Riser removing device for spin-casting aluminum alloy hub

By designing a cast rotary aluminum alloy wheel hub de-rising device and using logistics lines to remove the wheel hub riser online, the problem of high labor intensity and low efficiency of de-rising operation in the existing technology is solved, and a more efficient and economical processing process is achieved.

CN222569262UActive Publication Date: 2025-03-07山东骏程金属科技有限公司
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Patent Information

Application Number
CN202420674024.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-07
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

During the production process of cast-rotating wheel hubs, there is a riser left by casting at the center hole of the hub, which affects spinning and milling processing. The existing deflotting methods are labor-intensive, low-efficiency and high cost.

Method used

A cast rotary aluminum alloy wheel hub removal device is designed, including a support frame, logistics line, drilling unit, clamping unit and compression unit, and the riser is removed online through the logistics line to avoid handling and manual operation.

Benefits of technology

The online removal of risers is achieved, labor intensity is reduced, processing efficiency and economy is improved, and the steps of manual handling and drilling machine operation are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a casting and spinning aluminum alloy hub riser removing device which comprises a supporting frame, a logistics line is arranged on the supporting frame and used for transporting hubs, a drilling unit is arranged on the portion, below the logistics line, of the supporting frame and comprises a drill bit, and the drill bit can move towards the logistics line and is used for drilling and milling a riser. The clamping unit comprises a left clamping fixture and a right clamping fixture, the left clamping fixture and the right clamping fixture are arranged on the two sides of the logistics line respectively, and the left clamping fixture and the right clamping fixture can move close to each other or away from each other relatively and are used for centering and clamping hubs on the logistics line; a portal frame is arranged above the supporting frame, a pressing unit is arranged on the portal frame and comprises a pressing block, and the pressing block can move in the direction of the logistics line and is used for pressing the hub. According to the device, the risers can be removed on line in the transportation process of hubs, carrying is avoided, labor intensity is reduced, and machining efficiency and economical efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wheel hub casting, in particular to a riser removal device for a cast-spun aluminum alloy wheel hub. Background Art

[0002] Aluminum alloy casting wheels are divided into low-pressure casting, gravity casting, and casting spinning. The casting spinning process is a more advanced process than other casting processes. The rim of the wheel is spun out using a strong spinning machine, making the rim thinner, denser, and better in performance. Its performance is similar to that of a forged wheel.

[0003] However, when producing cast-spinning hubs, a riser left by casting will be left at the center hole of the hub. The riser will affect the pressure of the upper die on the casting during spinning, and will also affect the positioning during milling. In the past, it was necessary to manually move the hub to a drilling machine to drill out the riser, and then move the hub out for subsequent processing. The labor intensity is high and the efficiency is low. Even if a robot is used instead of manual handling, the efficiency is not high, and the cost is increased, with poor economy.

[0004] Therefore, in view of the above problems, a cast-spun aluminum alloy wheel hub riser removal device is proposed to solve the above problems. Utility Model Content

[0005] Aiming at the deficiencies of the prior art, the utility model develops a device for removing the riser of a cast-spun aluminum alloy wheel hub. The utility model can remove the riser online during the transportation of the wheel hub, avoids handling, reduces labor intensity, and improves processing efficiency and economy.

[0006] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0007] A cast-spun aluminum alloy wheel hub riser removal device, comprising:

[0008] A support frame, a logistics line is arranged on the support frame, the logistics line is used to transport the wheel hub, a drilling unit is arranged on the support frame below the logistics line, the drilling unit includes a drill bit, the drill bit can move toward the logistics line direction, and is used for drilling and milling risers;

[0009] The clamping unit includes a left clamping fixture and a right clamping fixture, which are respectively arranged on both sides of the logistics line, and the left clamping fixture and the right clamping fixture can move relatively close to or away from each other, and are used for centering and clamping the wheel hub on the logistics line;

[0010] A gantry is arranged above the support frame, and a pressing unit is arranged on the gantry. The pressing unit comprises a pressing block, and the pressing block can move toward the direction of the logistics line to press the wheel hub.

