Ultrasonic cleaning machine

By introducing feeding components, including liftable hoppers, in the ultrasonic cleaning machine, the problems of inconvenience in operation and low degree of automation in the prior art are solved, and an automated cleaning process is realized, saving time and effort.

CN222568627UActive Publication Date: 2025-03-07SHAN XI CHU JIE BANG XIN XI KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202420205139.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-03-07
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

The existing ultrasonic cleaning machines are inconvenient to operate, and require manual placement of workpieces into and out of the cleaning box and water washing box, which is low in automation and time-consuming.

Method used

An ultrasonic cleaning machine is designed, including an immersion tank and an ultrasonic generator, as well as a feeding assembly, including a placement of a hopper and a lifting mechanism, which can extend into the soaking tank, and automatically lift and lower it through the lifting mechanism to reduce manual operation.

Benefits of technology

It realizes that the items to be cleaned can be placed in the hopper and lifted into and out of the soaking pool without human operation, which improves the automation of the cleaning process and saves time and labor.

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Abstract

The utility model provides an ultrasonic cleaning machine, and relates to the technical field of cleaning equipment. An ultrasonic cleaning machine comprises a cleaning machine body, the cleaning machine body comprises a soaking pool and an ultrasonic generator, the soaking pool is of a groove body structure, a mounting cavity is formed in the bottom of the groove body structure, and the ultrasonic generator is arranged in the mounting cavity; the feeding assembly comprises a placing hopper and a lifting mechanism, the lifting mechanism is arranged on the soaking pool, the placing hopper is arranged on the lifting mechanism, and the placing hopper can extend into the soaking pool. The ultrasonic cleaning machine can control the placing hopper for placing articles to be cleaned to go in and out of the soaking pool, manual operation is not needed, and time and labor are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to an ultrasonic cleaning machine. Background Art

[0002] In industrial production, for some products and their parts, including range hoods, screws, nuts or screws, etc., due to their large number and different shapes and structures, ordinary cleaning equipment is often unable to clean them quickly and effectively. Usually, ultrasonic cleaning machines are needed. When ultrasonic waves propagate in liquids, their sound pressure changes dramatically, causing strong cavitation and emulsification of the liquid. At this time, millions of tiny cavitation bubbles are generated in the liquid every second. These bubbles are rapidly generated in large quantities under the action of sound pressure, and continue to explode violently, generating strong impact force and negative pressure suction, causing dirt to peel off. The ultrasonic action occurs in the entire liquid, so it has a unique cleaning effect on objects with complex shapes and multiple gaps.

[0003] When the existing ultrasonic cleaning machine is used, when the workpiece needs to be cleaned, the workpiece is first placed in the hot cleaning liquid of suitable temperature in the cleaning box, the ultrasonic generator works, the surface of the workpiece is cleaned, and then the workpiece is taken out of the cleaning box, transferred to the water washing box for rinsing, and finally the workpiece is taken out. The disadvantage of the existing technology is that the operation is inconvenient, the workpiece needs to be placed in and taken out of the cleaning box and the water washing box manually, and the subsequent drying process needs to be handled separately, the degree of automation is low, and it is laborious and time-consuming. Utility Model Content

[0004] The utility model aims to provide an ultrasonic cleaning machine, which can control the lifting of a placing hopper for placing articles to be cleaned into and out of a soaking tank without manual operation, thus saving time and labor.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] An embodiment of the present application provides an ultrasonic cleaning machine, including: a cleaning machine body, the cleaning machine body including a immersion tank and an ultrasonic generator, the immersion tank is a trough structure, an installation chamber is provided at the bottom of the trough structure, and the ultrasonic generator is arranged in the installation chamber; a feeding assembly, the feeding assembly includes a placing hopper and a lifting mechanism, the lifting mechanism is arranged on the immersion tank, the placing hopper is arranged on the lifting mechanism, and the placing hopper can be extended into the immersion tank.

[0007] In some embodiments of the present invention, the above-mentioned placement hopper is a mesh structure.

[0008] In some embodiments of the utility model, the lifting mechanism includes a column, a top plate, a screw and a slider. The top plate is vertically arranged on the top of the column. The screw is rotatably arranged between the top plate and the soaking tank. The screw can rotate freely between the top plate and the soaking tank. The slider is arranged between the top plate and the soaking tank. The screw is passed through the slider. The screw is threadedly connected to the slider. The hopper is placed on the slider.

[0009] In some embodiments of the utility model, a driving component is provided on the immersion tank, and the driving component is a servo motor, and the output end of the servo motor is connected to the screw rod.

