Skin frame storage device
By designing a storage device including a skin frame library and a transfer truck, the problem of inconvenient storage of the skin frame in the prior art is solved, and rapid and safe transfer of the skin frame is achieved, and work efficiency and safety are improved.
Patent Information
- Application Number
- CN202420551091.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-20
AI Technical Summary
The lack of effective skin frame storage devices in the prior art leads to a large amount of manpower when replacing or repairing the skin frame and is prone to mechanical damage.
A storage device including a skin frame library and a transfer truck was designed. The skin frame library has a multi-layer storage rack and a limiting mechanism. The transfer truck also has storage space and connecting parts, which can be disassembled and connected with the skin frame library to achieve fast and safe transfer of the skin frame.
Through this device, the storage and transfer efficiency of the epidermis frame can be significantly improved, manpower investment can be reduced, mechanical injury risk can be reduced, and work safety can be improved.
Smart Images
Figure CN222573229U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts storage devices, and more specifically, to a skin frame storage device. Background Art
[0002] The production of automotive interior parts such as dashboards mostly adopts the molding method of covering a layer of skin on the frame. During the production process, the skin usually needs to be fixed on the skin frame by clamping needles. The skin frame flows in the equipment to achieve heating and mold production of the skin. Therefore, in this production process, the skin frame is the core component of the production process.
[0003] When the skins of different sizes are required or the skin frame needs to be inspected and maintained, the skin frame needs to be replaced or removed. The previous equipment structure has no device for storing the skin frame, nor a skin frame trolley. When the skin frame needs to be replaced or repaired, it needs to be manually lifted to the corresponding position. Since the skin frame weighs about 200KG, it takes about 8 people to lift and move the skin frame to the corresponding position. In the production process, the skin frame often needs to be replaced or removed. The process of moving the skin frame not only wastes a lot of manpower and material resources, but also easily causes mechanical damage due to the large number of clamping pins on the skin frame. Utility Model Content
[0004] In order to overcome the defects in the prior art, the utility model provides a skin frame storage device, which is convenient for transferring skins and improves work efficiency.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A skin frame storage device comprises a skin frame warehouse and a transfer vehicle; the skin frame warehouse comprises a first storage rack, a first limiting mechanism and a second limiting mechanism; the first storage rack is provided with multiple layers of first storage space for storing skins from bottom to top, and along the horizontal direction of the first storage space, one end is the loading end and the other end is the unloading end; the first limiting mechanism is installed at the loading end of each layer of the first storage space, and the second limiting mechanism is installed at the unloading end of each layer of the first storage space; the transfer vehicle comprises a trolley and a second storage rack installed on the trolley; the second storage rack is provided with at least two layers of second storage space for storing skins from bottom to top; the transfer vehicle is provided with a first connecting member, and the skin frame warehouse is provided with a second connecting member, the first connecting member and the second connecting member are detachably connected, and when the skin frame is connected to the transfer vehicle, the second storage space is connected to the first storage space.
[0007] According to the above technical means, the utility model provides a skin frame storage device, in which the skins are stored in the skin frame warehouse, and a piece of skin is stored in each layer of the first storage space, and the skin is limited from slipping by the first limiting mechanism and the second limiting mechanism; the loading end of the skin frame warehouse is used to dock with the press, and the skins processed by the press are temporarily stored in the skin frame warehouse; the unloading end of the skin frame warehouse is used to dock with the transfer vehicle, and when the skins in the skin frame warehouse need to be transferred to other places, the transfer vehicle is moved to the unloading end, and the transfer vehicle and the skin frame warehouse are connected by the first connecting member and the second connecting member, on the one hand, the first storage space can be aligned with the second storage space, and on the other hand, relative displacement between the transfer vehicle and the skin frame warehouse can be avoided when the skins are transferred; when the skins are stored from the press to the skin frame warehouse, the first limiting mechanism is opened, the second limiting mechanism is locked, and the first limiting mechanism is locked again after the storage is completed; when unloading, the second limiting mechanism is opened so that the skin can be moved to the second storage space of the transfer vehicle. The first storage space and the second storage space are located at the same level, so that the skin can be quickly moved to the transfer vehicle without causing damage to the skin. During transportation, the skin can be moved to the transfer vehicle by simply pushing the skin, which is simple and fast.
