Precision casting automatic production line with high intelligent degree
By adopting a combination of color industrial cameras and drive systems on the precision casting automation production line, the detection and collection of defective products are achieved, the problems of material mixing and low degree of automation are solved, and the dust removal effect and product quality of the finished products are improved.
Patent Information
- Application Number
- CN202421086350.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-18
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-18
AI Technical Summary
In actual use, the existing precision casting automation production line is not convenient for testing and collecting defective products, resulting in the mixed defective products and the finished products after transportation, poor automation, and the failure to dust the finished products, affecting the product quality, not conducive to subsequent labeling, and poor practicality.
A high degree of intelligence precision casting automation production line is designed, using the combination of the first frame, conveyor belt, bracket, color industrial camera, electric push rod, push plate, second frame, shell, motor, screw, threaded sleeve, support rod and cleaning brush. The color industrial camera detects defective products, and the electric push rod and screw drive system realizes the collection of defective products and dust removal of finished products.
It effectively solves the problem of defective products detection and collection, avoids material confusion, improves the degree of automation, realizes dust removal of finished products, and improves product quality and practicality.
Smart Images

Figure CN222568482U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of precision casting, in particular to a precision casting automatic production line with a high degree of intelligence. Background Art
[0002] Precision casting refers to the general term for the process of obtaining castings with precise dimensions. Compared with the traditional sand casting process, the castings obtained by precision casting are more precise in size and have better surface finish. It includes: investment casting, ceramic casting, metal casting, pressure casting, and lost foam casting. Precision casting is also called lost wax casting. Its products are precise, complex, and close to the final shape of the parts. They can be used directly without or with very little processing. It is an advanced process for near-net-shape forming. The automated production line is a self-flowing production and processing equipment, which refers to the route composed of a series of production line activities starting from the entry of raw materials into the production site, through processing, transportation, assembly, inspection, etc.
[0003] For example, the Chinese utility model provides "an energy-saving and environmentally friendly precision casting automated production line", and its announcement number is: an energy-saving and environmentally friendly precision casting automated production line, CN217964758U. The utility model, through the coordination of a cross plate, a material storage box, a material outlet, a shell, a chute, a slide plate, a motor, a screw, a connecting plate, a material blocking plate, a transmission component, a support plate, a bottom plate, a furnace, a ramp block, a cylinder, a push wheel, a material outlet, a leg, a pad and a mold box, enables the precision casting automated production line to automatically control quantitative loading, thereby improving the safety of the precision casting automated production line and avoiding safety hazards for workers during actual operation. However, in actual use, this patent is not convenient for detecting and collecting defective products, resulting in the mixing of defective products and finished products after transportation, poor automation, and inability to remove dust from the finished products, which affects the quality of the product and is not conducive to subsequent labeling, and has poor practicality. Utility Model Content
[0004] The purpose of the utility model is to provide an automated precision casting production line with a high degree of intelligence, which has the advantage of high practicality and solves the problems that in the actual use of the existing automated precision casting production line, it is inconvenient to detect and collect defective products, resulting in the mixing of defective products and finished products after transportation, the degree of automation is poor, and the finished products cannot be dusted, which affects the quality of the products, is not conducive to subsequent labeling, and has poor practicality.
[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a precision casting automated production line with a high degree of intelligence, comprising a first frame, an inner cavity of the first frame is provided with a conveyor belt, a bracket is fixedly connected to the left side of the top rear side of the first frame, a color industrial camera is fixedly connected to the top of the inner cavity of the bracket, an electric push rod is fixedly connected to the back of the bracket, the output end of the electric push rod passes through the front side of the bracket and is fixedly connected to a push plate, a second frame is fixedly connected to the right side of the top of the first frame, a shell is fixedly connected to the top of the second frame, a motor is fixedly connected to the top of the inner cavity of the shell, a screw is fixedly connected to the output end of the motor, a threaded sleeve is threadedly connected to the surface of the screw, support rods are fixedly connected to both sides of the bottom of the threaded sleeve, and the end of the support rod away from the threaded sleeve passes through the inner cavity of the second frame and is fixedly connected to a cleaning brush.
