Partition plate placing device and stacking equipment

By using suction cups and precise driving mechanisms in the partition placement device, the problem of low accuracy of manual partition placement is solved, the precise placement of partitions is achieved, and the stable stacking and safety of workpieces are improved.

CN222573669UActive Publication Date: 2025-03-07SHENZHEN LEADWELL TECH CO LTD
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Patent Information

Application Number
CN202420043921.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-04
Publication Date
2025-03-07
Estimated Expiration
2034-01-04

AI Technical Summary

Technical Problem

In the prior art, the accuracy of manual placement of partitions leads to unstable and inclined workpiece stacking. As the height increases, the difficulty and risk of manual operation also increase, and the safety is low.

Method used

A partition plate placement device is provided, including a truss, a placement mechanism, a horizontal drive mechanism and a vertical drive mechanism, which absorbs the partition plate through a suction cup and uses precise horizontal and vertical drive mechanisms to achieve precise placement of the partition plate.

Benefits of technology

It improves the accuracy of the partition position, reduces the risk of manual operation, enhances safety, and ensures stable stacking and layered arrangement of workpieces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of machining, and provides a partition plate placing device and stacking equipment. The placing mechanism is used for adsorbing the partition plate and placing the partition plate to a preset position, the placing mechanism is movably connected to the truss, and the placing mechanism comprises a main body part and a suction cup connected to the main body part; the horizontal driving mechanism can move towards or away from a preset position relative to the truss, and the horizontal driving mechanism is connected to the main body part; and the vertical driving mechanism is used for driving the main body part to move in the vertical direction relative to the truss, and the vertical driving mechanism is connected to the horizontal driving mechanism. According to the device, the horizontal driving mechanism and the vertical driving mechanism can drive the placement mechanism to move relative to the truss in the horizontal direction and the vertical direction, accurate positioning and movement control can be achieved, the accuracy of the placement position of the partition plate can be improved, the risk of manual operation can be reduced, and the safety can be improved.
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Description

Technical Field

[0001] The present application belongs to the field of mechanical processing technology, and more specifically, relates to a partition placement device and a stacking device. Background Art

[0002] After the die-cast workpieces are formed, they are usually arranged and stacked in layers according to the cargo flow and requirements on the production line. In order to prevent direct contact and collision between workpieces at different levels, which may cause slip marks, deformation or damage to the workpieces, partitions are usually placed between each layer of workpieces to separate them. When one layer of workpieces is full, a tray is placed to continue placing the workpieces on the next layer.

[0003] In the related art, partitions are usually placed manually. The positioning accuracy of the partitions is not high, and the stacked workpieces are prone to instability or tilt. As the workpieces are stacked, the height of the partitions becomes higher and higher, and the difficulty and risk of manually placing the partitions will increase, resulting in low safety. Utility Model Content

[0004] The purpose of the embodiments of the present application is to provide a partition placement device and a stacking device to solve the technical problems existing in the prior art that the manual placement of partitions has low precision, the stacked workpieces are prone to instability or tilt, and the safety is low.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted in the present application is: to provide a partition placement device, comprising:

[0006] truss;

[0007] A placing mechanism, which is used to absorb the partition and place the partition to a predetermined position. The placing mechanism is movably connected to the truss and includes a main body and a suction cup connected to the main body;

[0008] A horizontal driving mechanism, the horizontal driving mechanism can move toward or away from a predetermined position relative to the truss, and the horizontal driving mechanism is connected to the main body;

[0009] A vertical driving mechanism is used to drive the main body to move in a vertical direction relative to the truss, and the vertical driving mechanism is connected to the horizontal driving mechanism.

[0010] The partition placement device provided in the embodiment of the present application has a truss that can provide stable support, the suction cup of the placement mechanism can adsorb the partition, and the horizontal drive mechanism and the vertical drive mechanism connected to the placement mechanism can drive the placement mechanism to move relative to the truss in the horizontal direction and the vertical direction, so as to place the partition to a predetermined position. At the same time, precise positioning and movement control can be achieved through the horizontal drive mechanism and the vertical drive mechanism, which helps to improve the accuracy of the partition placement position and reduce the risk of manual operation, thereby helping to improve safety.

[0011] In some embodiments, a first output end of the horizontal driving mechanism is provided with a first gear, a first rack is provided on the truss, the first gear is matched with the first rack, and the installation position of the first rack corresponds to the predetermined position.