[0011] Preferably, a window is provided on the logistics line at a position directly opposite to the drill bit.

[0012] Preferably, the drilling unit also includes a telescopic power part, which is arranged on a support frame below the logistics line, the telescopic direction of the output end of the telescopic power part is toward the logistics line, a mounting seat is arranged on the output end of the telescopic power part, a rotating power part is arranged on the mounting seat, and a drill bit is arranged at the output end of the rotating power part, thereby improving the practicability of the device.

[0013] Preferably, the clamping unit also includes a left clamping bracket and a right clamping bracket, and the left clamping bracket and the right clamping bracket are respectively arranged on both sides of the conveying direction of the logistics line, a left clamping power member is arranged on the left clamping bracket, and a right clamping power member is arranged on the right clamping bracket, and the output ends of the left clamping power member and the right clamping power member are arranged relatively to each other, and the axis of the output end improves the stability of the device.

[0014] Preferably, the surfaces of the left clamping fixture and the right clamping fixture in contact with the wheel hub are both configured as arc surfaces adapted to the arc of the wheel hub edge, thereby improving the accuracy of the device.

[0015] Preferably, the clamping unit also includes a clamping power member, which is arranged on the gantry, with the output end of the clamping power member facing the drilling unit. A clamping block is arranged at the output end of the clamping power member to drive the clamping block to move toward the drilling unit, thereby improving the practicability of the device.

[0016] Preferably, the axis of the output end of the rotating power member is in the same straight line as the axis of the output end of the clamping power member, and the axes of the output ends of the rotating power member, the clamping power member, the left clamping power member and the right clamping power member are all located in the same plane, thereby improving the accuracy of the device.

[0017] Preferably, a groove is provided at the position of the pressing block corresponding to the riser, thereby improving the safety of the device.

[0018] Preferably, a cooling unit is further included, which includes a cutting fluid nozzle disposed on a support frame, with a nozzle of the cutting fluid nozzle facing toward the drill bit for spraying cutting fluid onto the drill bit, thereby improving the practicability of the device.

[0019] The effects provided in the utility model content are only the effects of the embodiments, not all the effects of the utility model. The above technical solution has the following advantages:

[0020] 1. The utility model realizes the riser removal operation directly on the logistics line, thus avoiding the step of transporting the wheel hub, reducing labor intensity and improving processing efficiency;

[0021] 2. The utility model provides a clamping unit, and the surfaces of the left clamping fixture and the right clamping fixture of the clamping unit in contact with the wheel hub are both set to arc surfaces that adapt to the arc of the wheel hub edge, so that the wheel hub is clamped left and right while being aligned front and back, so that the center of the riser at the center of the wheel hub is located at a position directly facing the drill bit, thereby improving the accuracy of processing;

[0022] 3. The utility model provides a clamping unit and opens a groove on the clamping block of the clamping unit to reserve space for the drill bit to remove the riser, avoids affecting the movement of the device while clamping and fixing the wheel hub, and improves the stability and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0024] Figure 1 This is a schematic diagram of the overall front structure of an embodiment of the utility model;

[0025] Figure 2 It is a schematic diagram of the side structure of the embodiment of the utility model with the clamping unit removed as a whole;

[0026] Figure 3 It is a front view structural schematic diagram of the left clamping fixture and the right clamping fixture of the embodiment of the utility model;

[0027] Figure 4 It is a schematic diagram of the structure of the left clamping fixture and the right clamping fixture of the embodiment of the utility model;

[0028] Figure 5 It is a front view structural schematic diagram of a compression block according to an embodiment of the utility model;

[0029] Figure 6 It is a bottom view structural schematic diagram of the pressing block according to an embodiment of the utility model.

