Metal-based plane material paving structure

Abstract

The embodiment of the utility model provides a surface material paving structure for a metal base layer, which is paved on the metal base layer, and comprises a surface treating agent layer, which comprises a first binder layer and a particle layer, the first binder layer is paved on the metal base layer, and the particle layer is formed by uniformly scattering particles on the surface of the first binder layer; and the leveling layer is paved on the granular layer. When the leveling layer is laid, firstly, the surface treating agent layer with high binding power to metal is laid on the metal base layer, an interface with a rough and porous surface is formed on the surface of the metal base layer, and an ideal construction base plane is constructed for laying of the leveling layer, so that the adhesion strength of the leveling layer and the metal base plane is improved; the use amount of epoxy resin mortar is reduced, the cost is reduced, environmental protection is facilitated, and meanwhile, the situation that the leveling layer falls off due to insufficient adhesion force with a metal base surface in the later period is effectively avoided.

Description

Technical Field

[0001] The present disclosure relates to the field of surface material paving, and in particular to a metal-based surface material paving structure. Background Art

[0002] With the gradual improvement of living standards, people hope to lay decorative surface materials on some metal surfaces, such as cabins, container houses, RVs, etc. However, since the metal surface is relatively smooth, cement-based polymer adhesives or polymer cement mortars are used for laying tiles and stones on the surface. Since these adhesive leveling materials have poor adhesion to the metal surface, they are prone to hollowing and falling off after long-term use; epoxy resin mortar has a high bonding ability to metal surfaces and tiles and stones. Using epoxy resin mortar can effectively improve the paving quality, but the large-scale use of epoxy resin mortar as a leveling material and adhesive leads to high costs and high environmental pressure. Summary of the invention

[0003] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a metal-based surface material paving structure to solve the problems in the related art.

[0004] The first aspect of the present disclosure provides a metal-based surface material paving structure for paving on a metal base layer, comprising: a surface treatment agent layer, including a first adhesive layer and a particle layer, the first adhesive layer is laid on the metal base layer, and the particle layer is formed by evenly spreading particles on the surface of the first adhesive layer; a leveling layer is laid on the particle layer.

[0005] In an embodiment of the first aspect, the first adhesive layer is embodied as epoxy resin.

[0006] In an embodiment of the first aspect, the metal-based surface material paving structure further includes a second adhesive layer and a surface material, the second adhesive layer is laid on the leveling layer, and the surface material is laid on the second adhesive layer.

[0007] In an embodiment of the first aspect, the metal-based surface material paving structure further includes a putty layer and a finishing layer; the putty layer is laid on the leveling layer; and the finishing layer is laid on the putty layer.

[0008] In an embodiment of the first aspect, there are a plurality of the surface materials, and a reserved gap is formed between every two adjacent surface materials when paved, and a caulking agent is filled in the reserved gap.

[0009] In an embodiment of the first aspect, the surface treatment agent layer has a thickness of 2-3 mm.

[0010] In an embodiment of the first aspect, the leveling layer is implemented as a polymer anti-cracking mortar.

[0011] In an embodiment of the first aspect, the thickness of the leveling layer is 8-15 mm.

[0012] In an embodiment of the first aspect, the particles are embodied as quartz sand or calcium sand.

[0013] In an embodiment of the first aspect, the surface material is embodied as a tile or a stone.

[0014] As described above, the disclosed embodiment provides a metal-based surface material paving structure for laying on a metal base, including: a surface treatment agent layer, including a first adhesive layer and a particle layer, the first adhesive layer is laid on the metal base, and the particle layer is formed by particles evenly sprinkled on the surface of the first adhesive layer; a leveling layer is laid on the particle layer. When laying the leveling layer, the surface treatment agent layer having a high adhesion to the metal is first laid on the metal base, and a rough and porous interface is formed on the surface of the metal base, so as to construct an ideal construction base for laying the leveling layer, so as to improve the adhesion between the leveling layer and the metal base, reduce the amount of epoxy resin mortar, reduce costs and be beneficial to the environment, and effectively avoid the leveling layer from falling off due to insufficient adhesion to the metal base in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 , which is a schematic diagram of the metal base surface material paving structure in an embodiment of the present disclosure;

[0016] Figure 2 Shown in FIG. 1 is a schematic diagram of a paving structure applicable to an embodiment of the present disclosure. DETAILED DESCRIPTION

[0017] The following is an explanation of the embodiments of the present disclosure by specific examples, and those skilled in the art can easily understand other advantages and effects of the present disclosure from the information disclosed by the present disclosure. The present disclosure can also be implemented or applied through other different specific embodiments, and the details in the present disclosure can also be modified or changed in various ways according to different viewpoints and application modules without departing from the spirit of the present disclosure. It should be noted that the embodiments in the present disclosure and the features in the embodiments can be combined with each other without conflict.