[0006] Preferably, a collection box is provided on the front side of the first frame, and moving wheels are fixedly connected to both sides of the bottom of the collection box.
[0007] Preferably, both sides of the threaded sleeve are fixedly connected with sliding blocks, and the inner wall of the shell is provided with a sliding groove used in conjunction with the sliding block.
[0008] Preferably, an inspection plate is provided on the front side of the shell, and bolts are provided through the front side of the inspection plate, and the surface of the bolts is movably connected to the inner wall of the shell through threads.
[0009] Preferably, four corners of the bottom of the first frame are fixedly connected with supporting legs, and the bottom of the shell is provided with an opening.
[0010] Preferably, one end of the screw rod away from the motor is movably connected to the bottom of the inner cavity of the shell through a bearing, and a controller is fixedly connected to the front side of the first frame.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] 1. The utility model solves the problem that the existing precision casting automated production line is inconvenient to detect and collect defective products during actual use, resulting in the mixing of defective products with finished products after transportation, poor automation, inability to remove dust from finished products, affecting product quality, being unfavorable for subsequent labeling, and having poor practicality through the coordinated use of a first frame, a conveyor belt, a bracket, a color industrial camera, an electric push rod, a push plate, a second frame, a shell, a motor, a screw, a threaded sleeve, a support rod and a cleaning brush.
[0013] 2. The utility model can facilitate the collection of defective products by providing a collection box, can facilitate the movement of the collection box by providing moving wheels, can limit the threaded sleeve by providing a slider and a slide groove to improve the stability of the threaded sleeve when moving, can facilitate the inspection of parts inside the shell by providing an inspection plate and bolts, and can facilitate the support of the first frame by providing supporting legs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0015] Figure 2 It is a schematic cross-sectional view of the structure of the utility model;
[0016] Figure 3 For this utility model Figure 2 A is an enlarged view of the middle image.
[0017] In the figure: 1. first frame; 2. conveyor belt; 3. bracket; 4. color industrial camera; 5. electric push rod; 6. push plate; 7. second frame; 8. housing; 9. motor; 10. screw; 11. threaded sleeve; 12. support rod; 13. cleaning brush; 14. collection box; 15. moving wheel; 16. slider; 17. slide chute; 18. support leg. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-3A precision casting automation production line with a high degree of intelligence comprises a first frame 1, a conveyor belt 2 is arranged in the inner cavity of the first frame 1, a bracket 3 is fixedly connected to the left side of the top rear side of the first frame 1, a color industrial camera 4 is fixedly connected to the top of the inner cavity of the bracket 3, an electric push rod 5 is fixedly connected to the back of the bracket 3, an output end of the electric push rod 5 passes through the front side of the bracket 3 and is fixedly connected to a push plate 6, a second frame 7 is fixedly connected to the right side of the top of the first frame 1, a shell 8 is fixedly connected to the top of the second frame 7, a motor 9 is fixedly connected to the top of the inner cavity of the shell 8, and a screw 1 is fixedly connected to the output end of the motor 9 0, the surface of the screw rod 10 is threadedly connected with a threaded sleeve 11, and the two sides of the bottom of the threaded sleeve 11 are fixedly connected with a support rod 12, and the end of the support rod 12 away from the threaded sleeve 11 penetrates into the inner cavity of the second frame 7 and is fixedly connected with a cleaning brush 13, a collection box 14 is arranged on the front side of the first frame 1, and the two sides of the bottom of the collection box 14 are fixedly connected with a moving wheel 15, and the two sides of the threaded sleeve 11 are fixedly connected with a slider 16, and the inner wall of the shell 8 is provided with a slide groove 17 used for matching the slider 16, and the front of the shell 8 is provided with an inspection plate, and the front of the inspection plate is penetrated with a bolt, and the surface of the bolt is movably connected with the inner wall of the shell 8 through a thread. The four corners of the bottom of the first frame 1 are fixedly connected with legs 18, the bottom of the shell 8 is provided with an opening, the end of the screw 10 away from the motor 9 is movably connected to the bottom of the inner cavity of the shell 8 through a bearing, and the front of the first frame 1 is fixedly connected with a controller. By setting a collection box 14, it is convenient to collect defective products, by setting a moving wheel 15, it is convenient to move the collection box 14, by setting a slider 16 and a slide groove 17, the threaded sleeve 11 can be limited to improve the stability of the threaded sleeve 11 when it moves, and by setting an inspection plate and bolts, it is convenient to inspect the parts inside the shell 8. By setting the support legs 18, the first frame 1 can be easily supported. By using the first frame 1, the conveyor belt 2, the bracket 3, the color industrial camera 4, the electric push rod 5, the push plate 6, the second frame 7, the shell 8, the motor 9, the screw 10, the threaded sleeve 11, the support rod 12 and the cleaning brush 13, the problem of the existing precision casting automated production line being inconvenient to detect and collect defective products during actual use, resulting in the mixing of defective products and finished products after transportation, the poor degree of automation, the inability to remove dust from the finished products, affecting the quality of the products, being unfavorable for subsequent labeling, and having poor practicality is solved.
