Disc type enameled copper flat wire winding device
By designing a disc-type enameled copper flat wire winding device, the cylinder and straight rod drive the guide wheel movement, and combining with the control system to control the rotation of the coil barrel, the problem of difficult to achieve fast, convenient and without lag in the prior art enameled copper flat wire winding device, and the efficient and non-interrupted winding process is achieved.
Patent Information
- Application Number
- CN202421169321.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing enameled copper flat wire retraction device is difficult to achieve a fast, convenient and non-study wire retraction process, especially when the wire retraction process of the flat wire is prone to jamming.
A disc-type enameled copper flat wire winding device is designed, using a cylinder to drive the straight rod back and forth to drive the second guide wheel to move back and forth above the reel barrel, realizing the cyclic reciprocating movement of the enameled copper flat wire. At the same time, the control system controls the rotation of the coil bobbin on the rotating roller box to achieve an uninterrupted winding process.
The fast, convenient and lag-free winding process of enameled copper flat wire is realized, which improves the winding efficiency and avoids the need for manual shutdown and replacement.
Smart Images
Figure CN222573910U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a winding device, in particular to a disc type enameled copper flat wire winding device. Background Art
[0002] Enameled copper wire refers to a type of enameled wire formed after the surface of the copper wire is plated with paint. It is a main type of winding wire, consisting of a conductor and an insulating layer. The bare wire is annealed and softened, then painted and baked several times. Enameled copper wire is generally used as electromagnetic winding for motors or other electromagnetic appliances, and has a wide range of uses.
[0003] Enameled copper wire can be made into two shapes: round wire and flat wire according to actual needs. Since the flat wire is flat, it cannot be moved left and right on the take-up reel as conveniently as the round wire when it is taken up, and it may get stuck.
[0004] Therefore, how to design and implement a convenient, fast, and non-stuck enameled flat wire take-up device has become a technical problem that needs to be solved. Utility Model Content
[0005] The purpose of the utility model is to provide a disc-type enameled copper flat wire winding device in order to overcome the defects of the prior art.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] A disc-type enameled copper flat wire winding device, the winding device comprises a winding platform; the winding platform is an L-shaped metal platform, including side walls and a base; a first guide wheel and a cylinder are sequentially arranged on the side wall; a straight rod capable of reciprocating along the cylinder direction is arranged on the cylinder; a guide wheel mounting frame is arranged on the straight rod; a second guide wheel is arranged on the guide wheel mounting frame; a winding drum bracket is arranged on the base; the winding drum bracket is a disc-type bracket, and a rotating roller is arranged on the winding drum bracket; two winding drum clamps are symmetrically arranged on the rotating roller; the winding drum clamp holds the winding drum; the rotating roller is connected to a first servo motor; the winding drum is connected to a second servo motor; the winding drum is also provided with a sensor for sensing that the enameled copper flat wire is fully wound; a control system for controlling the operation of the first servo motor and the second servo motor is arranged on the base; the control system is respectively connected to the first servo motor, the second servo motor and the sensor.
[0008] Furthermore, the winding drum clamp is a winding drum clamp that can be clamped and released.
[0009] Furthermore, the winding drum is provided with a bayonet for clamping the enameled copper flat wire; the bayonet is a bayonet whose opening direction is arranged along the rotation direction of the winding drum.
[0010] Furthermore, a cutter structure is provided on the side wall above the winding drum bracket, which can be flipped into two modes: perpendicular and parallel to the side wall; the cutter structure includes a cutter at the front end, a flipping module at the middle end and a control module at the rear end for controlling the flipping of the flipping module; a motor is provided inside the control module; the control module is fixed on the side wall and connected to the control system.
[0011] Compared with the prior art, the utility model has the following advantages:
[0012] (1) The utility model drives the straight rod to move back and forth through the cylinder, thereby driving the second guide wheel to move back and forth above the winding drum. When the enameled copper flat wire is wound on the winding drum, it will move back and forth in a circle, making the winding more convenient and quick. Moreover, since the second guide wheel directly drives the enameled copper flat wire to move, the enameled copper flat wire will not get stuck on the winding drum.
