Automatic integrated steel wire rope replacing and recycling device for port hoisting equipment

Abstract

The utility model discloses an automatic integrated steel wire rope replacing and recycling device for port hoisting equipment, which relates to the technical field of steel wire rope recycling devices and comprises a connecting seat, a winding component arranged at the upper end of the connecting seat and used for winding a steel wire rope, and a rope arranging component used for controlling the steel wire rope to move up and down, through cooperative use of a controller in the control box and a remote controller, the first driving piece is controlled to drive the winding roller to wind the steel wire rope, and meanwhile, the second driving piece is controlled to drive the rope guide block to move up and down, so that the steel wire rope can be driven to move up and down; according to the steel wire rope winding device, the steel wire rope can be evenly wound on the outer side of the winding roller under the cooperation of rotation of the winding roller, compared with manual binding and stacking, the steel wire rope winding device is more convenient and faster, the safety of workers is improved while the labor intensity is reduced, and the overall working efficiency is further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of wire rope recovery devices, in particular to an automatic integrated wire rope replacement and recovery device for port lifting equipment. Background Art

[0002] Wire rope is a key component of port lifting equipment with huge consumption and high risk. Its scientific and efficient use plays an important role in port safety production, reducing operating costs, and improving equipment utilization.

[0003] At present, the wire rope replacement and recycling maintenance project of port lifting equipment is one of the projects with a relatively high risk factor in the daily maintenance and repair projects of port lifting equipment due to the large number of people involved in the maintenance, complex maintenance processes, and many human-machine intersections in the upper and lower operating areas. There are risks such as injuries from falling objects from high altitudes, injuries from wire rope whipping, wire rope oil pollution, and high labor intensity. At the same time, there is a lack of effective storage measures for waste wire ropes, and they can only be bundled and stacked manually, causing oil pollution on site, which makes it difficult to meet the company's 5S management requirements.

[0004] Therefore, we propose an automatic integrated wire rope replacement and recovery device for port lifting equipment to solve the above problems. Utility Model Content

[0005] In view of this, the purpose of the utility model is to provide an automatic integrated wire rope replacement and recovery device for port lifting equipment, so as to solve the problem of danger and pollution in the current background technology when manually bundling and stacking the wire ropes of port lifting equipment.

[0006] Based on the above purpose, the utility model provides the following technical solutions: an automatic integrated wire rope replacement and recovery device for port lifting equipment, comprising a connecting seat, a winding assembly for winding the wire rope and a rope arrangement assembly for controlling the up and down movement of the wire rope, the upper end of the connecting seat is provided with a control box for controlling the movement of the winding assembly and the rope arrangement assembly;

[0007] The winding assembly includes a fixed seat arranged at the upper end of the connecting seat and a rotating disk base arranged at the upper end of the fixed seat, a winding roller is arranged at the upper end of the rotating disk base, and a first driving member for driving the winding roller to rotate is arranged at the upper end of the fixed seat.

[0008] Preferably, the rope arrangement assembly includes a fixing frame arranged at the upper end of the connecting seat, a rope guide block is provided on one side of the fixing frame, a guide hole is opened inside the rope guide block, and the rope arrangement assembly also includes a second driving member for driving the rope guide block to move up and down.

[0009] Preferably, the first driving member includes a variable frequency motor installed on the upper end of the fixed seat, the conveying shaft end of the variable frequency motor is connected to a reduction gearbox, the output end of the reduction gearbox is provided with a gear through the shaft, one side of the gear is meshed with a toothed disc, the toothed disc is rotatably connected to the fixed seat, and the winding roller is located at the upper end of the toothed disc.

[0010] Preferably, a limiting frame is provided at the upper end of the toothed disc, and the limiting frame is matched with the rotating disc base.

[0011] Preferably, a limiting column is fixedly provided on the upper end of the rotating disk base, and a limiting hole matching the limiting column is opened on the lower end of the winding roller.

[0012] Preferably, the second driving member includes a chassis arranged at the upper end of the connecting seat, a motor is installed inside the chassis, a screw rod is connected to the output shaft end of the motor, a slider is provided on the outer thread of the screw rod, and the slider is slidably connected to the fixed frame and fixedly connected to the guide rope block.

[0013] Preferably, a slide groove is provided on one side of the fixing frame, and the sliding block is slidably connected to the slide groove.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] The utility model provides an automatic integrated wire rope replacement and recovery device for port lifting equipment. The first driving member is controlled by the cooperation of the controller inside the control box and the remote controller to drive the winding roller to wind up the wire rope, and the second driving member is controlled to drive the rope guide block to move up and down, so that it can drive the wire rope to move up and down, and the wire rope can be evenly wound on the outside of the winding roller under the rotation of the winding roller. Compared with manual bundling and stacking, it is more convenient, and when used in conjunction with other mechanical equipment, the wound wire rope can be placed in a suitable position, thereby preventing oil pollution on site, and while reducing labor intensity, it improves the safety of staff and further increases overall work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the present utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only for the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the winding component of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the first driving member of the utility model;

[0020] Figure 4 This is a schematic diagram of the winding roller structure of the utility model;

[0021] Figure 5 It is a schematic diagram of the structure of the rope arrangement assembly of the utility model.