[0018] The following is a detailed description of the embodiments of the present disclosure with reference to the accompanying drawings so that those skilled in the art can easily implement the present disclosure. The present disclosure can be embodied in many different forms and is not limited to the embodiments described herein.

[0019] In the representations of the present disclosure, the reference terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" and the like mean that the specific features, structures, materials or characteristics represented in conjunction with the embodiment or example are included in at least one embodiment or example of the present disclosure. Moreover, the specific features, structures, materials or characteristics represented may be combined in any one or a group of embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples represented in the present disclosure and the features of different embodiments or examples, unless they are mutually contradictory.

[0020] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the representation of the present disclosure, "a group" means two or more, unless otherwise clearly and specifically defined.

[0021] In order to clearly describe the present disclosure, components not related to the description are omitted, and the same reference numerals are given to the same or similar components throughout the specification.

[0022] Throughout the specification, when a device is said to be "connected" to another device, this includes not only the case of "direct connection" but also the case of "indirect connection" by placing other elements therebetween. In addition, when a device is said to "include" a certain component, unless otherwise stated, it does not exclude other components, but means that other components may be included.

[0023] Although the terms first, second, etc. are used to represent various elements in this article in some examples, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. For example, the first interface and the second interface, etc. are represented. Moreover, as used in this article, the singular forms "one", "one" and "the" are intended to also include plural forms, unless there is an opposite indication in the context. It should be further understood that the terms "comprising" and "including" indicate that there are the described features, steps, operations, elements, modules, projects, kinds, and / or groups, but do not exclude the existence, occurrence or addition of one or a group of other features, steps, operations, elements, modules, projects, kinds, and / or groups. The terms "or" and "and / or" used herein are interpreted as inclusive, or mean any one or any combination. Therefore, "A, B or C" or "A, B and / or C" means "any of the following: A; B; C; A and B; A and C; B and C; A, B and C". Only when the combination of elements, functions, steps or operations is inherently mutually exclusive in some way, will there be an exception to this definition.

[0024] The technical terms used herein are only used to refer to specific embodiments and are not intended to limit the present disclosure. The singular form used herein also includes the plural form unless the sentence clearly indicates the contrary meaning. The meaning of "including" used in the specification is to specify specific characteristics, regions, integers, steps, operations, elements and / or components, and does not exclude the existence or addition of other characteristics, regions, integers, steps, operations, elements and / or components.

[0025] Although not defined differently, all terms, including technical and scientific terms used herein, have the same meaning as those generally understood by those skilled in the art to which the present disclosure belongs. Terms defined in commonly used dictionaries are additionally interpreted as having meanings consistent with relevant technical literature and the message of the present disclosure, and shall not be overly interpreted as ideal or very formal meanings unless defined.

[0026] When the metal surface is used as the base for paving the surface material, due to its relatively smooth surface, in the existing metal-based surface material paving structure, when the leveling layer is directly laid on the metal surface, the metal surface cannot provide much adhesion for the leveling layer. In order to improve the adhesion, the constructors lay a large amount of epoxy resin mortar as the leveling layer, which greatly increases the amount of epoxy resin used and the laying cost. Secondly, as time goes by, the surface material laid on the leveling layer is easy to fall off with the leveling layer.

[0027] Based on the above technical problems, the embodiment of the present disclosure provides a metal-based surface material paving structure. In the present disclosure, when laying the leveling layer, a surface treatment agent layer with high adhesion to the metal is first laid on the metal surface, forming a rough and porous interface on the metal surface, which is an ideal construction base for the leveling layer. This reduces the amount of epoxy resin used, and at the same time improves the adhesion between the leveling layer and the metal surface, avoiding the leveling layer and the decorative surface material from falling off later due to insufficient adhesion.

[0028] Figure 1 The metal base material paving structure in the embodiment of the present disclosure is described in the following. Figure 1 In the example, the metal-based surface material paving structure includes a surface treatment agent layer 20 and a leveling layer 30 .

[0029] The surface treatment agent layer 20 is laid on the metal base layer 10 ; and the leveling layer 30 is laid on the surface treatment agent layer 20 .

