End grinding device for HDPE water supply pipe machining production line
By designing an HDPE water supply pipe grinding device that includes a base, grinding assembly, rotating assembly, piston assembly and clamping assembly, the existing water supply pipe grinding process is solved, and an efficient grinding process of automatic clamping and hydraulic drive is realized.
Patent Information
- Application Number
- CN202421285396.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The grinding process of existing HDPE water supply pipes is cumbersome and time-consuming. The pipes need to be fixed first and then polished. After the grinding is completed, it must be unfixed before it can be taken out. The entire process is inefficient.
A terminal grinding device for the HDPE water supply pipe processing production line is designed, including a base, grinding component, rotating component, piston component and clamping component. The rotating component drives the rotation plate to rotate, and the piston component drives liquid to press into the cylinder, and the clamping component automatically clamps the water pipe, so that it fits into the grinding component for grinding.
It realizes grinding without the need to fix the water pipe separately, improves processing efficiency, and simplifies the operation process through automatic clamping and hydraulic systems. After grinding is completed, the clamping components can be automatically removed to facilitate material discharge.
Smart Images

Figure CN222570210U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of water supply pipe processing technology, specifically an end grinding device for an HDPE water supply pipe processing production line. Background Technology
[0002] HDPE water supply pipes are a replacement for traditional steel pipes and PVC drinking water pipes. They can withstand certain pressures. Currently, before welding after cutting, the ends of water supply pipes generally need to be ground. Existing grinding methods typically involve placing the pipe on a support frame, fixing it in place, and then grinding it with grinding equipment. After grinding, the fixing must be removed before the pipe can be taken out. The whole process is cumbersome and time-consuming. Therefore, it is of great significance to study a new end grinding device for HDPE water supply pipe processing production lines to solve the above problems. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] In order to overcome the above-mentioned defects of the prior art, this utility model provides an end grinding device for HDPE water supply pipe processing production line, which solves the problem that the existing water supply pipe grinding method generally involves placing the pipe on the surface of the support frame, fixing the pipe first, and then grinding it with grinding equipment. After grinding, the fixing needs to be removed before the pipe can be taken out, which is a cumbersome and time-consuming process.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, this utility model provides the following technical solution: an end grinding device for an HDPE water supply pipe processing production line, comprising a base, a grinding assembly and two fixed rods fixedly connected to the top of the base, a fan-shaped wheel fixedly connected to the upper end of the fixed rods, a rotating assembly fixedly connected to the top of the base, a rotating plate fixedly connected to both ends of the rotating assembly, four housings fixedly connected to one side of the rotating plate, two piston assemblies provided in the housings, movable columns fixedly connected to the two piston assemblies, the two movable columns passing through the housings and fixedly connected to ball bearings, the ball bearings cooperating with the fan-shaped wheel, infusion pipes connected to both sides of the housings, a cylinder connected to one end of the infusion pipe, the cylinder fixedly connected to the rotating plate, and a clamping assembly provided in the cylinder.
[0007] As a further embodiment of this utility model: the rotating assembly includes a dual-axis motor, a fixed frame is fixedly connected to the lower part of the dual-axis motor, the fixed frame is fixedly connected between two fixed plates, and two output shafts of the dual-axis motor are fixedly connected to rotating shafts, one end of the rotating shafts being fixedly connected to the rotating plate.
[0008] As a further embodiment of this utility model: the rotating shaft is rotatably connected to the bearing, the bearing is fixedly connected to the fixing plate, and the fixing plate is fixedly connected to the base.
[0009] As a further embodiment of this utility model: the grinding assembly includes a fixed column, a first motor is fixedly connected to the top of the fixed column, and a grinding wheel is fixedly connected to the output shaft of the first motor.
[0010] As a further embodiment of this utility model: the piston assembly includes a first piston, the housing is divided into two inner cavities, the two first pistons are respectively disposed in the two inner cavities, the first piston is fixedly connected to the movable column, and a spring is fixedly connected between the first piston and the side wall of the housing.
[0011] As a further embodiment of this utility model: the piston assembly includes a first piston, the housing is divided into two inner cavities, the two first pistons are respectively disposed in the two inner cavities, the first piston is fixedly connected to the movable column, and a spring is fixedly connected between the first piston and the side wall of the housing.
[0012] (III) Beneficial Effects
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. The end grinding device of this HDPE water supply pipe processing production line is equipped with a rotating component, a sector wheel, ball bearings, a piston assembly, and a clamping assembly. By placing the water pipe between two clamping plates, the rotating component drives the rotating plate to rotate, causing the water pipe to move. The ball bearings are squeezed by the arc surface of the sector wheel, which in turn drives the piston assembly to move. The piston assembly forces the liquid inside the shell into the cylinder, and the two clamping assemblies automatically clamp and fix the water pipe, and make the end of the water pipe fit against the grinding assembly. At this time, the end of the water pipe can be ground by the grinding assembly. Therefore, this method does not require separate fixing of the water pipe, thus improving the processing efficiency.
