unit 12 is provided on the top of the frame 11, and a lifting and transferring unit 13 is connected to the bottom of the sprocket hoisting unit 12;
[0023] The lifting and transferring unit 13 includes a pallet frame 131, a conveying motor 132 is installed on one side of the pallet frame 131, an output end of the conveying motor 132 is connected to a transmission shaft 134 through a gear set 133, both ends of the transmission shaft 134 extend to the inside of the pallet frame 131 and are connected to a conveying belt 135, a blocking cylinder 136 is provided on the side of the pallet frame 131 away from the conveying motor 132, and auxiliary rollers 137 are provided on both sides of the pallet frame 131;
[0024] An upper top plate 139 is installed at the lower end of the pallet frame 131, and the lower end of the upper top plate 139 is connected to the lower top plate 1311 through a support rod 1310. A lifting cylinder 1312 is installed in the middle of the lower end of the upper top plate 139, and the output end of the lifting cylinder 1312 extends through and extends to the top of the upper top plate 139 and is connected to a roller frame 1313. A roller 1314 is evenly rotated and installed inside the roller frame 1313. A storage motor 1315 is installed on one side of the roller frame 1313. The storage motor 1315 and the roller 1314 are connected through a sprocket transmission. Guide rods 1316 are installed at the four corners of the lower end of the roller frame 1313. Side block cylinders 1317 are symmetrically provided on the front and rear sides of the roller frame 1313, and the side block cylinders 1317 are installed on the inner wall of the pallet frame 131.
[0025] The detection library 6 includes a support frame 61, which has multiple layers. Each layer is rotatably provided with an electric roller 62. A fixed plate 63 is connected to one side of each layer of the support frame 61, and a side thrust cylinder 64 is installed on the upper end of the fixed plate 63.
[0026] Working principle: The server is assembled and fixed on the detection tray, and then transported to the lifting transfer unit 13 in the first elevator 1 through the production conveyor line, and then transported backward through the transition conveyor line mechanism 3 to the lifting transfer unit 13 in the second elevator 2; the equipment is divided into two groups of front and rear detection mechanisms that operate simultaneously. When the second elevator 2 receives the product, the first elevator 1 in front no longer transports the product backward, and it starts to receive the product itself;
[0027] When the detection tray drives the server to enter the entrance of the first elevator 1 and the second elevator 2, the transmission motor 132 drives the gear set 133 to drive the transmission shaft 134 to rotate, and then the transmission shaft 134 drives the conveying belts 135 on both sides to rotate, and the detection tray is transported backward. At the same time, the blocking cylinder 136 extends to block the product from the other end. When the sensor set on the lifting and transfer unit 13 senses that it is in place, the sprocket lifting unit 12 drives the lifting and transfer unit 13 to move up and down a certain height inside the frame 11. The movement height is set according to the height of each layer of the detection library 6.
[0028] When the sprocket lifting unit 12 drives the server on the lifting transfer unit 13 to move to the layer height of the corresponding detection warehouse 6, the lifting cylinder 1312 drives the roller frame 1313 to lift, thereby causing the roller 1314 to lift upward, and then the storage motor 1315 drives the roller 1314 to rotate forward to put the product into the storage position of the corresponding layer of the detection warehouse 6. When it arrives at the detection warehouse 6, the detection tray is pushed in by the side push cylinder 64. When the sensor in the detection warehouse 6 senses in place, the detection probe in the detection warehouse 6 is driven to extend and plug in the corresponding position on the detection tray to realize the detection function. At this time, manual assistance can be provided at both sides of the detection warehouse 6 to observe and plug and unplug components;
[0029] On the contrary, when leaving the warehouse, the lifting cylinder 1312 is lifted up, which will drive the inspection tray of the server to lift up. At the same time, the side blocking cylinder 1317 on one side extends out to block the inspection tray to make it in place, and then the lifting cylinder 1312 descends to transport the products one by one and flow into the next station;
[0030] If the product fails the test, it will be lifted to the last three layers of the test warehouse 6;
[0031] After the test is completed, the second elevator 2 goes to the designated position, takes out the previously tested product, and then lifts it to the overhead conveyor line mechanism 5 on the electric cabinet 4, and flows into the next workstation.
Claims
1. A server assembly automatic detection device, comprising a first hoist (1), characterized in that: A second elevator (2) is provided on one side of the first elevator (1); a transition conveyor line mechanism (3) is connected between the first elevator (1) and the second elevator (2) for transferring the server conveyed by the first elevator (1) to a rearward direction; an electric cabinet (4) is provided on one side of the second elevator (2); an overhead conveyor line mechanism (5) is provided on the top of the electric cabinet (4) for transferring the server conveyed by the second elevator (2) to a rearward process; and detection warehouses (6) are provided on both sides of the first elevator (1) and the second elevator (2) for detecting the server.
2. The server assembly automatic detection device according to claim 1, characterized in that: The first hoist (1) and the second hoist (2) both comprise a frame (11), a sprocket hoisting unit (12) being provided on the top of the frame (11), and a lifting and transferring unit (13) being transmission-connected to the bottom of the sprocket hoisting unit (12).
3. The server assembly automatic detection device according to claim 2, characterized in that: The lifting and transferring unit (13) comprises a pallet frame (131), a conveying motor (132) is installed on one side of the pallet frame (131), an output end of the conveying motor (132) is connected to a transmission shaft (134) through a gear set (133), both ends of the transmission shaft (134) extend to the inside of the pallet frame (131) and are connected to a conveying belt (135), a blocking cylinder (136) is provided on the side of the pallet frame (131) away from the conveying motor (132), and auxiliary rollers (137) are provided on both sides of the pallet frame (131).
4. The server assembly automatic detection device according to claim 3, characterized in that: An upper top plate (139) is installed at the lower end of the tray frame (131), and the lower end of the upper top plate (139) is connected to a lower top plate (1311) via a support rod (1310). A lifting cylinder (1312) is installed at the middle of the lower end of the upper top plate (139). The output end of the lifting cylinder (1312) extends through and extends to the upper part of the upper top plate (139) and is connected to a roller frame (1313). A roller is installed inside the roller frame (1313) so as to rotate evenly. (1314), a storage motor (1315) is installed on one side of the roller frame (1313), the storage motor (1315) and the roller (1314) are connected by a sprocket transmission, guide rods (1316) are installed at the four corners of the lower end of the roller frame (1313), and side block cylinders (1317) are symmetrically provided on the front and rear sides of the roller frame (1313), and the side block cylinders (1317) are installed on the inner wall of the pallet frame (131).
5. The server assembly automatic detection device according to claim 1, characterized in that: The detection library (6) comprises a support frame (61), the support frame (61) is provided with multiple layers, each layer is provided with a rotatable electric roller (62), one side of each layer structure of the support frame (61) is connected to a fixed plate (63), and a side thrust cylinder (64) is installed on the upper end of the fixed plate (63).