[0020] When in use, defective products are detected on castings through the color industrial camera 4. After detecting defective products mixed in the castings, the color industrial camera 4 transmits instructions to the controller, and starts the electric push rod 5 through the controller. The electric push rod 5 drives the push plate 6 to move, thereby pushing the defective products out of the conveyor belt 2, and the defective products are collected through the collection box 14, and the motor 9 is started. The motor 9 drives the screw 10 to rotate, and the screw 10 drives the threaded sleeve 11 to move. The threaded sleeve 11 drives the cleaning brush 13 to move through the cooperation of the support rod 12, so that the height of the cleaning brush 13 is adjusted according to the size of the casting, so as to clean the castings of other sizes.
[0021] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A precision casting automated production line with a high degree of intelligence, comprising a first frame (1), characterized in that: The inner cavity of the first frame (1) is provided with a conveyor belt (2); a bracket (3) is fixedly connected to the left side of the rear side of the top of the first frame (1); a color industrial camera (4) is fixedly connected to the top of the inner cavity of the bracket (3); an electric push rod (5) is fixedly connected to the back of the bracket (3); the output end of the electric push rod (5) passes through the front side of the bracket (3) and is fixedly connected to a push plate (6); the right side of the top of the first frame (1) is fixedly connected to a second frame (7); the top of the second frame (7) is fixedly connected to a shell (8); the top of the inner cavity of the shell (8) is fixedly connected to a motor (9); the output end of the motor (9) is fixedly connected to a screw rod (10); the surface of the screw rod (10) is threadedly connected to a threaded sleeve (11); both sides of the bottom of the threaded sleeve (11) are fixedly connected to support rods (12); the end of the support rod (12) away from the threaded sleeve (11) passes through the inner cavity of the second frame (7) and is fixedly connected to a cleaning brush (13).
2. According to claim 1, a highly intelligent precision casting automated production line is characterized by: A collection box (14) is provided on the front side of the first frame (1), and moving wheels (15) are fixedly connected to both sides of the bottom of the collection box (14).
3. According to claim 1, a highly intelligent precision casting automated production line is characterized by: Slide blocks (16) are fixedly connected to both sides of the threaded sleeve (11), and a slide groove (17) used in conjunction with the slide blocks (16) is provided on the inner wall of the housing (8).
4. According to claim 1, a highly intelligent precision casting automated production line is characterized by: An inspection plate is arranged on the front of the housing (8), and bolts are arranged through the front of the inspection plate, and the surface of the bolts is movably connected to the inner wall of the housing (8) through threads.
5. According to claim 1, a highly intelligent precision casting automated production line is characterized by: The four corners of the bottom of the first frame (1) are fixedly connected with supporting legs (18), and the bottom of the shell (8) is provided with an opening.
6. According to claim 1, a highly intelligent precision casting automated production line is characterized by: One end of the screw rod (10) away from the motor (9) is movably connected to the bottom of the inner cavity of the shell (8) via a bearing, and a controller is fixedly connected to the front side of the first frame (1).