[0012] In this embodiment, a first gear is provided at the first output end of the horizontal driving mechanism, and a first rack matched with the first gear is provided on the truss. The precise transmission cooperation between the two helps to achieve precise control of the horizontal movement of the placement mechanism relative to the truss, thereby improving the accuracy of the partition placement position. By installing the first rack on the truss and making its position correspond to the predetermined position, precise positioning and movement control of the horizontal driving mechanism can be achieved, which helps to further improve the accuracy of the partition placement position, avoid offset or misalignment of the partition, and ensure stable stacking and layered arrangement of the workpieces.

[0013] In some embodiments, the horizontal driving mechanism includes a screw rod structure, a nut of the screw rod structure is arranged on the main body, and a screw rod of the screw rod structure is arranged on the truss.

[0014] By adopting the above technical solution, accurate control and positioning of the horizontal driving mechanism can be achieved, thereby accurately controlling the horizontal displacement of the main body relative to the truss, which helps to improve the stability and accuracy of the partition placement device.

[0015] In some embodiments, a second gear is disposed at the second output end of the vertical drive mechanism, a second rack is disposed on the main body, and the second gear is matched with the second rack.

[0016] In this embodiment, a second output end of the vertical drive mechanism is provided with a second gear, and a second rack matched with the second gear is provided on the main body. Through the precise transmission cooperation between the two, the precise control of the movement of the main body relative to the truss in the vertical direction can be achieved, which helps to improve the accuracy of the placement of the partition, avoid the offset or misalignment of the partition, and ensure the stable stacking and layered arrangement of the workpieces.

[0017] In some embodiments, the partition placement device also includes a safety trigger mechanism, which is used to generate a safety trigger signal.

[0018] By adopting the above technical solution, when the partition is adsorbed onto the suction cup, the trigger switch in the safety trigger mechanism can be in the trigger state all the time. If the safety trigger signal is not detected during the adsorption process, it means that the partition is not firmly adsorbed onto the suction cup, or there is an abnormality in the partition, which may cause the partition to fall off or other safety problems. The operator can determine the adsorption status of the partition through the safety trigger signal, which helps to improve the reliability and safety of the partition placement device. At this time, the system will automatically alarm and notify the operator to perform manual processing to ensure the safety of the operator and the normal operation of the equipment.

[0019] In some embodiments, the safety trigger mechanism is positioned below the position of the suction cup.

[0020] By adopting the above technical solution, it can be ensured that when the suction cup adsorbs the partition, the safety trigger mechanism can be triggered to generate a safety trigger signal, thereby ensuring the stability and safety of the partition adsorption, which helps to improve the reliability and safety of the equipment.

[0021] In some embodiments, the partition placement device includes a first station, a second station, and a third station that are arranged in sequence and at intervals, and the first station, the second station, and the third station are arranged within the horizontal travel range of the placement mechanism.

[0022] In this embodiment, by setting up multiple workstations, the function of each workstation can be set according to actual usage requirements when stacking workpieces, and functional zoning can be achieved within the horizontal travel range of the placement mechanism. Two workpiece stacking positions can be set to avoid the need to remove the stacked workpieces before stacking can continue after stacking reaches a preset height, which helps to improve production efficiency.

[0023] In some embodiments, the partition placement device also includes a horizontal limiter, which is used to limit the horizontal travel range of the placement mechanism, and the horizontal limiter is arranged on the truss.

[0024] By adopting the above technical solution, it can be ensured that the horizontal travel range of the placement mechanism does not exceed the preset range, thereby avoiding unnecessary movement or collision of the mechanism during operation, which helps to improve the safety and stability of the device.

[0025] In some embodiments, the partition placement device also includes a drag chain and a support frame adapted for the drag chain, the support frame is used to support the drag chain, and the support frame is connected to the main body.

[0026] In this embodiment, the drag chain can provide an external protective layer to prevent the wires and pipelines inside it from being damaged by mechanical movement, friction or other external factors. The support frame can further reinforce and protect the drag chain to ensure the stability and reliability of the drag chain.

[0027] The present application also provides a palletizing device, including a palletizing robot and the above-mentioned partition placing device, wherein the palletizing robot is used to place the workpiece on the partition after the partition placing device places the partition.

