Machine for filling whole piece of pulp and jam

Abstract

The utility model relates to the technical field of jam filling, in particular to a whole piece of pulp jam filling machine which is characterized in that the distance between two groups of guide components is adjusted according to the specification of a filling bottle, and a first motor is started, so that two groups of conveying rollers drive a conveying belt to rotate under the matching of a plurality of groups of auxiliary rollers; filling bottles are placed on the conveying belt and conveyed under guiding of the two sets of guiding assemblies, the positioning assembly positions one filling bottle, then the controller controls the filling assembly to conduct jam filling on the positioned filling bottle, and the filling efficiency is improved; comprising a conveying frame, a first motor, conveying rollers, auxiliary rollers, a conveying belt and a controller, the first motor is arranged at the front end of the conveying frame, two sets of conveying rollers and multiple sets of auxiliary rollers are rotationally arranged at the top end of the conveying frame, and the multiple sets of auxiliary rollers are arranged between the two sets of conveying rollers; the output end of the first motor is connected with the front ends of the set of conveying rollers. The filling device further comprises a filling assembly, a guiding assembly and a positioning assembly.

Description

Technical Field

[0001] The utility model relates to the technical field of jam filling, in particular to a whole-pulp jam filling machine. Background Art

[0002] The whole pulp jam filling machine is a mechanical device specially designed for filling jam containing whole pulp. During the jam filling process, this filling machine can effectively maintain the integrity of the pulp block and prevent the pulp from being over-squeezed or broken during the filling process.

[0003] In the prior art, a patent document with announcement number CN201999205U discloses an automatic jam filling machine, which is composed of a workbench, a tray and a cylinder, a material buffer tank, a three-way reversing solenoid valve, a feed pipe and a discharge pipe. The cylinder and the material buffer tank are coaxially fixed on the workbench, and an air storage tank is installed between the cylinder and the material buffer tank. The other end of the material buffer tank is connected to the feed pipe and the discharge pipe through a pipeline. The feed pipe and the discharge pipe are controlled by a three-way reversing solenoid valve, and a tray for placing packaging containers is fixed on the workbench corresponding to the discharge position of the discharge pipe.

[0004] During use, the above device cannot position the packaging container, which may cause the packaging container to tip over during filling, further affecting the filling efficiency. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a whole-piece fruit pulp jam filling machine which improves the filling efficiency.

[0006] The utility model discloses a whole-piece fruit pulp jam filling machine, comprising a conveying frame, a No. 1 motor, conveying rollers, auxiliary rollers, a conveyor belt and a controller. The No. 1 motor is arranged at the front end of the conveying frame, two groups of conveying rollers and multiple groups of auxiliary rollers are rotatably arranged at the top of the conveying frame, the multiple groups of auxiliary rollers are between the two groups of conveying rollers, the outer sides of the two groups of conveying rollers are sleeved with conveyor belts, the output end of the No. 1 motor is connected with the front end of one group of conveying rollers, the front end of the conveying frame is arranged with a controller, and the conveying frame also comprises a filling component, a guide component and a positioning component. The top end of the conveying frame is symmetrically arranged with two groups of guide components, the top end of the conveying frame is arranged with a filling component, the front end of the conveying frame is arranged with a positioning component, the controller is electrically connected with the No. 1 motor, the filling component and the positioning component; according to the specifications of the filling bottle, the spacing between the two groups of guide components is adjusted, and the No. 1 motor is started, so that the two groups of conveying rollers drive the conveyor belt to rotate under the cooperation of the multiple groups of auxiliary rollers, the filling bottle is placed on the conveyor belt and conveyed under the guidance of the two groups of guide components, the positioning component positions a filling bottle, and then the controller controls the filling component to fill the positioned filling bottle with jam, thereby improving the filling efficiency.

[0007] Preferably, the guide assembly includes a connecting plate, a strip opening, a bolt and a guide plate, and a plurality of groups of threaded grooves are arranged at the top of the conveying frame, the tops of the plurality of connecting plates are connected to the bottom end of the guide plate, each group of connecting plates is respectively provided with a group of strip openings, and each group of strip openings is respectively penetrated by a group of bolts; according to the specifications of the filling bottles, the spacing between the two groups of guide plates is adjusted, and then the bolts are passed through the strip openings and screwed into the threaded grooves, thereby completing the spacing adjustment of the two groups of guide plates, improving convenience and flexibility.