[0030] The surface treatment agent layer 20 includes a first adhesive layer 21 and a particle layer 22. The first adhesive layer 21 is laid on the metal base layer 10, and the particle layer 22 is formed by evenly spreading particles on the surface of the first adhesive layer 21, and the leveling layer 30 is laid on the particle layer 22. Exemplarily, the density of the particles of the particle layer 22 evenly spread on the surface of the first adhesive layer 21 is adjusted according to actual needs. Exemplarily, the first adhesive layer 21 is implemented as epoxy resin. It can be understood by those skilled in the art that the epoxy resin has excellent bonding properties, so after laying the epoxy resin on the metal base layer 10, the particle layer 22 is evenly spread on the surface of the first adhesive layer 21 before the first adhesive layer 21 is cured, and the particle layer 22 is bonded to the first adhesive layer 21 on the surface of the metal base layer 10. A rough and porous interface is formed on the metal base layer 10 to construct an ideal construction base surface for the leveling layer 30, so as to improve the adhesion between the leveling layer 30 and the metal base surface, reduce the amount of epoxy resin mortar, reduce costs and be environmentally friendly, and avoid the leveling layer 30 from falling off due to insufficient adhesion to the metal base surface in the later stage. Exemplarily, the thickness of the surface treatment agent layer 20 is 2-3mm. Exemplarily, the granular layer 22 is implemented as at least one of calcium sand or quartz sand. In another embodiment, the first adhesive layer 21 can also be implemented as a polyurethane adhesive.

[0031] Exemplarily, the leveling layer 30 is implemented as a polymer anti-cracking mortar. It can be understood by those skilled in the art that the polymer anti-cracking mortar is a high water retention, high bonding anti-cracking mortar, which provides a solid foundation for the subsequent bonding of the surface material. Further exemplary, the thickness of the leveling layer 30 is 8-15mm. The setting of the leveling layer 30 constructs a construction base with a smooth surface to prevent the surface material to be laid later from falling off. To reduce the thickness of the second adhesive layer 40 when the surface material is laid.

[0032] In another embodiment, the leveling layer 30 includes a first leveling layer, a mesh cloth and a second leveling layer 30. The first leveling layer is laid on the granular layer 22, the mesh cloth is laid on the first leveling layer, and the second leveling layer 30 is laid on the first leveling layer to cover the mesh cloth. Exemplarily, there are multiple mesh cloths, and each adjacent two mesh cloths overlap by at least 10% when laid on the first plaster layer to improve the effect of the mesh cloth. Exemplarily, the mesh cloth is implemented as an acid-alkali resistant mesh cloth. Since the polymer anti-cracking mortar is alkaline, the acid-alkali resistant mesh cloth can avoid damage due to long-term erosion by the polymer anti-cracking mortar, and also improve the strength and crack resistance between the first plaster and the second plaster layer, disperse the shrinkage stress and temperature stress of the surface layer, avoid stress concentration, and resist the cracking of the surface layer caused by natural temperature, humidity changes and accidental impacts. Exemplarily, the mesh number of the mesh cloth is 50-70 meshes. Of course, it can be understood that the mesh number of the mesh cloth can be adaptively adjusted according to actual needs, and is not limited to this. Secondly, the first plaster layer and the second plaster layer can be constructed in thin layers to reduce the overall thickness of the metal base surface material paving structure, so as to increase the usable size indoors and thus improve the utilization rate of indoor space.

[0033] Figure 2 The schematic diagram of the paving structure applicable to the embodiment of the present disclosure is shown in FIG. Figure 2 In the example, the metal-based surface material paving structure further includes a second adhesive layer 40 and a surface material 50, the second adhesive layer 40 is laid on the leveling layer 30, and the surface material is laid on the second adhesive layer 40. Exemplarily, the thickness of the second adhesive layer 40 is 3-8 mm.

[0034] There are a plurality of surface materials 50, and a reserved gap is formed between every two adjacent surface materials 50 when paving, and the reserved gap is filled with a caulking agent 60. Exemplarily, the size of the reserved gap is 2-3 mm. Preferably, the size of the reserved gap is 2.5 mm. Exemplarily, the surface material 50 is implemented as a ceramic tile or a stone. The reserved gap provides a reserved space for the surface material 50 when it expands and contracts due to heat, so as to avoid the adjacent surface materials 50 from being squeezed due to thermal expansion, resulting in problems such as cracking and falling off of the surface material 50; secondly, it can reduce the error when the surface material is paved and avoid uneven tile joints; it can also provide convenience for the later processing of the reserved gap.