[0028] In this embodiment, through the cooperation of the stacking robot and the partition placing device, the partition can be automatically placed at a predetermined position, and then the workpiece can be automatically placed on the partition, which helps to improve the placement accuracy and efficiency of the workpiece, can reduce the risk of manual operation, and help improve safety.

[0029] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or related technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0031] Figure 1 is a schematic diagram of a partition placement device provided in one embodiment of the present application;

[0032] Figure 2 yes Figure 1 A partial enlarged schematic diagram of the middle A area;

[0033] Figure 3 is a schematic diagram of a partition placement device provided in one embodiment of the present application;

[0034] Figure 4 yes Figure 3 A partial enlarged schematic diagram of area B in the middle.

[0035] Among them, the reference numerals in the figure are:

[0036] 100. Partition placement device; 10. Truss; 20. Placement mechanism; 21. Main body; 22. Suction cup; 30. Horizontal drive mechanism; 31. First gear; 32. First rack; 40. Vertical drive mechanism; 41. Second gear; 42. Second rack; 50. Safety trigger mechanism; 60. First station; 61. Second station; 62. Third station; 70. Horizontal limiter; 80. Drag chain; 90. Support frame. DETAILED DESCRIPTION

[0037] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0038] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0039] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0040] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] See also Figure 1 The embodiment of the present application proposes a partition placement device 100, including a truss 10, a placement mechanism 20, a horizontal drive mechanism 30 and a vertical drive mechanism 40.

[0042] The truss 10 is a structure such as a bracket or a frame.

[0043] The placing mechanism 20 is used for sucking the partition and placing the partition to a predetermined position. The placing mechanism 20 is movably connected to the truss 10 . The placing mechanism 20 includes a main body 21 and a suction cup 22 connected to the main body 21 .

[0044] The placing mechanism 20 is a mechanism for placing the partitions, and the placing mechanism 20 is used to place the partitions from the partition placing position to the predetermined position.

[0045] The predetermined position is a pre-set position where a partition needs to be placed and the die-cast workpiece is placed on the partition. The predetermined position includes a horizontal position and a vertical position. The horizontal position is a position in the horizontal direction. When stacking workpieces, multiple workpieces are usually placed in layers at a horizontal position until the height of the workpieces stacked at this position reaches a preset height, and then the workpieces are placed at another horizontal position, and the workpieces at the previous horizontal position are removed by a forklift or an automatic guided vehicle. Since the workpieces need to be placed on the partitions, there is a height difference between two adjacent partitions. Therefore, the vertical position corresponding to each partition is usually different.

[0046] The placing mechanism 20 is movably connected to the truss 10 , and the placing mechanism 20 can move in a horizontal direction or a vertical direction relative to the truss 10 .

[0047] The placing mechanism 20 includes a main body 21 and a suction cup 22. The main body 21 is a part of the placing mechanism 20. The suction cup 22 is a structure that forms a vacuum by extracting air, thereby adsorbing the partition, and the suction cup 22 is fixedly connected to one end of the main body 21.

[0048] The horizontal driving mechanism 30 can move toward or away from a predetermined position along a horizontal direction relative to the truss 10 , and the horizontal driving mechanism 30 is connected to the main body 21 .

[0049] Exemplarily, the horizontal driving mechanism 30 includes a motor and a steel wire rope, the motor is connected to the main body 21, one end of the steel wire rope is connected to the output end of the motor, and the other end of the steel wire rope is connected to the main body 21. During driving, the steel wire rope is driven to move by the rotation of the motor, and the steel wire rope drives the main body 21 to move in the horizontal direction relative to the truss 10.

[0050] Exemplarily, the horizontal driving mechanism 30 is a chain transmission mechanism, including a sprocket motor, a sprocket and a chain, the sprocket motor is connected to the main body 21, the sprocket is arranged at the output end of the motor, one end of the chain is meshed with the sprocket, and the other end of the chain is connected to the main body 21. When driving, the sprocket is driven to rotate by the rotation of the sprocket motor, the sprocket drives the chain meshed therewith to move, and the chain drives the main body 21 to move in the horizontal direction relative to the truss 10.