[0015] 2. The end grinding device of this HDPE water supply pipe processing production line, by setting up a piston assembly and a fan-shaped wheel, after the water pipe is ground, the rotating plate continues to drive the water pipe to rotate, so that the ball moves away from the arc surface of the fan-shaped wheel. At this time, the elastic force of the spring can drive the first piston to reset, so that the liquid is reintroduced into the shell. At this time, the clamping assembly can remove the water pipe, thus facilitating the discharge of the water pipe.
[0016] 3. The end grinding device of this HDPE water supply pipe processing production line is equipped with a rotating component and a rotating plate. The rotating shaft is driven to rotate by a dual-axis motor. The rotating shaft drives the rotating plate to rotate, so that the rotating plate can change the direction of the water pipe through the clamping component, so that the end of the water pipe is in contact with the grinding wheel, which facilitates subsequent grinding operations. At the same time, the positions of multiple clamping components can be switched, so that the water pipe can continue to be placed during the grinding process, which is conducive to continuous processing operations. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a three-dimensional structural diagram of the rotating component of this utility model;
[0019] Figure 3 This is a three-dimensional structural diagram of the rotating plate of this utility model;
[0020] Figure 4 This is a three-dimensional cross-sectional structural diagram of the shell of this utility model;
[0021] In the diagram: 1. Base; 2. Rotating assembly; 21. Dual-axis motor; 22. Rotating shaft; 23. Fixing plate; 24. Fixing frame; 25. Bearing; 3. Grinding assembly; 31. Fixing column; 32. Grinding wheel; 33. First motor; 4. Rotating plate; 5. Fixing rod; 6. Clamping assembly; 61. Second piston; 62. Connecting rod; 63. Clamping plate; 7. Housing; 8. Sector wheel; 9. Piston assembly; 91. Spring; 92. First piston; 10. Movable column; 11. Ball bearing; 12. Infusion tube; 13. Cylinder. Detailed Implementation
[0022] The technical solution of this patent will be further described in detail below with reference to specific embodiments.
[0023] like Figure 1-4As shown, this utility model provides a technical solution: an end grinding device for an HDPE water supply pipe processing production line, including a base 1. A grinding component 3 and two fixing rods 5 are fixedly connected to the top of the base 1. The grinding component 3 includes a fixing column 31, and a first motor 33 is fixedly connected to the top of the fixing column 31. A grinding wheel 32 is fixedly connected to the output shaft of the first motor 33. The grinding wheel 32 is driven to rotate by the first motor 33, so that the grinding wheel 32 can perform grinding operations on the end of the water pipe. A fan-shaped wheel 8 is fixedly connected to the upper end of the fixing rods 5. A rotating component 2 is fixedly connected to the top of the base 1. The rotating component 2 includes a dual-axis motor 21. A fixing frame 24 is fixedly connected to the lower part of the dual-axis motor 21. The fixing frame 24 can fix the dual-axis motor 21, thereby ensuring... To ensure the stability of the dual-axis motor 21, a mounting bracket 24 is fixedly connected between two mounting plates 23. Both output shafts of the dual-axis motor 21 are fixedly connected to rotating shafts 22. One end of each rotating shaft 22 is fixedly connected to a rotating plate 4. The dual-axis motor 21 drives the rotating shaft 22 to rotate, which in turn drives the rotating plate 4 to rotate. This allows the rotating plate 4 to change the direction of the water pipe via the clamping assembly 6, ensuring the end of the water pipe fits against the grinding wheel 32 for subsequent grinding operations. Furthermore, the positions of the multiple clamping assemblies 6 can be switched, allowing the water pipe to continue being placed during grinding, thus facilitating continuous processing. The rotating shaft 22 is rotatably connected to a bearing 25, which ensures the smooth operation of the rotating shaft 22 and reduces rotational resistance. The bearing 25 is fixedly connected to the mounting plate 23. The fixed plate 23 is fixedly connected to the base 1. Rotating plates 4 are fixedly connected to both ends of the rotating assembly 2. Four housings 7 are fixedly connected to one side of the rotating plate 4. Two piston assemblies 9 are provided in each housing 7. Each piston assembly 9 includes a first piston 92. The housing 7 is divided into two inner cavities, each storing liquid separately to ensure uniform liquid flow into the corresponding cylinder 13. The two first pistons 92 are respectively located in the two inner cavities. The first pistons 92 are fixedly connected to the movable column 10. A spring 91 is fixedly connected between the first piston 92 and the side wall of the housing 7. After the water pipe is polished, the rotating plate 4 continues to rotate the water pipe, causing the ball bearing 11 to move away from the arc surface of the fan-shaped wheel 8. At this time, the elastic force of the spring 91 can drive the first piston 92 to reset, allowing the liquid to be reintroduced into the housing 7. The water pipe can be removed by clamping component 6, facilitating water discharge. Movable columns 10 are fixedly connected to both piston assemblies 9. These columns 10 extend from the housing 7 and are fixedly connected to ball bearings 11. The ball bearings 11 reduce friction with the sector wheel 8, improving smoothness. Furthermore, the arc surface of the sector wheel 8 can compress the ball bearings 11, thus pushing the first piston 92 through the movable columns 10. The ball bearings 11 cooperate with the sector wheel 8. Both sides of the housing 7 are connected to infusion pipes 12, which facilitate liquid transport. One end of each infusion pipe 12 is connected to a cylinder 13, which is fixedly connected to the rotating plate 4. A clamping component 6 is installed in the cylinder 13, including a second piston 61 located within the cylinder 13.A connecting rod 62 is fixedly connected to one side of the second piston 61. One end of the connecting rod 62 extends out of the cylinder 13 and is fixedly connected to the clamping plate 63. The clamping plate 63 is provided with a rubber layer, which, through deformation, improves the clamping reliability of the water pipe and prevents damage to the surface of the water pipe.