[0008] In one embodiment, a first track is provided in each layer of the first storage space, and a second track is provided in each layer of the second storage space. Providing the first track and the second track can facilitate the transfer of the edge skin and reduce the damage to the skin to a greater extent during the movement.
[0009] In one embodiment, the first limiting mechanism includes a pneumatic limiting mechanism, which includes a cylinder, a connecting sleeve, and a pin; the connecting sleeve and the cylinder are both installed on the first storage rack, the pin is inserted into the connecting sleeve, and one end of the pin is connected to the piston end of the cylinder. When the pneumatic limiting mechanism is activated, the cylinder drives the pin to move, and the pin blocks the skin, so that the skin cannot move.
[0010] In one embodiment, a first insertion hole corresponding to the position of the pin is provided on the first track, and the pin can be inserted into the first insertion hole. When the pneumatic limiting mechanism is activated, the pin is inserted into the first insertion hole, thereby achieving the effect of limiting the movement of the skin.
[0011] In one embodiment, the second storage space is provided with two layers; the first storage space is provided with at least four layers; and the two layers of the first storage space at the bottom end of the first storage rack are respectively connected to the two layers of the second storage space.
[0012] In one embodiment, the second limiting mechanism includes a limiting plate and a manual limiting mechanism; the manual limiting mechanism is installed at the unloading end of the two first storage spaces at the bottom of the first storage rack, and the limiting plate is installed at the unloading end of the remaining first storage spaces. The two first storage spaces at the bottom of the epidermis frame warehouse are used to connect with the two second storage spaces respectively; the transfer vehicle is only set up with two layers to avoid the transfer vehicle being too high and affecting its movement; when the epidermis on the upper layer of the first storage space needs to be transferred to the transfer vehicle, the upper layer of the epidermis can be transferred to the lower layer through the device on the press side, so that it can be smoothly transferred to the transfer vehicle.
[0013] In one embodiment, the manual limit mechanism includes a rotating shaft, a handle, a limit block, a sleeve, a limit plunger, and a plunger connecting block; the sleeve and the plunger connecting block are both installed on the first storage rack, the rotating shaft is inserted into the sleeve and is rotatably connected to the sleeve, the limit block is connected to one end of the rotating shaft, and the handle is connected to the other end of the rotating shaft; a second socket is provided on the plunger connecting block, the limit plunger can be movably installed in the second socket, at least two third sockets are provided at intervals along the circumferential direction of the rotating shaft, and the limit plunger can be inserted into the third socket by rotating the limit plunger. When the manual limit mechanism needs to be opened, hold the handle and rotate the rotating shaft so that the limit block is removed and no longer blocks the epidermis. At this time, the second socket is aligned with the third socket, and then the limit plunger is inserted into the third socket to achieve the limit position of the limit block. When the epidermis needs to be limited, the limit plunger is pulled out from the third socket, and the rotating shaft is rotated so that the limit block blocks the epidermis. At this time, the second socket is aligned with another third socket, and the limit plunger is inserted into the third socket to achieve the positioning of the limit block.
[0014] In one embodiment, each layer of the second storage space is also provided with a limit plate and a manual limit mechanism, wherein the limit plate is provided at one end of the second storage space, and the manual limit mechanism is provided at the other end of the second storage space.
[0015] In one embodiment, the limit plate is installed at the end of the first track; and the limit stop block is located at the end of the first track.
[0016] In one embodiment, it further comprises a position sensor, which is installed in each layer of the first storage space, and can sense whether the skin is stored in the first storage space through the position sensor.
[0017] In one embodiment, rollers are installed on both the first track and the second track, and the rollers are slidably connected to the first track and the second track.
[0018] Compared with the prior art, the beneficial effects are: the skin frame storage device provided by the utility model is convenient for storing and transferring the skins, will not cause damage to the skins, and also improves work efficiency and reduces work intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the overall structure of the utility model from the first viewing angle.
[0020] Figure 2 It is a structural schematic diagram of the second viewing angle of the overall structure of the utility model.
[0021] Figure 3 It is a first-view structural diagram of the skin frame library of the utility model.
[0022] Figure 4 It is a second viewing angle structural schematic diagram of the skin frame library of the utility model.
[0023] Figure 5 It is a structural schematic diagram of the utility model transfer vehicle.