[0051] Exemplarily, the horizontal driving mechanism 30 is a synchronous belt transmission mechanism, including a pulley motor, a synchronous pulley and a synchronous belt, the pulley motor is connected to the main body 21, the synchronous pulley is connected to the output end of the pulley motor, one end of the synchronous belt is meshed with the synchronous pulley, and the other end of the synchronous belt is connected to the main body 21. During driving, the synchronous pulley is driven to rotate by the rotation of the pulley motor, the synchronous pulley drives the meshed synchronous belt to move, and the synchronous belt drives the main body 21 to move in the horizontal direction relative to the truss 10.

[0052] The vertical driving mechanism 40 is used to drive the main body 21 to move in a vertical direction relative to the truss 10 .

[0053] The output end of the vertical driving mechanism 40 is connected to the main body 21 , and can drive the main body 21 to move in the vertical direction relative to the truss 10 during operation.

[0054] Exemplarily, the vertical drive mechanism 40 includes a motor and a steel wire rope, the motor is connected to the main body 21, one end of the steel wire rope is connected to the output end of the motor, and the other end of the steel wire rope is connected to the main body 21. When driving, the steel wire rope is driven to rise and fall by the rotation of the motor, and the steel wire rope drives the main body 21 to move in the vertical direction relative to the truss 10.

[0055] Exemplarily, the vertical drive mechanism 40 is a chain transmission mechanism, including a sprocket motor, a sprocket and a chain, the sprocket motor is connected to the main body 21, the sprocket is arranged at the output end of the motor, one end of the chain is meshed with the sprocket, and the other end of the chain is connected to the main body 21. When driving, the sprocket is driven to rotate by the rotation of the sprocket motor, the sprocket drives the meshed chain to move upward or downward, and the chain drives the main body 21 to move in the vertical direction relative to the truss 10.

[0056] Exemplarily, the vertical driving mechanism 40 is a synchronous belt transmission mechanism, including a pulley motor, a synchronous pulley and a synchronous belt, the pulley motor is connected to the main body 21, the synchronous pulley is connected to the output end of the pulley motor, one end of the synchronous belt is meshed with the synchronous pulley, and the other end of the synchronous belt is connected to the main body 21. During driving, the synchronous pulley is driven to rotate by the rotation of the pulley motor, the synchronous pulley drives the meshed synchronous belt to move, and the synchronous belt drives the main body 21 to move in the vertical direction relative to the truss 10.

[0057] The vertical drive mechanism 40 is connected to the horizontal drive mechanism 30. When the horizontal drive mechanism 30 is in operation, the main body 21, the horizontal drive mechanism 30 and the vertical drive mechanism 40 move together in the horizontal direction relative to the truss 10. When the vertical drive mechanism 40 is in operation, the vertical drive mechanism 40 and the horizontal drive mechanism 30 are stationary relative to the truss 10, and the vertical drive mechanism 40 drives the main body 21 to move in the vertical direction relative to the truss 10.

[0058] Optionally, the partition placement device 100 and a programmable logic controller (PLC) can be connected via a network cable, and the movement of the partition placement device 100 can be controlled by the PLC to achieve precise control of the horizontal or vertical movement of the main body 21 relative to the truss 10. Exemplarily, after receiving the partition placement command, the PLC can control the horizontal drive mechanism 30 to drive the main body 21 to move horizontally from the initial position to directly above the partition placement area and stop moving, and then control the vertical drive mechanism 40 to drive the main body 21 to move vertically to the surface of the partition, and then control the suction cup 22 to move to adsorb the partition, and control the vertical drive mechanism 40 to move to drive the main body 21 to rise to the horizontal movement position, and then control the horizontal drive mechanism 30 to drive the main body 21 to move horizontally to a horizontal position and stop moving, and then control the vertical drive mechanism 40 to drive the main body 21 to descend to a vertical position, and control the suction cup 22 to release, so as to clamp the partition to a predetermined position, and finally the PLC can control the vertical drive mechanism 40 and the horizontal drive mechanism 30 to move in turn, drive the main body 21 back to the initial position, and complete the entire process of this partition placement.

[0059] The partition placement device 100 provided in the embodiment of the present application, the truss 10 can provide stable support, the suction cup 22 of the placement mechanism 20 can adsorb the partition, the horizontal drive mechanism 30 and the vertical drive mechanism 40 connected to the placement mechanism 20 can drive the placement mechanism 20 to move relative to the truss 10 in the horizontal direction and the vertical direction, so as to place the partition to a predetermined position. At the same time, precise positioning and movement control can be achieved through the horizontal drive mechanism 30 and the vertical drive mechanism 40, which helps to improve the accuracy of the partition placement position and reduce the risk of manual operation, thereby helping to improve safety.