[0010] In some embodiments of the utility model, a driving wheel is provided on the soaking pool, and the driving wheel is a universal wheel, and a locking piece is provided on the universal wheel.

[0011] In some embodiments of the utility model, a support leg is provided on the soaking pool, and the support leg includes an adjustment sleeve and a support rod. The adjustment sleeve is provided on the soaking pool, the support rod is provided in the adjustment sleeve, and the support rod is threadedly connected to the adjustment sleeve.

[0012] In some embodiments of the utility model, an anti-skid pad is provided at one end of the support rod away from the adjusting sleeve, and the anti-skid pad is hinged to the adjusting sleeve.

[0013] In some embodiments of the utility model, a heating mechanism is provided on the soaking pool, the heating mechanism includes a control panel and a heating rod, the heating rod is provided in the soaking pool, the control panel is provided outside the soaking pool, and the control panel is connected to the heating rod.

[0014] Compared with the prior art, the embodiments of the present invention have at least the following advantages or beneficial effects:

[0015] An embodiment of the present application provides an ultrasonic cleaning machine, including: a cleaning machine body, the cleaning machine body including a immersion tank and an ultrasonic generator, the immersion tank is a trough structure, an installation chamber is provided at the bottom of the trough structure, and the ultrasonic generator is arranged in the installation chamber; a feeding assembly, the feeding assembly includes a placing hopper and a lifting mechanism, the lifting mechanism is arranged on the immersion tank, the placing hopper is arranged on the lifting mechanism, and the placing hopper can be extended into the immersion tank.

[0016] The cleaning machine body is used to generate ultrasonic waves through an ultrasonic generator. When ultrasonic waves propagate in liquid, their sound pressure changes dramatically, causing strong cavitation and emulsification of the liquid, and millions of tiny cavitation bubbles are generated in the soaking tank per second. The bubbles generated are rapidly generated in large quantities under the action of sound pressure, and continuously and violently explode, generating strong impact force and negative pressure suction, causing dirt to peel off. The soaking tank is used to contain clean water. The ultrasonic generator is used to generate ultrasonic waves. The feeding assembly is used to lift and feed the placement hopper where the items to be cleaned are placed, which is convenient for automatic feeding, reduces the burden of manual feeding, and saves time and effort. The lifting mechanism is used to provide a power source for the lifting of the placement hopper, and the lifting mechanism is used to control the placement hopper to enter the soaking tank for cleaning and to take out the placement hopper for unloading.

[0017] Therefore, the ultrasonic cleaning machine can control the lifting of the placing hopper for placing the objects to be cleaned into and out of the immersion tank without manual operation, thus saving time and labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of an embodiment of the utility model.

[0020] Icons: 1-immersion tank; 2-ultrasonic generator; 3-installation chamber; 4-hopper placement; 5-column; 6-top plate; 7-screw; 8-slider; 9-driving part; 10-universal wheel; 11-locking part; 12-adjusting sleeve; 13-support rod; 14-anti-slip pad; 15-heating rod; 16-control panel. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0022] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0024] In the description of the embodiments of the present utility model, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate an orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, it is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0025] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0026] In the description of the embodiments of the present invention, "multiple" means at least 2.

[0027] In the description of the embodiments of the present utility model, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0028] Example

[0029] Please refer to Figure 1 , Figure 1 Shown is a schematic structural diagram of an embodiment of the utility model.

[0030] Please refer to Figure 1 The present embodiment provides an ultrasonic cleaning machine, comprising: a cleaning machine body, the cleaning machine body comprising an immersion tank 1 and an ultrasonic generator 2, the immersion tank 1 is a trough structure, a mounting chamber 3 is provided at the bottom of the trough structure, and the ultrasonic generator 2 is arranged in the mounting chamber 3; a feeding assembly, the feeding assembly comprising a placing hopper 4 and a lifting mechanism, the lifting mechanism is arranged on the immersion tank 1, the placing hopper 4 is arranged on the lifting mechanism, and the placing hopper 4 can extend into the immersion tank 1.

[0031] In this embodiment, the cleaning machine body is used to generate ultrasonic waves through the ultrasonic generator 2. When the ultrasonic wave propagates in the liquid, its sound pressure changes dramatically, causing the liquid to undergo strong cavitation and emulsification, and millions of tiny cavitation bubbles are generated in the soaking tank 1 per second. The generated bubbles are rapidly generated in large quantities under the action of sound pressure, and continuously and violently explode, generating strong impact force and negative pressure suction, causing dirt to peel off. The soaking tank 1 is used to contain clean water. The ultrasonic generator 2 is used to generate ultrasonic waves. The feeding assembly is used to lift and feed the placement hopper 4 where the items to be cleaned are placed, which is convenient for automatic feeding, reduces the burden of manual feeding, and saves time and effort. The lifting mechanism is used to provide a power source for the lifting of the placement hopper 4, and the lifting mechanism is used to control the placement hopper 4 to enter the soaking tank 1 for cleaning and to take out the placement hopper 4 for unloading.