[0013] (2) The utility model controls the rotation of the two winding drums of the rotating roller box through a control system. When the thickness of the enameled copper flat wire on one winding drum reaches the sensor position, a signal is sent to the control system, and the control system stops the rotation of the winding drum and controls the rotating roller to rotate 180 degrees clockwise to rotate the other empty winding drum. At this time, the winding drum starts to rotate, thereby realizing uninterrupted winding of the enameled copper flat wire without manual shutdown for replacement, thereby improving winding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a structural schematic diagram provided by the utility model.
[0015] The numbers in the figure are as follows:
[0016] 1. Winding table; 2. First guide wheel; 3. Cylinder; 4. Straight rod; 5. Guide wheel mounting bracket; 6. Second guide wheel; 7. Side wall; 8. Base; 9. Reel bracket; 10. Rotating roller; 11. Reel clamp; 12. Reel; 13. Bayonet; 14. First servo motor; 15. Second servo motor; 16. Sensor; 17. Control system; 18. Cutter structure; 19. Cutter; 20. Flip module; 21. Control module. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0018] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] Example
[0020] like Figure 1 As shown, a disc-type enameled copper flat wire winding device, the winding device comprises a winding platform 1; the winding platform 1 is an L-shaped metal platform, including a side wall 7 and a base 8; the side wall 7 is provided with a first guide wheel 2 and a cylinder 3 in sequence; the cylinder 3 is provided with a straight rod 4, which can reciprocate along the direction of the cylinder 3, and return when it moves to the vertex at one end, so that the enameled copper flat wire can be moved back and forth in a cycle, which is convenient for winding; the straight rod 4 is provided with a guide wheel mounting frame 5; The guide wheel mounting frame 5 is provided with a second guide wheel 6; the base 8 is provided with a winding drum support 9; the winding drum support 9 is a disc-type support; the winding drum support 9 is provided with a rotating roller 10; the rotating roller 10 is symmetrically provided with two winding drum clamps 11; the winding drum clamp 11 is a winding drum clamp that can be clamped and released; the winding drum clamp 11 clamps a winding drum 12, and the winding drum 12 is clamped when clamped, and the winding drum 12 can be removed when released; the winding drum The wire drum 12 is provided with a bayonet 13 for clamping the enameled copper flat wire; the bayonet 13 is a bayonet whose opening direction is arranged along the rotation direction of the wire drum 12; the rotating roller 10 is connected to a first servo motor 14; the wire drum 12 is connected to a second servo motor 15; the wire drum 12 is also provided with a sensor 16 for sensing that the enameled copper flat wire is fully wound, and when it senses that the enameled copper flat wire is wound to a corresponding thickness, the sensor 16 is triggered and the sensor 16 sends a signal; the base 8 is provided with a control system 17 for controlling the operation of the first servo motor 14 and the second servo motor 15; the control system 17 is respectively connected to the first servo motor 14, the second servo motor 15 and the sensor 16, and the controller 17 receives the signals sent by the sensors 16 on the two wire drums 12, and controls the operation of the corresponding servo motors, so as to achieve the purpose of controlling the rotation of the wire drum 12 and the rotating roller 10; the control system 17 is connected to the sensor 16 via a wireless connection.
[0021] A cutter structure 18 is provided on the side wall 7 above the winding drum bracket 9, which can be flipped into two modes: perpendicular and parallel to the side wall 7; the cutter structure 18 includes a cutter 19 at the front end, a flipping module 20 at the middle end and a control module 21 at the rear end for controlling the flipping of the flipping module 20; a motor is provided inside the control module 21; the control module 21 is fixed on the side wall 7 and connected to the control system 17.