[0060] In some embodiments, the thickness of the partitions used for different workpieces may be different. When the partition is placed at a predetermined position, the suction cup 22 may be released at a height of 10-15 mm from the predetermined position to allow the partition to fall freely.

[0061] like Figure 1 and Figure 2 As shown, in some embodiments, a first output end of the horizontal driving mechanism 30 is provided with a first gear 31, and a first rack 32 is provided on the truss 10. The first gear 31 is matched with the first rack 32, and the installation position of the first rack 32 corresponds to the predetermined position.

[0062] The first output end is a power output end of the horizontal driving mechanism 30. Specifically, the first output end is an output end of a motor in the horizontal driving mechanism 30.

[0063] The first gear 31 is a gear structure. The first gear 31 is connected to the first output end, and when the horizontal driving mechanism 30 is in motion, it can drive the first gear 31 to rotate.

[0064] The first rack 32 is a rack structure. The first rack 32 is fixed to the truss 10, extends in the horizontal direction, and the installation position of the first rack 32 corresponds to the predetermined position. The predetermined position is a position within the horizontal stroke range of the placement mechanism 20, and the size of the first rack 32 is adapted to the size of the horizontal stroke of the swing mechanism. Exemplarily, the length of the first rack 32 is the same as the length of the horizontal stroke, and the two ends of the first rack 32 coincide with the two ends corresponding to the horizontal stroke. Exemplarily, in order to reduce the influence of the processing error and installation error of the first gear 31 and the first rack 32 on the horizontal displacement accuracy of the placement mechanism 20, the length of the first rack 32 can be slightly longer than the length of the horizontal stroke.

[0065] The predetermined position is within the size range of the first rack 32 , and when the placing mechanism 20 moves in the horizontal direction through the cooperation between the first gear 31 and the first rack 32 , it can be ensured that the placing mechanism 20 moves to the predetermined position.

[0066] During operation, the output end of the horizontal driving mechanism 30 drives the first gear 31 to rotate, thereby driving the horizontal driving mechanism 30 and the main body 21 to move along the first rack 32, thereby driving the placement mechanism 20 to move horizontally relative to the truss 10.

[0067] In this embodiment, a first output end of the horizontal driving mechanism 30 is provided with a first gear 31, and a first rack 32 matched with the first gear 31 is provided on the truss 10. The precise transmission cooperation between the two helps to achieve precise control of the horizontal movement of the placement mechanism 20 relative to the truss 10, thereby improving the accuracy of the partition placement position; by installing the first rack 32 on the truss 10 and making its position correspond to the predetermined position, precise positioning and movement control of the horizontal driving mechanism 30 can be achieved, which helps to further improve the accuracy of the partition placement position, avoid the displacement or misalignment of the partition, and ensure the stable stacking and layered arrangement of the workpieces.

[0068] In some embodiments, the horizontal driving mechanism 30 includes a screw structure, a nut of the screw structure is disposed on the main body 21 , and a screw of the screw structure is disposed on the truss 10 .

[0069] The screw structure includes a screw and a nut. The nut can move along the axial direction of the screw by cooperating with the thread of the screw to achieve linear motion.

[0070] The nut is fixedly connected to the main body 21 , the screw rod is fixed to the truss 10 , and the screw rod extends along the horizontal direction.

[0071] During operation, the screw rod rotates, driving the nut and the main body 21 connected to the nut to move along the screw rod, thereby realizing the horizontal movement of the placement mechanism 20 relative to the truss 10 .

[0072] By adopting the above technical solution, the horizontal driving mechanism 30 can be accurately controlled and positioned, thereby accurately controlling the horizontal displacement of the main body 21 relative to the truss 10, which helps to improve the stability and accuracy of the partition placement device 100.

[0073] like Figure 1 and Figure 2 As shown, in some embodiments, a second output end of the vertical driving mechanism 40 is provided with a second gear 41 , and a second rack 42 is provided on the main body 21 , and the second gear 41 is matched with the second rack 42 .

[0074] The second output end is a power output end of the vertical drive mechanism 40. Specifically, the second output end is an output end of a motor in the vertical drive mechanism 40.