[0008] Preferably, the filling assembly includes a bracket, a storage barrel, a filling nozzle, a reduction motor, a rotating shaft and stirring blades. A bracket is provided at the top of the conveying frame, a storage barrel is installed on the bracket, a filling nozzle is provided at the bottom of the storage barrel, a reduction motor is provided at the top of the storage barrel, an output end of the reduction motor extends to the inside of the storage barrel and is installed with a rotating shaft, and multiple groups of stirring blades are installed on the rotating shaft inside the storage barrel; the reduction motor is started, so that the rotating shaft drives the stirring blades to mix the jam and pulp inside the storage barrel evenly to prevent the pulp from settling and causing uneven filling. When the filling bottle moves to the bottom of the storage barrel, the controller controls the filling nozzle to fill the filling bottle with jam.

[0009] Preferably, the positioning assembly includes a support plate, a fixed plate, a support rod, a photoelectric sensor, a No. 1 electric cylinder and a No. 2 electric cylinder. A support plate is provided at the front end of the conveying frame, a fixed plate is provided at the top of the support plate, a support rod is provided at the top of the support plate, a photoelectric sensor is installed on the support rod, and a No. 1 electric cylinder and a No. 2 electric cylinder are respectively provided on the fixed plate, and the support rod, the No. 1 electric cylinder and the No. 2 electric cylinder are all electrically connected to the controller; in the normal state, the No. 2 electric cylinder is in an extended state, and the support rod identifies the filling bottle passing by. When the filling bottle is conveyed by the conveyor belt When the filling of the first group of filling bottles is completed, the No. 1 electric cylinder extends, so that the No. 1 electric cylinder limits the second group of filling bottles, and then the No. 2 electric cylinder shortens, so that the first group of filling bottles that have been filled and installed can continue to be transported through the conveyor belt, and then the No. 2 electric cylinder extends again, and the No. 1 electric cylinder shortens again, so that the second group of filling bottles can be positioned by the No. 2 electric cylinder, and then the filling nozzle is operated to can the second group of filling bottles, thereby improving the filling efficiency and the accuracy of canning.

[0010] Preferably, it also includes adjustable feet, and a plurality of groups of adjustable feet are provided at the bottom end of the conveying frame; the plurality of groups of adjustable feet cooperate with each other to stably support the conveying frame, thereby improving stability.

[0011] Preferably, the inner ends of the two groups of guide plates are respectively provided with a smooth coating; the two groups of guide plates guide the filling bottles while reducing the friction resistance to the filling bottles.

[0012] Preferably, it further comprises an observation window, and the storage barrel is provided with an observation window; the staff can understand the storage condition of the jam in the storage barrel through the observation window.

[0013] Compared with the prior art, the utility model has the following beneficial effects: according to the specifications of the filling bottle, the spacing between the two groups of guide components is adjusted, and the No. 1 motor is started, so that the two groups of conveying rollers drive the conveyor belt to rotate with the cooperation of multiple groups of auxiliary rollers, the filling bottle is placed on the conveyor belt and conveyed under the guidance of the two groups of guide components, the positioning component positions a filling bottle, and then the controller controls the filling component to fill the positioned filling bottle with jam, thereby improving the filling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the explosion structure of the utility model;

[0016] Figure 3 It is a cross-sectional view of the storage barrel and reduction motor and other structures;

[0017] Figure 4 It is an enlarged structural schematic diagram of structures such as guide plates and connecting plates;

[0018] Figure 5 It is an enlarged structural schematic diagram of the structures of the No. 1 electric cylinder and the No. 2 electric cylinder.