[0030] In the figure, 1. support frame; 2. logistics line; 3. drill bit; 4. left clamping fixture; 5. right clamping fixture; 6. gantry; 7. clamping block; 8. telescopic power part; 9. mounting seat; 10. rotating power part; 11. left clamping bracket; 12. right clamping bracket; 13. left clamping power part; 14. right clamping power part; 15. clamping power part; 16. cutting fluid nozzle; 17. wheel hub; 18. riser; 71. groove. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] like Figure 1-6As shown, the utility model provides a technical solution:

[0033] A cast-spun aluminum alloy wheel hub riser removal device, comprising:

[0034] A support frame 1, on which a logistics line 2 is arranged, and the logistics line 2 is used to transport a wheel hub 17; a drilling unit is arranged on the support frame 1 below the logistics line 2, and the drilling unit includes a drill bit 3, and the drill bit 3 can move toward the direction of the logistics line 2, and is used to drill and mill the riser 18 in the center of the wheel hub 17, and the drill bit 3 can also be replaced with a drilling and milling cutter; a clamping unit includes a left clamping fixture 4 and a right clamping fixture 5, which are respectively arranged on both sides of the transportation direction of the logistics line 2, and the left clamping fixture 4 and the right clamping fixture 5 can move relatively close to or away from each other at the same time, and are used to center, clamp or loosen the wheel hub on the logistics line 2; a gantry frame 6 is arranged above the support frame 1, and a pressing unit is arranged on the gantry frame 6, and the pressing unit includes a pressing block 7, and the pressing block 7 can move toward the direction of the logistics line 2, and is used to press the wheel hub 17 onto the logistics line 2.

[0035] In this embodiment, the logistics line 2 is configured as a roller logistics line. The structure and application of the roller logistics line belong to the conventional settings of transportation in this field. It is mainly used to drive the hub 17 to move. Its specific principle does not need to be elaborated. The use of conventional roller logistics lines reduces the cost of the device and has good economy.

[0036] In this embodiment, a window is opened on the logistics line 2 at a position directly opposite to the drill bit 3. On the roller logistics line, the roller directly above the drill bit 3 that obstructs the movement of the drill bit 3 is removed to form a window. Alternatively, without affecting the movement of the wheel hub 17, a roller logistics line with a large spacing between adjacent rollers is selected, and the large gap between two adjacent rollers is used as a window to prevent the logistics line 2 from affecting the movement of the drill bit 3, thereby improving the practicability of the device.

[0037] In this embodiment, the drilling unit also includes a telescopic power part 8, which is a telescopic cylinder. The telescopic power part 8 is arranged on the support frame 1 below the logistics line 2, and the telescopic direction of the output end of the telescopic power part 8 is toward the logistics line 2. A mounting seat 9 is arranged on the output end of the telescopic power part 8, and a rotating power part 10 is arranged on the mounting seat 9. The rotating power part 10 is an electric motor, and a drill bit 3 or a drill milling cutter is arranged at the output end of the rotating power part 10 to achieve the removal of the riser, thereby improving the stability of the device.

[0038] In this embodiment, the clamping unit also includes a left clamping bracket 11 and a right clamping bracket 12, and the left clamping bracket 11 and the right clamping bracket 12 are respectively arranged on both sides of the conveying direction of the logistics line 2. A left clamping power member 13 is arranged on the left clamping bracket 11, and a right clamping power member 14 is arranged on the right clamping bracket 12. The left clamping power member 13 and the right clamping power member 14 are both electric push rods. The output ends of the left clamping power member 13 and the right clamping power member 14 are relatively arranged, and the axes of the output ends of the left clamping power member 13 and the right clamping power member 14 are in the same straight line. A left clamping fixture 4 is arranged at the output end of the left clamping power member 13, and a right clamping fixture 5 is arranged at the output end of the right clamping power member 14, so as to perform left and right centering positioning of the hub 17 on the logistics line 2, so that the position of the hub 17 is determined, and the riser below the center of the hub 17 is directly opposite to the drill bit 3, thereby improving the accuracy of device processing.

[0039] In this embodiment, the surfaces of the left clamping fixture 4 and the right clamping fixture 5 that contact the wheel hub are set to be arc surfaces that adapt to the curvature of the wheel hub edge, so as to better clamp the wheel hub 17 so that the freedom of the wheel hub 17 in the front, back, left and right directions can be restricted, thereby improving the stability of the device processing.