[0075] The second gear 41 is a gear structure and is connected to the second output end. When the vertical driving mechanism 40 is in motion, the second gear 41 can be driven to rotate.

[0076] The second rack 42 is a rack structure. The second rack 42 is fixed to the main body 21 and extends in the vertical direction. The size of the second rack 42 is adapted to the size of the vertical stroke of the swing mechanism. Exemplarily, the length of the second rack 42 is the same as the length of the vertical stroke, and the two ends of the second rack 42 coincide with the two ends corresponding to the vertical stroke. Exemplarily, in order to reduce the influence of the processing error and installation error of the second gear 41 and the second rack 42 on the vertical displacement accuracy of the placement mechanism 20, the length of the second rack 42 can be slightly longer than the length of the vertical stroke.

[0077] During operation, the output end of the vertical driving mechanism 40 drives the second gear 41 to rotate, and the second gear 41 drives the second rack 42 to rise and fall along the vertical direction, thereby driving the main body 21 to move along the vertical direction relative to the truss 10 .

[0078] In this embodiment, a second output end of the vertical drive mechanism 40 is provided with a second gear 41, and a second rack 42 matched with the second gear 41 is provided on the main body 21. Through the precise transmission cooperation between the two, the precise control of the movement of the main body 21 in the vertical direction relative to the truss 10 can be achieved, which helps to improve the accuracy of the placement of the partition, avoid the offset or misalignment of the partition, and ensure the stable stacking and layered arrangement of the workpieces.

[0079] like Figure 3 and Figure 4As shown, in some embodiments, the partition placement device 100 further includes a safety trigger mechanism 50, and the safety trigger mechanism 50 is used to generate a safety trigger signal.

[0080] The safety trigger mechanism 50 can be a contact switch, a position sensor, an infrared sensor or the like.

[0081] When the suction cup 22 absorbs the partition, it can trigger the safety trigger mechanism 50 to generate a safety trigger signal, and after the suction cup 22 absorbs the partition, until the suction cup 22 releases the partition at the predetermined position, the safety trigger signal continues to be generated. The safety trigger mechanism 50 can be electrically connected to the alarm mechanism. If the partition falls off after the suction cup 22 absorbs the partition and moves to the predetermined position to release the partition, the safety trigger signal of the safety trigger mechanism 50 will be interrupted, and the alarm mechanism will be triggered to alarm, prompting the staff to work abnormally.

[0082] The number of the safety trigger mechanism 50 can be one or more. For example, there can be two safety trigger mechanisms 50, which are respectively fixed to the suction cup 22 to avoid failure to detect abnormal operation in time when one safety trigger mechanism 50 fails, thereby ensuring the safety and stability of the suction cup 22 adsorbing the partition.

[0083] By adopting the above technical solution, when the partition is adsorbed onto the suction cup 22, the trigger switch in the safety trigger mechanism 50 can be in a triggered state all the time. If the safety trigger signal is not detected during the adsorption process, it means that the partition is not firmly adsorbed onto the suction cup 22, or there is an abnormality in the partition, which may cause the partition to fall off or other safety problems. The operator can determine the adsorption status of the partition through the safety trigger signal, which helps to improve the reliability and safety of the partition placement device 100. At this time, the system will automatically alarm and notify the operator to perform manual processing to ensure the safety of the operator and the normal operation of the equipment.

[0084] like Figure 3 and Figure 4 As shown, in some embodiments, the safety trigger mechanism 50 is positioned lower than the suction cup 22 .

[0085] The position of the safety trigger mechanism 50 is lower than that of the suction cup 22. When the suction cup 22 adsorbs the partition, the partition will first contact the safety trigger mechanism 50 and trigger the safety trigger mechanism 50 to generate a safety trigger signal, which can ensure that a safety trigger signal can be generated when the suction cup 22 adsorbs the partition.

[0086] By adopting the above technical solution, it can be ensured that when the suction cup 22 adsorbs the partition, it can trigger the safety trigger mechanism 50 to generate a safety trigger signal, thereby ensuring the stability and safety of the partition adsorption, which helps to improve the reliability and safety of the equipment.

[0087] like Figure 1 As shown, in some embodiments, the partition placement device 100 includes a first station 60, a second station 61 and a third station 62 which are arranged in sequence and at intervals, and the first station 60, the second station 61 and the third station 62 are arranged within the horizontal travel range of the placement mechanism 20.