[0019] Markings in the attached drawings: 1. Conveying frame; 2. Motor No. 1; 3. Conveying roller; 4. Auxiliary roller; 5. Conveyor belt; 6. Controller; 7. Connecting plate; 8. Strip opening; 9. Bolt; 10. Guide plate; 11. Bracket; 12. Storage barrel; 13. Filling nozzle; 14. Reduction motor; 15. Rotating shaft; 16. Stirring blade; 17. Support plate; 18. Fixed plate; 19. Support rod; 20. Photoelectric sensor; 21. Electric cylinder No. 1; 22. Electric cylinder No. 2; 23. Adjustable foot; 24. Observation window. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] Example 1

[0022] like Figure 1 and Figure 2As shown, a whole-piece fruit pulp jam filling machine of the utility model comprises a conveying frame 1, a No. 1 motor 2, conveying rollers 3, auxiliary rollers 4, a conveyor belt 5 and a controller 6. The No. 1 motor 2 is arranged at the front end of the conveying frame 1. Two groups of conveying rollers 3 and multiple groups of auxiliary rollers 4 are rotatably arranged at the top of the conveying frame 1. The multiple groups of auxiliary rollers 4 are between the two groups of conveying rollers 3. Conveyor belts 5 are sleeved on the outer sides of the two groups of conveying rollers 3. The output end of the No. 1 motor 2 is connected to the front end of a group of conveying rollers 3. The controller 6 is arranged at the front end of the conveying frame 1. It also comprises a filling component, a guide component and a positioning component. Two groups of guide components are symmetrically arranged at the top of the conveying frame 1. The filling component is arranged at the top of the conveying frame 1. The positioning component is arranged at the front end of the conveying frame 1. The controller 6 is electrically connected to the No. 1 motor 2, the filling component and the positioning component.

[0023] like Figure 2 and Figure 4 As shown, the guide assembly includes a connecting plate 7, a strip opening 8, a bolt 9 and a guide plate 10. A plurality of groups of threaded grooves are arranged at the top of the conveying frame 1. The tops of the plurality of connecting plates 7 are connected to the bottom of the guide plate 10. A group of strip openings 8 are arranged on each group of connecting plates 7, and a group of bolts 9 are respectively passed through each group of strip openings 8.

[0024] like Figure 1 , Figure 2 and Figure 3 As shown, the filling assembly includes a bracket 11, a storage barrel 12, a filling nozzle 13, a reduction motor 14, a rotating shaft 15 and a stirring blade 16. The bracket 11 is arranged at the top of the conveying frame 1, the storage barrel 12 is installed on the bracket 11, the filling nozzle 13 is arranged at the bottom of the storage barrel 12, the reduction motor 14 is arranged at the top of the storage barrel 12, the output end of the reduction motor 14 extends to the inside of the storage barrel 12 and is installed with a rotating shaft 15, and multiple groups of stirring blades 16 are installed on the rotating shaft 15 inside the storage barrel 12.

[0025] In this embodiment, according to the specifications of the filling bottle, the spacing between the two groups of guide plates 10 is adjusted, and then the bolts 9 are passed through the strip opening 8 and screwed into the threaded groove to complete the spacing adjustment of the two groups of guide plates 10, and the No. 1 motor 2 is started, so that the two groups of conveying rollers 3 drive the conveyor belt 5 to rotate with the cooperation of multiple groups of auxiliary rollers 4, and the filling bottle is placed on the conveyor belt 5 and conveyed under the guidance of the two groups of guide plates 10. The positioning component positions a filling bottle, and the reduction motor 14 is started, so that the rotating shaft 15 drives the stirring blades 16 to mix the jam and pulp inside the storage barrel 12 evenly to prevent the pulp from settling and causing uneven filling. When the filling bottle moves to the bottom of the storage barrel 12, the controller 6 controls the filling nozzle 13 to fill the filling bottle with jam.

[0026] Example 2

[0027] like Figure 1 and Figure 2As shown, a whole-piece fruit pulp jam filling machine of the utility model comprises a conveying frame 1, a No. 1 motor 2, conveying rollers 3, auxiliary rollers 4, a conveyor belt 5 and a controller 6. The No. 1 motor 2 is arranged at the front end of the conveying frame 1. Two groups of conveying rollers 3 and multiple groups of auxiliary rollers 4 are rotatably arranged at the top of the conveying frame 1. The multiple groups of auxiliary rollers 4 are between the two groups of conveying rollers 3. Conveyor belts 5 are sleeved on the outer sides of the two groups of conveying rollers 3. The output end of the No. 1 motor 2 is connected to the front end of a group of conveying rollers 3. The controller 6 is arranged at the front end of the conveying frame 1. It also comprises a filling component, a guide component and a positioning component. Two groups of guide components are symmetrically arranged at the top of the conveying frame 1. The filling component is arranged at the top of the conveying frame 1. The positioning component is arranged at the front end of the conveying frame 1. The controller 6 is electrically connected to the No. 1 motor 2, the filling component and the positioning component.