[0022] The working principle of the utility model is:
[0023] The enameled copper flat wire passes through the first guide wheel 2 and the second guide wheel 6 and is connected to the winding drum 12 on the left. At this time, the control system 17 controls the second servo motor 15 to make the corresponding winding drum 12 on the left rotate clockwise to rewind the wire. The cylinder 3 controls the straight rod 4 to reciprocate back and forth. The straight rod 4 moves back and forth with the second guide wheel 6, so that the enameled copper flat wire moves back and forth, and the winding drum 12 will also move back and forth accordingly, so that the winding is not stuck; when the winding thickness of the wire on the winding drum 12 reaches the position of the sensor 16, the sensor 16 is triggered and sends a signal to the control system 17. At this time, the control system 17 controls the first servo motor 14 to run, and the rotating roller 10 rotates 180 degrees clockwise to exchange the positions of the two winding drums 12. The second servo motor 15 controls the winding drum 12 that is full of wire. Stop rotating, the empty winding drum 12 rotates clockwise, at this time the enameled copper flat wire enters the winding drum 12 from the outermost layer and is clamped by the bayonet 13 on the winding drum 12, so that the enameled copper flat wire is wound onto the winding drum 12, and at the same time the control system controls the control module 21 of the cutter structure 18 to flip the flip module 20 down, the cutter 19 touches the enameled copper flat wire between the two winding drums 12 and cuts it, and then the control system 17 controls the cutter structure 18 to return to the original position to complete a winding, at this time the operator can loosen the winding drum clamp 11 of the winding drum 12 with full wire, remove the winding drum 12, and then place the empty winding drum 12 on it, and clamp the winding drum clamp 11, so that the enameled copper flat wire can be wound continuously without stopping the machine, thereby improving production efficiency and making winding convenient and quick.
[0024] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.
Claims
1. A disc-type enameled copper flat wire winding device, characterized in that: The winding device comprises a winding platform (1); the winding platform (1) is an L-shaped metal platform, comprising a side wall (7) and a base (8); a first guide wheel (2) and a cylinder (3) are sequentially arranged on the side wall (7); a straight rod (4) capable of reciprocating along the direction of the cylinder (3) is arranged on the cylinder (3); a guide wheel mounting frame (5) is arranged on the straight rod (4); a second guide wheel (6) is arranged on the guide wheel mounting frame (5); a winding drum bracket (9) is arranged on the base (8); the winding drum bracket (9) is a disc-type bracket; a rotating roller (10) is arranged on the winding drum bracket (9); the rotating roller (10) is symmetrically provided with two winding drum clamps (11); the winding drum clamp (11) clamps a winding drum (12); the rotating roller (10) is connected to a first servo motor (14); the winding drum (12) is connected to a second servo motor (15); the winding drum (12) is also provided with a sensor (16) for sensing whether the enameled copper flat wire is fully wound; the base (8) is provided with a control system (17) for controlling the operation of the first servo motor (14) and the second servo motor (15); the control system (17) is respectively connected to the first servo motor (14), the second servo motor (15) and the sensor (16).
2. A disc-type enameled copper flat wire winding device according to claim 1, characterized in that: The winding drum clamp (11) is a winding drum clamp which can be clamped and released.
3. The disc-type enameled copper flat wire winding device according to claim 1, characterized in that: The winding drum (12) is provided with a bayonet (13) for clamping the enameled copper flat wire; the bayonet (13) is a bayonet whose opening direction is arranged along the rotation direction of the winding drum (12).
4. The disc-type enameled copper flat wire winding device according to claim 1, characterized in that: A cutter structure (18) is arranged on the side wall (7) above the winding drum support (9) and can be turned into two modes: perpendicular to the side wall (7) and parallel to the side wall (7); the cutter structure (18) includes a cutter (19) at the front end, a turning module (20) at the middle end, and a control module (21) at the rear end for controlling the turning of the turning module (20); a motor is arranged inside the control module (21); the control module (21) is fixed on the side wall (7) and connected to the control system (17).