[0088] The first station 60 and the second station 61 are both stations for placing die-cast parts. The die-cast parts are stacked layer by layer at the first station 60 and the second station 61.

[0089] Optionally, the first station 60 and the second station 61 can be used separately, one as a working station and the other as a standby station. For example, the first station 60 can be used as a working station and the second station 61 can be used as a standby station, and the workpiece can be placed at the first station 60. When the workpiece at the first station 60 is placed to a predetermined height, the second station 61 can be used as a working station and the workpiece can be placed at the second station 61. At the same time, a forklift or an automatic guided vehicle can be synchronously controlled to move the workpiece at the first station 60 out, so that after the second station 61 is fully stacked, the workpiece can be stacked at the standby first station 60, and this cycle can be repeated to avoid the situation where there is only one station. If the workpiece at the station is stacked to a predetermined height, the stacking needs to be stopped, and the stacked multi-layer workpieces need to be moved away before the workpieces can be stacked at the station.

[0090] The third station 62 is a storage area for unused partitions, and the placement mechanism 20 can grab the partitions at the third station 62 to the first station 60 or the second station 61 .

[0091] The first station 60, the second station 61 and the third station 62 are arranged within the horizontal travel range of the placement mechanism 20. The arrangement positions of the first station 60, the second station 61 and the third station 62 can be adjusted according to actual use requirements. For example, Figure 1 As shown, the second station 61, the first station 60 and the third station 62 can be arranged in sequence in the horizontal direction. For example, in order to improve the efficiency of placing the partition, the third station 62 can be arranged between the first station 60 and the second station 61, so that the distance from the third station 62 to the first station 60 and the second station 61 is the same and relatively short.

[0092] When stacking workpieces, the height of the workpiece stack needs to be smaller than the height of the lateral position of the placement mechanism 20 to avoid the placement mechanism 20 being unable to move horizontally to the second station 61 after the first station 60 is fully stacked with workpieces.

[0093] When placing the partition, the PLC can first control the horizontal drive mechanism 30 and the vertical drive mechanism 40 to move, drive the main body 21 to move to the third station 62, and control the suction cup 22 to adsorb the partition, drive the main body 21 to move to the first station 60 or the second station 61 to a predetermined position, and control the suction cup 22 to release the partition, so as to place the partition at the predetermined position.

[0094] In this embodiment, by setting up multiple workstations, the function of each workstation can be set according to actual usage requirements when stacking workpieces, and functional zoning can be achieved within the horizontal travel range of the placement mechanism 20. Two workpiece stacking positions can be set to avoid the need to remove the stacked workpieces before stacking can continue after stacking reaches a preset height, which helps to improve production efficiency.

[0095] In some embodiments, the partition placement device 100 further includes a horizontal limiter 70 , which is used to limit the horizontal travel range of the placement mechanism 20 , and the horizontal limiter 70 is disposed on the truss 10 .

[0096] The horizontal limiter 70 can be a sensor or a switch. For example, a photoelectric sensor or a magnetic proximity switch light. The horizontal limiter 70 can detect the horizontal position of the placement mechanism 20 and inform the PLC control system of the position state of the placement mechanism 20 through a feedback signal, thereby achieving accurate positioning and control of the placement mechanism 20.

[0097] The horizontal limiter 70 may also be a rigid structure such as a limiter block, a limiter plate, etc. The horizontal limiter 70 has a certain rigidity and strength, and can resist the placement mechanism 20 to prevent the placement mechanism 20 from moving out of the horizontal travel range.

[0098] The number of the horizontal limiters 70 is two or more, and the two or more limiters are fixedly connected to the truss 10 and are respectively arranged at two ends corresponding to the horizontal stroke of the placement mechanism 20 .

[0099] In the process of the horizontal driving mechanism 30 driving the main body 21 to move in the horizontal direction relative to the truss 10, when the main body 21 moves to the leftmost end or the rightmost end of the horizontal travel range, the horizontal limit member 70 arranged there can send the position information of the placement mechanism 20 to the PLC control system, so that the PLC can promptly control the horizontal driving mechanism 30 to stop driving, or the main body 21 directly contacts the horizontal limit member 70, and the horizontal limit member 70 is used to resist the horizontal limit member 70 to prevent the placement mechanism 20 from moving outside the horizontal travel range.