[0028] like Figure 2 and Figure 4 As shown, the guide assembly includes a connecting plate 7, a strip opening 8, a bolt 9 and a guide plate 10. A plurality of groups of threaded grooves are arranged at the top of the conveying frame 1. The tops of the plurality of connecting plates 7 are connected to the bottom of the guide plate 10. A group of strip openings 8 are arranged on each group of connecting plates 7, and a group of bolts 9 are respectively passed through each group of strip openings 8.

[0029] like Figure 1 , Figure 2 and Figure 3 As shown, the filling assembly includes a bracket 11, a storage barrel 12, a filling nozzle 13, a reduction motor 14, a rotating shaft 15 and a stirring blade 16. The top of the conveying frame 1 is provided with the bracket 11, the storage barrel 12 is installed on the bracket 11, the bottom of the storage barrel 12 is provided with the filling nozzle 13, the top of the storage barrel 12 is provided with a reduction motor 14, the output end of the reduction motor 14 extends to the inside of the storage barrel 12 and is installed with the rotating shaft 15, and multiple groups of stirring blades 16 are installed on the rotating shaft 15 inside the storage barrel 12;

[0030] As 1 and Figure 5 As shown, the positioning assembly includes a support plate 17, a fixing plate 18, a support rod 19, a photoelectric sensor 20, a No. 1 electric cylinder 21 and a No. 2 electric cylinder 22. The front end of the conveying frame 1 is provided with a support plate 17, the top of the support plate 17 is provided with a fixing plate 18, the top of the support plate 17 is provided with a support rod 19, the support rod 19 is mounted with a photoelectric sensor 20, the fixing plate 18 is respectively provided with a No. 1 electric cylinder 21 and a No. 2 electric cylinder 22, and the support rod 19, the No. 1 electric cylinder 21 and the No. 2 electric cylinder 22 are all electrically connected to the controller 6;

[0031] It also includes adjustable feet 23 and an observation window 24 . A plurality of groups of adjustable feet 23 are provided at the bottom end of the conveying frame 1 , and an observation window 24 is provided on the storage barrel 12 .

[0032] In this embodiment, according to the specifications of the filling bottles, the spacing between the two groups of guide plates 10 is adjusted, and then the bolts 9 are passed through the strip opening 8 and screwed with the thread groove, so as to complete the spacing adjustment of the two groups of guide plates 10, and the No. 1 motor 2 is started, so that the two groups of conveying rollers 3 drive the conveyor belt 5 to rotate under the cooperation of multiple groups of auxiliary rollers 4, and the filling bottles are placed on the conveyor belt 5 and conveyed under the guidance of the two groups of guide plates 10, and the reduction motor 14 is started, so that the rotating shaft 15 drives the stirring blades 16 to mix the jam pulp inside the storage barrel 12 evenly to prevent the pulp from settling and causing uneven filling. Under normal conditions, the No. 2 The electric cylinder 22 is in an extended state, the support rod 19 identifies the passing filling bottles, and the No. 2 electric cylinder 22 positions the first group of filling bottles. When the first group of filling bottles is filled, the No. 1 electric cylinder 21 is extended, so that the No. 1 electric cylinder 21 limits the second group of filling bottles, and then the No. 2 electric cylinder 22 is shortened, so that the first group of filling bottles that have been filled and installed continue to be transported through the conveyor belt 5, and then the No. 2 electric cylinder 22 is extended again, and the No. 1 electric cylinder 21 is shortened again, so that the second group of filling bottles is positioned by the No. 2 electric cylinder 22, and then the filling nozzle 13 is operated to can the second group of filling bottles.