[0024] The working principle of this utility model is as follows: By placing the water pipe between two clamping plates 63, and then controlling the dual-axis motor 21 to drive the rotating shaft 22 to rotate the rotating plate 4, the rotating plate 4 drives the clamping plate 63 to move, and the ball bearing 11 moves along the arc surface of the fan-shaped wheel 8, so that the arc surface of the fan-shaped wheel 8 squeezes the roller, drives the movable column 10 and the first piston 92 to move, so that the first piston 92 squeezes the spring 91 to move, so that the piston forces the liquid inside the shell 7 into the cylinder 13, so that the second piston 61 drives the clamping plate 63 to move through the connecting rod 62, so that the clamping plate 63 clamps the water pipe, and the water pipe is in contact with the grinding wheel 32. At this time, the first motor 33 can be controlled to drive the grinding wheel 32 to rotate and grind the end of the water pipe. After grinding, the rotating plate 4 continues to drive the water pipe to rotate. When the ball bearing 11 moves away from the arc surface of the fan-shaped wheel 8, the spring 91 drives the first piston 92 to reset, so that the liquid is introduced into the shell 7, and the second piston 61 drives the clamping plate 63 away from the water pipe through the connecting rod 62, so that the water pipe can fall smoothly for discharge.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] The preferred embodiments of this patent have been described in detail above. However, this patent is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this patent.
Claims
1. An end grinding device for a HDPE water supply pipe processing production line, comprising a base (1), characterized in that: A grinding assembly (3) and two fixed rods (5) are fixedly connected to the top of the base (1); a fan-shaped wheel (8) is fixedly connected to the upper end of the fixed rod (5); a rotating assembly (2) is fixedly connected to the top of the base (1); both ends of the rotating assembly (2) are fixedly connected to a rotating plate (4); one side of the rotating plate (4) is fixedly connected to four shells (7); two piston assemblies (9) are provided in the shell (7); both piston assemblies (9) are fixedly connected to movable columns (10); the two movable columns (10) extend out of the shell (7) and are fixedly connected to a ball (11); the ball (11) cooperates with the fan-shaped wheel (8); both sides of the shell (7) are connected to an infusion tube (12); one end of the infusion tube (12) is connected to a cylinder (13); the cylinder (13) is fixedly connected to the rotating plate (4); a clamping assembly (6) is provided in the cylinder (13).
2. The end grinding device of the HDPE water supply pipe processing production line according to claim 1 is characterized in that: The rotating assembly (2) comprises a dual-axis motor (21), a fixing frame (24) is fixedly connected below the dual-axis motor (21), the fixing frame (24) is fixedly connected between two fixing plates (23), both output shafts of the dual-axis motor (21) are fixedly connected to a rotating shaft (22), and one end of the rotating shaft (22) is fixedly connected to a rotating plate (4).
3. The end grinding device of the HDPE water supply pipe processing production line according to claim 2 is characterized by: The rotating shaft (22) is rotatably connected in a bearing (25), the bearing (25) is fixedly connected to a fixing plate (23), and the fixing plate (23) is fixedly connected to a base (1).
4. The end grinding device of the HDPE water supply pipe processing production line according to claim 1 is characterized in that: The grinding assembly (3) comprises a fixed column (31), the top end of the fixed column (31) is fixedly connected to a first motor (33), and the output shaft of the first motor (33) is fixedly connected to a grinding wheel (32).
5. The end grinding device of the HDPE water supply pipe processing production line according to claim 1 is characterized by: The piston assembly (9) comprises a first piston (92); the housing (7) is divided into two inner chambers; two first pistons (92) are respectively arranged in the two inner chambers; the first piston (92) is fixedly connected to the movable column (10); and a spring (91) is fixedly connected between the first piston (92) and the side wall of the housing (7).
6. The end grinding device of a HDPE water supply pipe processing production line according to claim 1 is characterized in that: The clamping assembly (6) comprises a second piston (61), the second piston (61) is arranged in the cylinder (13), one side of the second piston (61) is fixedly connected to a connecting rod (62), one end of the connecting rod (62) passes through the cylinder (13) and is fixedly connected to the clamping plate (63).