[0040] In this embodiment, the clamping unit also includes a clamping power member 15, which is an electric push rod. The fixed end of the clamping power member 15 is arranged on the gantry 6, and the output end of the clamping power member 15 is facing the drilling unit and can move. A clamping block 7 is arranged at the output end of the clamping power member 15 to drive the clamping block 7 to move toward the drilling unit, so as to clamp the hub 17 on the logistics line 2, prevent the drill bit 3 from moving up and down when drilling the riser 18, and improve the safety of the device.

[0041] In this embodiment, the axis of the output end of the rotating power member 10 is in the same straight line as the axis of the output end of the clamping power member 15, and the axes of the output ends of the rotating power member 10, the clamping power member 15, the left clamping power member 13 and the right clamping power member 14 are all located in the same plane. The axis of the output end of the rotating power member 10 is located at the midpoint of the line connecting the left clamping power member 13 and the right clamping power member 14, thereby avoiding quality problems caused by inaccurate positioning of the drill bit 3 before drilling the riser 18, thereby improving the practicability of the device.

[0042] In this embodiment, a groove 71 is provided at the position of the clamping block 7 corresponding to the riser, and the position where the clamping block 7 contacts the upper part of the hub 17 is set to correspond to the surface shape of the hub 17 to increase the contact area with the hub 17 and improve stability.

[0043] In another embodiment, the left clamping fixture 4, the right clamping fixture 5, the clamping block 7 and the drill bit 3 are all configured to be detachable. By replacing them to adapt to the hub 17 with different surface shapes, different sizes and different riser diameters, the application range of the device is increased and the practicality of the device is improved.

[0044] In this embodiment, a cooling unit is also included, which includes a cutting fluid nozzle 16, which is arranged on the support frame 1. The cutting fluid nozzle 16 is connected to the cutting fluid supply device, and the nozzle is directed toward the drill bit 3. It is used to spray cutting fluid to the drill bit 3 when milling the riser 18 to reduce the temperature of the drill bit 3 and improve efficiency. Preferably, the nozzle direction of the cutting fluid nozzle 16 can be adjusted to avoid affecting the movement of the wheel hub, thereby improving the safety of the device.

[0045] In this embodiment, a control component is also included, which connects the logistics line 2, the telescopic power member 8, the rotating power member 10, the left clamping power member 13, the right clamping power member 14 and the pressing power member 15 to efficiently control the overall operation of the device, reduce labor intensity and improve efficiency.

[0046] In another embodiment, an induction switch is provided on one side of the logistics line 2, and the induction switch is connected to the control component. When the hub 17 passes through the induction switch, the control component controls the logistics line 2 to pause conveying the hub 17, and at this time the hub 17 is located exactly between the left clamping fixture 4 and the right clamping fixture 5, so as to realize automatic positioning of the device and improve the practicability of the device.

[0047] Working principle: First, after the wheel hub comes out of the casting machine, it is transported to the position of the clamping unit through the logistics line 2. The logistics line 2 stops conveying, and the left clamping fixture 4 and the right clamping fixture 5 move toward each other to clamp the two sides of the wheel hub. Since the surfaces of the left clamping fixture 4 and the right clamping fixture 5 in contact with the wheel hub are set to be arc surfaces that adapt to the arc of the edge of the wheel hub, the freedom of the wheel hub to move forward, backward, left and right on the plane is restricted, and the position of the wheel hub is limited. At this time, the position of the center riser of the wheel hub is exactly the position of the drill bit 3 below it; start the clamping power piece 15, Drive the clamping block 7 to move toward the wheel hub and press the wheel hub onto the logistics line 2 to prevent the wheel hub from moving during drilling and milling by the drill bit 3, thereby improving stability; start the rotating power part 10 to drive the drill bit 3 to rotate, and at the same time start the telescopic power part 8 to move the drill bit 3 toward the riser direction, and the cutting fluid nozzle 16 sprays cutting fluid on the drill bit 3 to cool the drill bit 3. After the drill bit 3 cuts off the riser, it rotates back, the clamping block 7 rises, and the left clamping fixture 4 and the right clamping fixture 5 move in opposite directions to release the wheel hub. The logistics line 2 continues to transport and sends the hub after the riser is removed to the next operating surface.