[0033] The utility model is a whole-piece fruit pulp jam filling machine, in which the first electric cylinder and the second electric cylinder respectively position the filling machine through corresponding piston rods. The No. 1 motor 2, the controller 6, the filling nozzle 13, the reduction motor 14, the support rod 19, the No. 1 electric cylinder 21 and the No. 2 electric cylinder 22 of the whole-piece fruit pulp jam filling machine of the utility model are purchased on the market, and the technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for the technicians in this field to make creative labor.

[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A whole-piece fruit pulp jam filling machine, comprising a conveying frame (1), a No. 1 motor (2), a conveying roller (3), an auxiliary roller (4), a conveyor belt (5) and a controller (6), wherein the No. 1 motor (2) is arranged at the front end of the conveying frame (1), two groups of conveying rollers (3) and a plurality of groups of auxiliary rollers (4) are rotatably arranged at the top end of the conveying frame (1), the plurality of groups of auxiliary rollers (4) are arranged between the two groups of conveying rollers (3), the outer sides of the two groups of conveying rollers (3) are sleeved with a conveyor belt (5), the output end of the No. 1 motor (2) is connected to the front end of a group of conveying rollers (3), and the controller (6) is arranged at the front end of the conveying frame (1), characterized in that: It also includes a filling component, a guide component and a positioning component. Two groups of guide components are symmetrically arranged at the top of the conveying frame (1). The top of the conveying frame (1) is provided with a filling component. The front end of the conveying frame (1) is provided with a positioning component. The controller (6) is electrically connected to the No. 1 motor (2), the filling component and the positioning component.

2. A whole fruit pulp jam filling machine as claimed in claim 1, characterized in that: The guide assembly comprises a connecting plate (7), a strip opening (8), a bolt (9) and a guide plate (10); a plurality of groups of threaded grooves are arranged at the top of the conveying frame (1); the tops of the plurality of groups of connecting plates (7) are connected to the bottom of the guide plate (10); each group of connecting plates (7) is respectively provided with a group of strip openings (8); and each group of strip openings (8) is respectively penetrated with a group of bolts (9).

3. A whole fruit pulp jam filling machine as claimed in claim 1, characterized in that: The filling assembly comprises a bracket (11), a material storage barrel (12), a filling nozzle (13), a reduction motor (14), a rotating shaft (15) and stirring blades (16); the bracket (11) is arranged at the top of the conveying frame (1), the material storage barrel (12) is mounted on the bracket (11), the filling nozzle (13) is arranged at the bottom of the material storage barrel (12), the reduction motor (14) is arranged at the top of the material storage barrel (12), the output end of the reduction motor (14) extends to the inside of the material storage barrel (12) and is mounted with the rotating shaft (15), and a plurality of groups of stirring blades (16) are mounted on the rotating shaft (15) inside the material storage barrel (12).

4. A whole fruit pulp jam filling machine as claimed in claim 1, characterized in that: The positioning assembly comprises a support plate (17), a fixing plate (18), a support rod (19), a photoelectric sensor (20), a No. 1 electric cylinder (21) and a No. 2 electric cylinder (22); a support plate (17) is arranged at the front end of the conveying frame (1); a fixing plate (18) is arranged at the top end of the support plate (17); a support rod (19) is arranged at the top end of the support plate (17); a photoelectric sensor (20) is installed on the support rod (19); a No. 1 electric cylinder (21) and a No. 2 electric cylinder (22) are respectively arranged on the fixing plate (18); the support rod (19), the No. 1 electric cylinder (21) and the No. 2 electric cylinder (22) are all electrically connected to the controller (6).

5. A whole fruit pulp jam filling machine as claimed in claim 1, characterized in that: It also includes adjustable feet (23), and a plurality of groups of adjustable feet (23) are provided at the bottom end of the conveying frame (1).

6. A whole fruit pulp jam filling machine as claimed in claim 2, characterized in that: The inner ends of the two groups of guide plates (10) are respectively provided with a smooth coating.

7. A whole fruit pulp jam filling machine as claimed in claim 3, characterized in that: It also comprises an observation window (24), and the storage barrel (12) is provided with an observation window (24).

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