[0032] Please refer to Figure 1 In some implementations of this embodiment, the above-mentioned placement hopper 4 is a mesh structure.

[0033] In this embodiment, the placement hopper 4 adopts a mesh structure, so that the objects after ultrasonic cleaning can flow into the bottom of the cleaning tank through the gaps in the mesh structure, thereby facilitating subsequent cleaning and removal.

[0034] Please refer to Figure 1 In some implementations of the present embodiment, the lifting mechanism includes a column 5, a top plate 6, a screw rod 7 and a slider 8. The top plate 6 is vertically arranged on the top of the column 5. The screw rod 7 is rotatably arranged between the top plate 6 and the soaking pool 1. The screw rod 7 can rotate freely between the top plate 6 and the soaking pool 1. The slider 8 is arranged between the top plate 6 and the soaking pool 1. The screw rod 7 is passed through the slider 8. The screw rod 7 is threadedly connected to the slider 8, and the hopper 4 is placed on the slider 8.

[0035] In this embodiment, the column 5 is used to install the lifting mechanism, the top plate 6 is located on the top of the column 5, and the top plate 6 is used to cooperate with the soaking tank 1 to install the screw rod 7. The two ends of the screw rod 7 are rotatably arranged on the soaking tank 1 and the top plate 6, respectively, and the screw rod 7 and the column 5 are parallel to each other. The screw rod 7 is used to drive the slider 8 threadedly connected thereto to move longitudinally, and the longitudinal movement of the slider 8 is driven to drive the placement hopper 4 fixed on the slider 8 to move longitudinally.

[0036] Please refer to Figure 1 In some implementations of the present embodiment, a driving component 9 is provided on the soaking pool 1 . The driving component 9 is a servo motor, and the output end of the servo motor is connected to the screw rod 7 .

[0037] In this embodiment, the servo motor is an engine that controls the operation of mechanical elements in a servo system, and is an auxiliary motor indirect speed change device. The servo motor can control the speed, and the position accuracy is very accurate. It can convert the voltage signal into torque and speed to drive the control object. The rotor speed of the servo motor is controlled by the input signal and can respond quickly. In the automatic control system, it is used as an actuator.

[0038] Please refer to Figure 1 In some implementations of the present embodiment, a driving wheel is provided on the soaking pool 1 , and the driving wheel is a universal wheel 10 , and a locking member 11 is provided on the universal wheel 10 .

[0039] In this embodiment, the driving wheels are used to support and facilitate the transverse plane transportation of the entire device.

[0040] Specifically, the driving wheel is a universal wheel 10, which is used to facilitate the change of the transport direction during horizontal plane transport. The locking member 11 is used to lock the rotation of the wheel body of the universal wheel 10, which is convenient for parking and placement, and improves its parking stability.

[0041] Please refer to Figure 1 In some implementations of the present embodiment, a support leg is provided on the soaking pool 1, and the support leg includes an adjusting sleeve 12 and a support rod 13. The adjusting sleeve 12 is provided on the soaking pool 1, and the support rod 13 is provided in the adjusting sleeve 12, and the support rod 13 is threadedly connected to the adjusting sleeve 12.

[0042] In this embodiment, the support legs are used to install and place the ultrasonic cleaning machine, and are used to lift the ultrasonic cleaning machine off the ground. Through the mutual adjustment between the support rod 13 and the adjustment sleeve 12, the overall length of the support legs can be adjusted to facilitate the installation of the ultrasonic cleaning machine in places with uneven road surfaces.

[0043] Please refer to Figure 1 In some implementations of the present embodiment, an anti-skid pad 14 is provided at one end of the support rod 13 away from the adjusting sleeve 12 , and the anti-skid pad 14 is hinged to the adjusting sleeve 12 .

[0044] In this embodiment, the anti-slip pad 14 is used to increase the contact area between the ground and the support rod 13, thereby effectively increasing the friction between the ground and the support rod 13 and improving its stability during installation.

[0045] Please refer to Figure 1 In some implementations of the present embodiment, a heating mechanism is provided on the soaking pool, and the heating mechanism includes a control panel 16 and a heating rod 15 . The heating rod 15 is provided in the soaking pool, and the control panel 16 is provided outside the soaking pool, and the control panel 16 is connected to the heating rod 15 .