[0035] The caulking agent 60 can prevent water molecules from penetrating into the reserved seam, avoid mold and bacteria growth in the reserved seam, and is beneficial to the health of the space. It can also repair cracks or damage on the surface of the surface material 50, and has good adhesion and small shrinkage, so as to maintain the integrity and aesthetics of the surface material 50. Secondly, the caulking agent 60 not only has a beautiful appearance, but also solves the problem that the reserved seam is difficult to clean, and improves the aesthetics of the room. Exemplarily, the caulking agent 60 is implemented as an epoxy colored sand caulking agent. The epoxy colored sand caulking agent has the characteristics of mildew resistance, alkali resistance, waterproof, leakage resistance, high strength, wear resistance, stain resistance, acid and alkali resistance, corrosion resistance, and strong adhesion.

[0036] In another embodiment, the metal-based surface material paving structure further includes a putty layer and a finishing layer. The putty layer is laid on the leveling layer. The finishing layer is laid on the putty layer. Exemplarily, the putty layer is implemented as putty. It can be understood by those skilled in the art that putty is the basis for the entire wall decoration and is used for wall repair and leveling, and its main function is firm, flat and smooth. In this case, the wall is the leveling layer. Exemplarily, the finishing layer is implemented as latex paint. It can be understood by those skilled in the art that latex paint has excellent waterproof function, which can prevent water from penetrating the wall and damaging the cement, thereby protecting the wall, and can effectively prevent mold caused by water intrusion. Secondly, latex paint can be used to fill and increase the thickness of the material, which can be used to protect the wall and can also be used for decoration. In some embodiments, the finishing layer can also be implemented as wallpaper, diatom mud or wood board, which is not limited to the above embodiments. The specific paving structure is adaptively adjusted according to the material of the finishing layer. For example, when the finishing layer is implemented as wallpaper or wood board, an adhesive needs to be applied between the putty layer and the wallpaper so as to firmly adhere the wallpaper to the putty layer.

[0037] It is understandable that the paving structure on the leveling layer is not limited to the above embodiment, and the specific paving structure is adaptively adjusted according to the material of the finishing layer.

[0038] In summary, the disclosed embodiments provide a metal-based surface material paving structure for laying on a metal base, including: a surface treatment agent layer, including a first adhesive layer and a particle layer, the first adhesive layer is laid on the metal base, and the particle layer is formed by particles evenly sprinkled on the surface of the first adhesive layer; a leveling layer is laid on the particle layer. When laying the leveling layer, the surface treatment agent layer having a high adhesion to the metal is first laid on the metal base, and a rough and porous interface is formed on the surface of the metal base, so as to construct an ideal construction base for laying the leveling layer, so as to improve the adhesion between the leveling layer and the metal base, reduce the amount of epoxy resin mortar, reduce costs and be environmentally friendly, and effectively avoid the leveling layer from falling off due to insufficient adhesion to the metal base in the later stage.

[0039] The above embodiments are merely illustrative of the principles and effects of the present disclosure, and are not intended to limit the present disclosure. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present disclosure. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present disclosure shall still be covered by the protection scope of the present disclosure.

Claims

1. A metal base surface material paving structure, characterized in that: For laying on metal substrates, including: The surface treatment agent layer comprises a first adhesive layer and a particle layer, wherein the first adhesive layer is laid on the metal base layer, and the particle layer is formed by evenly spreading particles on the surface of the first adhesive layer; The leveling layer is laid on the granular layer.

2. The metal base surface material paving structure according to claim 1, characterized in that: The first adhesive layer is implemented as epoxy resin.

3. The metal-based surface material paving structure according to claim 1, characterized in that: The metal-based surface material paving structure further comprises a second adhesive layer and a surface material, wherein the second adhesive layer is paved on the leveling layer, and the surface material is paved on the second adhesive layer.

4. The metal-based surface material paving structure according to claim 1, characterized in that: The metal-based surface material paving structure further comprises a putty layer and a finishing layer; the putty layer is laid on the leveling layer; and the finishing layer is laid on the putty layer.

5. The metal base surface material paving structure according to claim 3, characterized in that: There are a plurality of surface materials, and a reserved gap is formed between every two adjacent surface materials when paving, and a caulking agent is filled in the reserved gap.

6. The metal-based surface material paving structure according to claim 1, characterized in that: The thickness of the surface treatment agent layer is 2-3 mm.

7. The metal-based surface material paving structure according to claim 1, characterized in that: The levelling layer is implemented as a polymer anti-cracking mortar.

8. The metal-based surface material paving structure according to claim 1, characterized in that: The thickness of the leveling layer is 8-15 mm.

9. The metal-based surface material paving structure according to claim 1, characterized in that: The particles are embodied as quartz sand or calcium sand.

10. The metal-based surface material paving structure according to claim 3, characterized in that: The surface material is implemented as a tile or a stone.

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