[0048] The parts not described in detail in the present invention are all conventional technical means known to those skilled in the art.

[0049] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0050] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0052] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A riser removal device for a cast-spun aluminum alloy wheel hub, characterized in that: include: A support frame (1), a logistics line (2) is arranged on the support frame (1), the logistics line (2) is used to transport the wheel hub, a drilling unit is arranged on the support frame (1) below the logistics line (2), the drilling unit comprises a drill bit (3), the drill bit (3) can move in the direction of the logistics line (2) and is used to drill and mill the riser; The clamping unit comprises a left clamping fixture (4) and a right clamping fixture (5), which are respectively arranged on both sides of the logistics line (2), and the left clamping fixture (4) and the right clamping fixture (5) can move relatively close to or away from each other at the same time, so as to be used for centering and clamping the wheel hub on the logistics line (2); A gantry (6) is arranged above the support frame (1), and a pressing unit is arranged on the gantry (6). The pressing unit comprises a pressing block (7). The pressing block (7) can move in the direction of the logistics line (2) and is used to press the wheel hub.

2. The riser removal device for a cast-spun aluminum alloy wheel hub according to claim 1, characterized in that: A window is provided on the logistics line (2) at a position directly opposite to the drill bit (3).

3. The riser removal device for a cast-spun aluminum alloy wheel hub according to claim 2, characterized in that: The drilling unit further comprises a telescopic power member (8), the telescopic power member (8) being arranged on a support frame (1) below the logistics line (2), the telescopic direction of the output end of the telescopic power member (8) facing the logistics line (2), a mounting seat (9) being arranged on the output end of the telescopic power member (8), a rotating power member (10) being arranged on the mounting seat (9), and a drill bit (3) being arranged on the output end of the rotating power member (10).

4. The riser removal device for a cast-spun aluminum alloy wheel hub according to claim 3, characterized in that: The clamping unit further comprises a left clamping bracket (11) and a right clamping bracket (12), the left clamping bracket (11) and the right clamping bracket (12) being respectively arranged on both sides of the conveying direction of the logistics line (2), the left clamping bracket (11) being provided with a left clamping power member (13), the right clamping bracket (12) being provided with a right clamping power member (14), the output ends of the left clamping power member (13) and the right clamping power member (14) being arranged opposite to each other, and the axes of the output ends being the same straight line, the output end of the left clamping power member (13) being provided with a left clamping fixture (4), and the output end of the right clamping power member (14) being provided with a right clamping fixture (5).

5. The riser removal device for a cast-spun aluminum alloy wheel hub according to claim 4, characterized in that: The surfaces of the left clamping fixture (4) and the right clamping fixture (5) that are in contact with the wheel hub are both arranged to be arc surfaces that adapt to the arc of the wheel hub edge.

6. The riser removal device for a cast-spun aluminum alloy wheel hub according to claim 5, characterized in that: The clamping unit further comprises a clamping power member (15), the clamping power member (15) being arranged on the gantry (6), the output end of the clamping power member (15) facing the drilling unit, and a clamping block (7) being arranged at the output end of the clamping power member (15) to drive the clamping block (7) to move in the direction of the drilling unit.

7. The riser removal device for a cast-spun aluminum alloy wheel hub according to claim 6, characterized in that: The axis of the output end of the rotating power member (10) and the axis of the output end of the clamping power member (15) are in the same straight line, and the axes of the output ends of the rotating power member (10), the clamping power member (15), the left clamping power member (13) and the right clamping power member (14) are all located in the same plane.

8. The riser removal device for a cast-spun aluminum alloy wheel hub according to claim 7, characterized in that: The pressing block (7) is provided with a groove (71) at a position corresponding to the riser.

9. The riser removal device for a cast-spun aluminum alloy wheel hub according to claim 8, characterized in that: It also comprises a cooling unit, which comprises a cutting fluid spray head (16) arranged on the support frame (1), the spray port of the cutting fluid spray head (16) facing the drill bit (3) and being used for spraying cutting fluid onto the drill bit (3).