[0024] Figure 6 yes Figure 3 The partially enlarged schematic diagram of A in the middle is a schematic diagram of the installation of the pneumatic limit mechanism of the utility model.
[0025] Figure 7 It is a schematic diagram of the installation of the manual limiting mechanism of the utility model.
[0026] Figure numerals: 1. epidermis frame warehouse; 11. first storage rack; 12. pneumatic limit mechanism; 121. cylinder; 122. connecting sleeve; 123. pin shaft; 13. limit plate; 14. manual limit mechanism; 141. rotating shaft; 142. handle; 143. limit block; 144. bushing; 145. limit plunger; 146. plunger connecting block; 147. third socket; 15. first storage space; 16. in-position sensor; 17. first track; 18. first socket; 2. transfer vehicle; 21. trolley; 22. second storage rack; 23. second track. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The utility model is described in one of the embodiments in combination with the specific implementation methods. Among them, the drawings are only used for exemplary descriptions, and only schematic diagrams are shown, not physical drawings, and cannot be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0028] In the description of the present utility model, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only used for exemplary explanations and cannot be understood as a limitation of this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances. In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text is to include three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or schemes that satisfy both A and B.
[0029] Embodiment 1:
[0030] like Figures 1 to 7As shown, a skin frame storage device includes a skin frame warehouse 1 and a transfer vehicle 2; the skin frame warehouse 1 includes a first storage rack 11, a first limiting mechanism and a second limiting mechanism; the first storage rack 11 is provided with multiple layers of first storage space 15 for storing skins from bottom to top, along the horizontal direction of the first storage space 15, one end is the loading end, and the other end is the unloading end; the first limiting mechanism is installed at the loading end of each layer of the first storage space 15, and the second limiting mechanism is installed at the unloading end of each layer of the first storage space 15; the transfer vehicle 2 includes a trolley 21 and a second storage rack 22 installed on the trolley 21; the second storage rack 22 is provided with at least two layers of second storage space for storing skins from bottom to top; the transfer vehicle 2 is provided with a first connecting member, and the skin frame warehouse 1 is provided with a second connecting member, the first connecting member and the second connecting member are detachably connected, and when the skin frame is connected to the transfer vehicle 2, the second storage space is connected to the first storage space 15.
[0031] According to the above technical means, the utility model provides a skin frame storage device, in which the skin is stored in the skin frame warehouse 1, and each layer of the first storage space 15 stores a piece of skin, and the skin is limited from slipping by the first limiting mechanism and the second limiting mechanism; the loading end of the skin frame warehouse 1 is used to dock with the press, and the skin processed by the press is temporarily stored in the skin frame warehouse 1; the unloading end of the skin frame warehouse 1 is used to dock with the transfer vehicle 2. When the skin in the skin frame warehouse 1 needs to be transferred to other places, the transfer vehicle 2 is moved to the unloading end, and the transfer vehicle 2 and the skin frame warehouse 1 are connected by the first connecting member and the second connecting member. On the one hand, the first storage space 15 can be aligned with the second storage space, and on the other hand, relative displacement between the transfer vehicle 2 and the skin frame warehouse 1 can be avoided when the skin is transferred; when the skin is stored from the press to the skin frame warehouse 1, the first limiting mechanism is opened, the second limiting mechanism is locked, and the first limiting mechanism is locked again after the storage is completed; when unloading, the second limiting mechanism is opened so that the skin can be moved to the second storage space of the transfer vehicle 2. The first storage space 15 and the second storage space are located at the same horizontal plane, so that the skin can be quickly moved to the transfer vehicle 2 without damaging the skin. During transportation, the skin can be moved to the transfer vehicle 2 by simply pushing the skin, which is simple and fast.
[0032] like Figure 3 , Figure 4 and Figure 6 As shown, each first storage space 15 is provided with a first track 17, and each second storage space is provided with a second track 23. The first track 17 and the second track 23 can facilitate the transfer of the edge skin and reduce the damage to the skin to a greater extent during the movement.