[0046] In this embodiment, the heating mechanism is used to generate heat to heat the water in the soaking pool, thereby improving the cleaning effect of the water. The control panel 16 is used to control the opening and closing of the heating rod 15 and the output temperature, thereby improving its convenience of use. The heating rod 15 is used to generate heat to heat the water after being powered on.

[0047] In summary, the embodiment of the utility model provides an ultrasonic cleaning machine, including: a cleaning machine body, the cleaning machine body includes a soaking tank 1 and an ultrasonic generator 2, the soaking tank 1 is a trough structure, the bottom of the trough structure is provided with an installation chamber 3, and the ultrasonic generator 2 is arranged in the installation chamber 3; a feeding assembly, the feeding assembly includes a placing hopper 4 and a lifting mechanism, the lifting mechanism is arranged on the soaking tank 1, the placing hopper 4 is arranged on the lifting mechanism, and the placing hopper 4 can extend into the soaking tank 1. The above-mentioned cleaning machine body is used to generate ultrasonic waves through the ultrasonic generator 2. When the ultrasonic wave propagates in the liquid, its sound pressure changes drastically, causing the liquid to undergo strong cavitation and emulsification, and millions of tiny cavitation bubbles are generated in the soaking tank 1 per second. The generated bubbles are rapidly generated in large quantities under the action of sound pressure, and continuously and violently explode, generating strong impact force and negative pressure suction, causing dirt to be peeled off. The above-mentioned soaking tank 1 is used to contain clean water. The above-mentioned ultrasonic generator 2 is used to generate ultrasonic waves. The feeding assembly is used to lift and feed the placement hopper 4 where the items to be cleaned are placed, which is convenient for automatic feeding, reduces the burden of manual feeding, and saves time and effort. The lifting mechanism is used to provide a power source for the lifting of the placement hopper 4, and the lifting mechanism is used to lift and control the placement hopper 4 to enter the soaking tank 1 for cleaning and to take the placement hopper 4 out for unloading. Therefore, the ultrasonic cleaning machine can control the lifting and lowering of the placement hopper 4 where the items to be cleaned are placed in and out of the soaking tank 1 without manual operation, saving time and effort.

[0048] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An ultrasonic cleaning machine, characterized in that: include: A cleaning machine body, the cleaning machine body comprising a soaking tank and an ultrasonic generator, the soaking tank is a tank structure, a mounting chamber is provided at the bottom of the tank structure, and the ultrasonic generator is arranged in the mounting chamber; A feeding assembly, the feeding assembly comprising a placing hopper and a lifting mechanism, the lifting mechanism being arranged on the soaking tank, the placing hopper being arranged on the lifting mechanism, and the placing hopper being able to extend into the soaking tank; The lifting mechanism includes a column, a top plate, a screw rod and a slider, the top plate is vertically arranged on the top of the column, the screw rod is rotatably arranged between the top plate and the soaking pool, the screw rod can rotate freely between the top plate and the soaking pool, the slider is arranged between the top plate and the soaking pool, the screw rod is penetrated by the slider, the screw rod is threadedly connected to the slider, and the placement hopper is arranged on the slider.

2. An ultrasonic cleaning machine according to claim 1, characterized in that: The placing hopper is a mesh structure.

3. An ultrasonic cleaning machine according to claim 1, characterized in that: A driving component is arranged on the soaking pool, and the driving component is a servo motor, and an output end of the servo motor is connected to the screw rod.

4. An ultrasonic cleaning machine according to claim 1, characterized in that: The soaking pool is provided with a driving wheel, the driving wheel is a universal wheel, and a locking piece is provided on the universal wheel.

5. An ultrasonic cleaning machine according to any one of claims 1 to 4, characterized in that: The soaking pool is provided with supporting legs, and the supporting legs include an adjusting sleeve and a supporting rod. The adjusting sleeve is provided on the soaking pool, and the supporting rod is provided in the adjusting sleeve, and the supporting rod is threadedly connected with the adjusting sleeve.

6. An ultrasonic cleaning machine according to claim 5, characterized in that: An anti-skid pad is arranged at one end of the support rod away from the adjusting sleeve, and the anti-skid pad is hinged to the adjusting sleeve.

7. An ultrasonic cleaning machine according to claim 1, characterized in that: The soaking pool is provided with a heating mechanism, which comprises a control panel and a heating rod, wherein the heating rod is arranged in the soaking pool, and the control panel is arranged outside the soaking pool, and the control panel is connected to the heating rod.