[0022] The numbers in the figure are: 1. connecting seat; 2. winding assembly; 21. fixed seat; 22. rotating disk base; 221. limiting column; 23. first driving member; 231. frequency conversion motor; 232. reduction box; 233. gear; 234. gear plate; 235. limiting frame; 24. winding roller; 241. limiting hole; 3. rope arrangement assembly; 31. guide rope block; 311. guide hole; 32. fixed frame; 321. slide groove; 33. second driving member; 331. chassis; 332. screw rod; 333. slider; 4. control box. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0024] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0025] Combination Figure 1-Figure 5 The utility model is an automatic integrated wire rope replacement and recovery device for port lifting equipment, comprising a connecting seat 1, a winding assembly 2 for winding the wire rope and a rope arrangement assembly 3 for controlling the up and down movement of the wire rope, and a control box 4 for controlling the movement of the winding assembly 2 and the rope arrangement assembly 3, which is arranged at the upper end of the connecting seat 1;

[0026] The winding assembly 2 includes a fixed seat 21 arranged at the upper end of the connecting seat 1 and a rotating disk base 22 arranged at the upper end of the fixed seat 21, a winding roller 24 is arranged at the upper end of the rotating disk base 22, and a first driving member 23 for driving the winding roller 24 to rotate is arranged at the upper end of the fixed seat 21.

[0027] Specifically, a controller (not indicated in the figure) is installed inside the control box 4, and can be used as a remote control through a remote controller. When the wire rope of the lifting equipment needs to be recovered, the wire rope is first passed through the rope arrangement assembly 3 and wound around the outside of the winding roller 24, and then the controller inside the control box 4 is controlled by remote control to control the first driving member 23 to start, and the winding roller 24 is driven to rotate by the first driving member 23 to reel the wire rope. During the reeling process, the controller inside the control box 4 is controlled by the remote control to start the rope arrangement assembly 3, and the rope arrangement assembly 3 drives the wire rope to move up and down, so that the wire rope can be evenly wound around the outside of the winding roller 24, thereby realizing the recovery of the wire rope, which is more convenient than manually bundling and stacking it. At the same time, life safety is guaranteed by remote control. After the winding is completed, the winding roller 24 can be separated from the fixed seat 21 by hoisting or a manipulator, and the winding roller 24 can be placed in a suitable position, which can effectively store the wire rope to prevent it from being stacked on site and causing oil pollution.

[0028] The utility model is further described below in conjunction with embodiments.

[0029] Combination Figure 5 The rope arrangement assembly 3 includes a fixing frame 32 arranged at the upper end of the connecting seat 1, a rope guide block 31 is provided on one side of the fixing frame 32, a guide hole 311 is opened inside the rope guide block 31, and the rope arrangement assembly 3 also includes a second driving member 33 for driving the rope guide block 31 to move up and down.

[0030] In this embodiment, when the wire rope is recovered, one end of the wire rope is passed through the guide hole 311 and wound around the outside of the winding roller 24. When winding around the outside of the winding roller 24, the wire rope can be fixed to the outside of the winding roller 24 by tying a knot. The guide rope block 31 is controlled to move up and down by the second driving member 33, so that it can control the up and down movement of the wire rope, and cooperate with the rotation of the winding roller 24 to evenly wind the wire rope around the outside of the winding roller 24.

[0031] Combination Figure 3 The first driving member 23 includes a variable frequency motor 231 installed on the upper end of the fixed seat 21, and the conveying shaft end of the variable frequency motor 231 is connected to a reduction box 232. The output end of the reduction box 232 is provided with a gear 233 through an axis. A toothed disc 234 is meshed on one side of the gear 233. The toothed disc 234 is rotatably connected to the fixed seat 21, and the winding roller 24 is located at the upper end of the toothed disc 234.

[0032] In this embodiment, the controller controls the start of the variable frequency motor 231, reduces the speed of the variable frequency motor 231 through the reduction box 232, drives the gear 233 to rotate through the reduction box 232, drives the toothed disc 234 to rotate through the meshing of the gear 233, and drives the winding roller 24 to rotate through the toothed disc 234, thereby winding the wire rope.

[0033] Combination Figure 3 A limiting frame 235 is provided at the upper end of the toothed disc 234 , and the limiting frame 235 is adapted to the rotating disc base 22 .

[0034] In this embodiment, when the toothed disk 234 rotates, it drives the limit frame 235 to rotate, and the limit frame 235 drives the rotating disk base 22 to rotate. When the rotating disk base 22 is damaged, the rotating disk base 22 and the limit frame 235 can be disassembled and replaced. The steps are to pull the rotating disk base 22 upward to separate it from the limit frame 235. After separation, the new rotating disk base 22 is aligned with the limit frame 235 and inserted, so that the limit frame 235 blocks the rotating disk base 22, so that the rotating disk base 22 can be replaced.

[0035] Combination Figure 3 and Figure 4 A limiting column 221 is fixedly disposed on the upper end of the rotating disk base 22 , and a limiting hole 241 matching the limiting column 221 is opened at the lower end of the winding roller 24 .