[0033] like Figure 3 and Figure 6As shown, the first limiting mechanism includes a pneumatic limiting mechanism 12, which includes a cylinder 121, a connecting sleeve 122, and a pin 123; the connecting sleeve 122 and the cylinder 121 are both installed on the first storage rack 11, the pin 123 is inserted into the connecting sleeve, and one end of the pin 123 is connected to the piston end of the cylinder 121. When the pneumatic limiting mechanism 12 is started, the cylinder 121 drives the pin 123 to move, and the pin 123 blocks the epidermis, so that the epidermis cannot move.
[0034] like Figure 6 As shown, a first insertion hole 18 corresponding to the position of the pin 123 is provided on the first track 17, and the pin 123 can be inserted into the first insertion hole 18. When the pneumatic limiting mechanism 12 is started, the pin 123 is inserted into the first insertion hole 18, thereby achieving the effect of limiting the movement of the epidermis.
[0035] like Figure 1 , Figure 2 , Figure 3 as well as Figure 5 As shown, the second storage space has two layers; the first storage space 15 has at least four layers; the two layers of the first storage space 15 at the bottom of the first storage rack 11 are respectively connected to the two layers of the second storage space.
[0036] like Figure 3 , Figure 4 As shown, the second limiting mechanism includes a limiting plate 13 and a manual limiting mechanism 14; the manual limiting mechanism 14 is installed at the unloading end of the two first storage spaces 15 at the bottom of the first storage rack 11, and the limiting plate 13 is installed at the unloading end of the remaining first storage spaces 15. The two first storage spaces 15 at the bottom of the skin frame warehouse 1 are used to connect with the two second storage spaces respectively; the transfer vehicle 2 is only set with two layers to avoid the transfer vehicle 2 being too high and affecting the movement; when the skins on the upper layer of the first storage space 15 need to be transferred to the transfer vehicle 2, the upper layer of the skin can be transferred to the lower layer through the device on the press side, so that it can be smoothly transferred to the transfer vehicle 2.
[0037] like Figure 7As shown, the manual limiting mechanism 14 includes a rotating shaft 141, a handle 142, a limiting block 143, a sleeve 144, a limiting plunger 145, and a plunger connecting block 146; the sleeve 144 and the plunger connecting block 146 are both installed on the first storage rack 11, the rotating shaft 141 is passed through the sleeve 144 and is rotatably connected to the sleeve 144, the limiting block 143 is connected to one end of the rotating shaft 141, and the handle 142 is connected to the other end of the rotating shaft 141; a second socket is provided on the plunger connecting block 146, and the limiting plunger 145 can be movably installed in the second socket, and at least two third sockets 147 are spaced apart along the circumferential direction of the rotating shaft 141. Rotating the limiting plunger 145 can enable the limiting plunger 145 to be inserted into the third socket 147. When the manual limit mechanism 14 needs to be opened, the handle 142 is held and the rotating shaft 141 is rotated so that the limit block 143 is removed and no longer blocks the epidermis. At this time, the second plug hole is aligned with the third plug hole 147, and then the limit plunger 145 is inserted into the third plug hole 147 to limit the position of the limit block 143. When the epidermis needs to be limited, the limit plunger 145 is pulled out of the third plug hole 147, and the rotating shaft 141 is rotated so that the limit block 143 blocks the epidermis. At this time, the second plug hole is aligned with another third plug hole 147, and the limit plunger 145 is inserted into the third plug hole 147 to position the limit block 143.
[0038] like Figure 5 As shown, each layer of the second storage space is also provided with a limit plate 13 and a manual limit mechanism 14. The limit plate 13 is provided at one end of the second storage space, and the manual limit mechanism 14 is provided at the other end of the second storage space.
[0039] like Figure 3 and Figure 5 As shown, the limiting plate 13 is installed at the end of the first track 17 ; the limiting stopper 143 is located at the end of the first track 17 .
[0040] Example 2
[0041] The other structures of this embodiment are the same as those of embodiment 1, except that, in this embodiment, Figure 3 The device also includes a position sensor 16, and each first storage space 15 is installed with the position sensor 16. The position sensor 16 can sense whether the skin is stored in the first storage space 15.
[0042] Example 3
[0043] The other structures of this embodiment are the same as those of the first embodiment, except that, in this embodiment, rollers are installed on both the first rail 17 and the second rail 23 , and the rollers are slidably connected to the first rail 17 and the second rail 23 .
[0044] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0045] Obviously, the above embodiments of the utility model are only examples for clearly explaining the utility model, and are not intended to limit the implementation methods of the utility model. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the utility model should be included in the protection scope of the claims of the utility model.