[0100] By adopting the above technical solution, it can be ensured that the horizontal travel range of the placement mechanism 20 does not exceed the preset range, thereby avoiding unnecessary movement or collision of the mechanism during operation, which helps to improve the safety and stability of the device.

[0101] like Figure 1 As shown, in some embodiments, the partition placement device 100 also includes a drag chain 80 and a support frame 90 adapted to the drag chain 80 , the support frame 90 is used to support the drag chain 80 , and the support frame 90 is connected to the main body 21 .

[0102] Drag chain 80 is a structure used to protect and manage cables, hoses, wires, etc. in moving parts. Drag chain 80 can reduce entanglement and crossing between ropes, cables and pipes, improve the overall appearance and safety of the equipment, and enable wires and pipes to freely expand and bend during the movement of the equipment, thereby providing higher flexibility and reliability.

[0103] The support frame 90 is a structure such as a frame, a bracket, etc. The support frame 90 is fixed to the main body 21 and is used to support the drag chain 80 during the process of the drag chain 80 extending and bending.

[0104] In this embodiment, the drag chain 80 can provide an external protective layer to prevent the wires and pipelines inside it from being damaged by mechanical movement, friction or other external factors. The support frame 90 can further reinforce and protect the drag chain 80 to ensure the stability and reliability of the drag chain 80.

[0105] The present application also provides a palletizing device, including a palletizing robot and the above-mentioned partition placing device 100, the palletizing robot is used to place the workpiece on the partition after the partition placing device 100 places the partition.

[0106] The palletizing robot is electrically connected to the PLC, and the PLC controller controls the palletizing robot to stack multiple pressed workpieces onto the partitions of the corresponding workstations in sequence.

[0107] In this embodiment, through the cooperation of the stacking robot and the partition placement device 100, the partition can be automatically placed at a predetermined position, and then the workpiece can be automatically placed on the partition, which helps to improve the placement accuracy and efficiency of the workpiece, can reduce the risk of manual operation, and help improve safety.

[0108] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A partition placement device, characterized in that: include: truss; A placing mechanism, the placing mechanism is used to absorb the partition and place the partition to a predetermined position, the placing mechanism is movably connected to the truss, and the placing mechanism includes a main body and a suction cup connected to the main body; a horizontal driving mechanism, the horizontal driving mechanism being capable of moving toward or away from the predetermined position relative to the truss, the horizontal driving mechanism being connected to the main body; A vertical driving mechanism is used to drive the main body to move in a vertical direction relative to the truss, and the vertical driving mechanism is connected to the horizontal driving mechanism.

2. The partition placement device according to claim 1, characterized in that: A first gear is disposed at the first output end of the horizontal driving mechanism, a first rack is disposed on the truss, the first gear is matched with the first rack, and the installation position of the first rack corresponds to the predetermined position.

3. The partition placement device according to claim 1, characterized in that: The horizontal driving mechanism comprises a screw rod structure, a nut of the screw rod structure is arranged on the main body, and a screw rod of the screw rod structure is arranged on the truss.

4. The partition placement device according to any one of claims 1-2, characterized in that: A second gear is disposed at the second output end of the vertical driving mechanism, a second rack is disposed on the main body, and the second gear is matched with the second rack.

5. The partition placement device according to claim 1, characterized in that: The partition placement device also includes a safety trigger mechanism, which is used to generate a safety trigger signal.

6. The partition placement device according to claim 5, characterized in that: The position of the safety trigger mechanism is lower than that of the suction cup.

7. The partition placement device according to claim 1, characterized in that: The partition placement device comprises a first station, a second station and a third station which are arranged in sequence and at intervals, and the first station, the second station and the third station are arranged within the horizontal travel range of the placement mechanism.

8. The partition placement device according to claim 7, characterized in that: The partition placement device also includes a horizontal limiter, which is used to limit the horizontal travel range of the placement mechanism, and the horizontal limiter is arranged on the truss.

9. The partition placement device according to claim 1, characterized in that: The partition placement device also includes a drag chain and a support frame adapted to the drag chain, wherein the support frame is used to support the drag chain, and the support frame is connected to the main body.

10. A palletizing device, comprising a palletizing robot, characterized in that: It also includes a partition placing device as described in any one of claims 1 to 9, and the palletizing robot is used to place the workpiece on the partition after the partition placing device places the partition.