[0036] In this embodiment, after the winding roller 24 has finished winding up the wire rope, the winding roller 24 is lifted upward by a robot or other mechanical equipment to separate the limiting hole 241 from the limiting column 221, and the winding roller 24 with the wire rope wrapped around the outside is placed back on the upper end of the rotating disk base 22. When placed on the upper end of the rotating disk base 22, the limiting column 221 is aligned with the limiting hole 241 to prevent the rotating disk base 22 from offsetting when driving the winding roller 24 to rotate.

[0037] Combination Figure 5 The second driving member 33 includes a chassis 331 arranged at the upper end of the connecting seat 1, a motor is installed inside the chassis 331, a screw rod 332 is connected to the output shaft end of the motor, and a slider 333 is provided on the outer thread of the screw rod 332. The slider 333 is slidably connected to the fixing frame 32 and fixedly connected to the guide rope block 31.

[0038] In this embodiment, the controller controls the motor inside the chassis 331 to start, and the motor drives the screw rod 332 to rotate. Since the screw rod 332 is threadedly connected to the slider 333, and the slider 333 is slidingly connected to the fixed frame 32, when the screw rod 332 rotates, the fixed frame 32 drives the guide rope block 31 to move up and down, thereby controlling the up and down movement of the wire rope.

[0039] Combination Figure 5 A slide groove 321 is provided on one side of the fixing frame 32 , and the sliding block 333 is slidably connected to the slide groove 321 .

[0040] In this embodiment, when the screw rod 332 rotates, the fixing frame 32 moves up and down along the inside of the slide groove 321 , and the slide groove 321 can play a guiding role to prevent the fixing frame 32 from being offset during movement.

[0041] It should be noted that the controller inside the control box 4 in the present application adopts a remote control as a remote control, which can control the rotation of the winding component 2 in the forward and reverse modes through the remote control, and can also control the speed switching of the controller, while taking into account the up and down movement of the rope arrangement component 3, so that it can perform automatic rope arrangement operation, effectively reducing the labor intensity of the staff and further improving work efficiency.

[0042] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0043] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. An automatic integrated wire rope replacement and recovery device for port lifting equipment, comprising a connecting seat (1), characterized in that: It also includes a winding assembly (2) for winding the steel wire rope and a rope arrangement assembly (3) for controlling the up and down movement of the steel wire rope, which are arranged at the upper end of the connecting seat (1); a control box (4) for controlling the movement of the winding assembly (2) and the rope arrangement assembly (3) is arranged at the upper end of the connecting seat (1); The winding assembly (2) comprises a fixed seat (21) arranged at the upper end of the connecting seat (1) and a rotating disk base (22) arranged at the upper end of the fixed seat (21); a winding roller (24) is arranged at the upper end of the rotating disk base (22); and a first driving member (23) for driving the winding roller (24) to rotate is arranged at the upper end of the fixed seat (21).

2. The automatic integrated wire rope replacement and recovery device for port lifting equipment according to claim 1 is characterized in that: The rope arrangement assembly (3) comprises a fixing frame (32) arranged at the upper end of the connecting seat (1), a rope guide block (31) is arranged on one side of the fixing frame (32), a guide hole (311) is opened inside the rope guide block (31), and the rope arrangement assembly (3) also comprises a second driving member (33) for driving the rope guide block (31) to move up and down.

3. The automatic integrated wire rope replacement and recovery device for port lifting equipment according to claim 1 is characterized in that: The first driving member (23) comprises a variable frequency motor (231) mounted on the upper end of the fixed seat (21); the conveying shaft end of the variable frequency motor (231) is connected to a reduction box (232); the output end of the reduction box (232) is provided with a gear (233) through a shaft; a toothed disc (234) is meshedly provided on one side of the gear (233); the toothed disc (234) is rotatably connected to the fixed seat (21); and the winding roller (24) is located at the upper end of the toothed disc (234).

4. The automatic integrated wire rope replacement and recovery device for port lifting equipment according to claim 3 is characterized in that: A limiting frame (235) is provided at the upper end of the toothed disc (234), and the limiting frame (235) is adapted to the rotating disc base (22).

5. The automatic integrated wire rope replacement and recovery device for port lifting equipment according to claim 4 is characterized in that: A limiting column (221) is fixedly arranged at the upper end of the rotating disk base (22), and a limiting hole (241) matching the limiting column (221) is opened at the lower end of the winding roller (24).

6. The automatic integrated wire rope replacement and recovery device for port lifting equipment according to claim 2 is characterized in that: The second driving member (33) comprises a chassis (331) arranged at the upper end of the connecting seat (1), a motor is installed inside the chassis (331), a screw rod (332) is connected to the output shaft end of the motor, a slider (333) is provided on the outer thread of the screw rod (332), and the slider (333) is slidably connected to the fixing frame (32) and fixedly connected to the guide rope block (31).

7. The automatic integrated wire rope replacement and recovery device for port lifting equipment according to claim 6 is characterized in that: A sliding groove (321) is provided on one side of the fixing frame (32), and the sliding block (333) is slidably connected to the sliding groove (321).

Images