Claims
1. A skin frame storage device, characterized in that: It comprises a skin frame warehouse (1) and a transfer vehicle (2); the skin frame warehouse (1) comprises a first storage rack (11), a first limiting mechanism and a second limiting mechanism; the first storage rack (11) is provided with multiple layers of first storage spaces (15) for storing skins from bottom to top, and along the horizontal direction of the first storage space (15), one end is a loading end and the other end is a unloading end; The first limiting mechanism is installed at the loading end of each layer of the first storage space (15), and the second limiting mechanism is installed at the unloading end of each layer of the first storage space (15); the transfer vehicle (2) includes a trolley (21) and a second storage rack (22) installed on the trolley (21); the second storage rack (22) is provided with at least two layers of second storage space for storing skins from bottom to top; the transfer vehicle (2) is provided with a first connecting member, and the skin frame warehouse (1) is provided with a second connecting member, the first connecting member and the second connecting member are detachably connected, and when the skin frame is connected to the transfer vehicle (2), the second storage space is connected to the first storage space (15).
2. The skin frame storage device according to claim 1, characterized in that: A first track (17) is provided in each layer of the first storage space (15), and a second track (23) is provided in each layer of the second storage space.
3. The skin frame storage device according to claim 2, characterized in that: The first limiting mechanism comprises a pneumatic limiting mechanism (12), and the pneumatic limiting mechanism (12) comprises a cylinder (121), a connecting sleeve (122), and a pin (123); the connecting sleeve (122) and the cylinder (121) are both installed on the first storage rack (11), the pin (123) is inserted into the connecting sleeve (122), and one end of the pin (123) is connected to the piston end of the cylinder (121).
4. The skin frame storage device according to claim 3, characterized in that: A first insertion hole (18) corresponding to the position of the pin shaft (123) is provided on the first track (17), and the pin shaft (123) can be inserted into the first insertion hole (18).
5. The skin frame storage device according to claim 2, characterized in that: The second storage space is provided with two layers; the first storage space (15) is provided with at least four layers; the two layers of the first storage space (15) located at the bottom end of the first storage rack (11) are respectively connected to the two layers of the second storage space.
6. The skin frame storage device according to claim 5, characterized in that: The second limiting mechanism comprises a limiting plate (13) and a manual limiting mechanism (14); the manual limiting mechanism (14) is installed at the unloading ends of the two layers of first storage spaces (15) at the bottom end of the first storage rack (11), and the limiting plate (13) is installed at the unloading ends of the remaining layers of first storage spaces (15).
7. The skin frame storage device according to claim 6, characterized in that: The manual limiting mechanism (14) comprises a rotating shaft (141), a handle (142), a limiting block (143), a shaft sleeve (144), a limiting plunger (145), and a plunger connecting block (146); the shaft sleeve (144) and the plunger connecting block (146) are both installed on the first storage rack (11); the rotating shaft (141) is inserted into the shaft sleeve (144) and is rotatably connected to the shaft sleeve (144); the limiting block (143) is connected to the rotating shaft (141) and the limiting plunger (145) is connected to the shaft sleeve (144). The handle (142) is connected to one end of the rotating shaft (141), and the handle (142) is connected to the other end of the rotating shaft (141); a second plug hole is provided on the plunger connecting block (146), and the limit plunger (145) is movably installed in the second plug hole, and at least two third plug holes (147) are provided at intervals along the circumferential direction of the rotating shaft (141); the limit plunger (145) is rotated to enable the limit plunger (145) to be inserted into the third plug hole (147).
8. The skin frame storage device according to claim 7, characterized in that: Each layer of the second storage space is also provided with a limit plate (13) and a manual limit mechanism (14); the limit plate (13) is provided at one end of the second storage space, and the manual limit mechanism (14) is provided at the other end of the second storage space.
9. The skin frame storage device according to any one of claims 1 to 8, characterized in that: It also includes an on-site sensor (16), and the on-site sensor (16) is installed in each layer of the first storage space (15).
10. The skin frame storage device according to any one of claims 2 to 8, characterized in that: Rollers are installed on both the first track (17) and the second track (23), and the rollers are slidably connected to the first track (17) and the second track (23).