Composite testing fixture
By designing an integrated composite inspection tool, using power components, drive components and abutment components, the integration of dimension detection of automobile mufflers and gas leakage detection is achieved, solving the problems of poor practicality and inconvenience in use caused by the separation design of traditional detection tools.
Patent Information
- Application Number
- CN202420664165.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The traditional automotive muffler detection tool is designed and separated, and it requires separate detection tools for size detection and gas leakage detection, which are poor in practicality and inconvenient to use.
A composite inspection tool is designed with an integrated design, including a inspection tool holder, support plate, muffler body and auxiliary devices, and the integration of dimension detection and gas leakage detection through power components, drive components and abutment components.
An integrated design for automotive muffler size detection and gas leakage detection is realized, which improves the practicality and convenience of detection and reduces the complexity of equipment setup and operation during the detection process.
Smart Images

Figure CN222579120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile muffler detection, in particular to a composite detection tool. Background Art
[0002] Automobile muffler is a very important part of automobile accessories. Its main function is to improve driving and riding comfort by reducing the noise generated when the engine is working.
[0003] The working principle of the car muffler is to use two pipes of different lengths in the pipeline. When the sound waves pass through these pipes, the difference in length between the two pipes is equal to half the wavelength of the sound waves emitted by the car, so the two sound waves interfere with each other when superimposed, cancel each other out, thereby reducing the sound intensity and the sound emitted. This interference silencing effect reduces the sound and achieves the effect of silencing. In addition, the internal structure design of the muffler can also play the role of internal silencing, for example, by filling sound-absorbing materials around the pipe to absorb sound energy, the purpose of further silencing is achieved.
[0004] Automobile mufflers need to be inspected for size and gas leakage during production, but traditional inspection tools are mostly designed separately, that is, size inspection and gas leakage inspection are carried out by separate inspection tools. Corresponding independent inspection tools need to be set up separately when used, which is of poor practicality and inconvenient to use. Utility Model Content
[0005] The purpose of the utility model is to provide a composite gauge, which can realize the integrated design of size detection and gas leakage detection gauge when in use, effectively improve the practicability and make it more convenient to use.
[0006] To achieve the above-mentioned purpose, the utility model provides a composite gauge, comprising a gauge frame, a support plate and a muffler body, wherein the support plate is fixedly connected to the gauge frame and is located on both sides of the gauge frame, the muffler body is placed on the support plate, and further comprises an auxiliary device;
[0007] The auxiliary device includes a left support plate, a left limit block, a first movable platform, a right support plate, a right limit block, an abutment block, a detection head, a connecting plate, a manual clamp, a hand-turned valve, a power assembly, a driving assembly and an abutment assembly. The left support plate is fixedly connected to the inspection frame and is located on the left side of the inspection frame. The left limit block is fixedly connected to the left support plate and is located on the left support plate. The first movable platform is fixedly connected to the inspection frame and is located on the right side of the inspection frame. The right support plate is fixedly connected to the first movable platform and is located on the first movable platform. The right limit block is fixedly connected to the right support plate and is located on the right support plate. The abutment block is connected to the right limit The positioning block is slidably connected and is slidably connected to the muffler body and is located on the side of the right limit block close to the muffler body. The detection head is arranged on the rear side of the muffler body. The connecting plate is detachably connected to the detection head and is located on one side of the detection head. The manual clamp is fixedly connected to the gauge frame and is located on the side of the gauge frame close to the left limit block. The hand valve is fixedly connected to the gauge frame and is located on the gauge frame. The power assembly is arranged on one side of the first moving platform, the driving assembly is arranged on the side of the gauge frame close to the detection head, and the abutment assembly is arranged on the side of the gauge frame close to the muffler body.
[0008] Wherein, the power assembly includes a guide frame, a connecting rod, a support frame, a power cylinder and a locking member, the guide frame is fixedly connected to the gauge frame and is located on the side of the gauge frame close to the first movable platform; the connecting rod is slidably connected to the guide frame, and is fixedly connected to the abutment block and is located on the guide frame; the support frame is fixedly connected to the gauge frame and is located on the side of the gauge frame close to the guide frame; the power cylinder is fixedly connected to the support frame, and the output end of the power cylinder is detachably connected to the connecting rod and is located on the support frame; the locking assembly is arranged on the side of the gauge frame close to the first movable platform.
[0009] Wherein, the locking component includes a locking block and a locking pin, the locking block is fixedly connected to the inspection fixture frame and is located on the side of the inspection fixture frame close to the first movable platform; the locking pin is slidably connected to the first movable platform and is slidably connected to the locking block, and is located on the side of the first movable platform close to the locking block.
[0010] Wherein, the driving assembly includes a second movable table, a driving cylinder, an adjusting block and a fixed threaded pin, the second movable table is fixedly connected to the gauge frame and is located on the gauge frame; the driving cylinder is fixedly connected to the second movable table, the output end of the driving cylinder is fixedly connected to the connecting plate and is located on the second movable table; the adjusting block is fixedly connected to the gauge frame and is located on the gauge frame; the fixed threaded pin is slidably connected to the second movable table, is threadedly connected to the adjusting block, and is located on the side of the second movable table close to the adjusting block.
[0011] Wherein, the abutment assembly includes a first abutment plate and a second abutment plate, wherein the first abutment plate is fixedly connected to the gauge frame and located at the front side of the gauge frame; the second abutment plate is fixedly connected to the gauge frame and located at a side of the gauge frame away from the first abutment plate.
[0012] Wherein, the auxiliary device also includes a locked moving wheel and a guide wheel, the locked moving wheel is fixedly connected to the gauge frame and located at the bottom of the gauge frame; the guide wheel is fixedly connected to the gauge frame and located on the side of the gauge frame away from the locked moving wheel.
[0013] The utility model discloses a composite inspection tool, support plates are installed on both sides of the inspection tool frame, the muffler body can be placed on the support plates for preliminary support, and the abutment assembly is used for abutment cooperation, and then, the size detection can be realized through the left support plate, the left limit block, the first movable platform, the right support plate, the right limit block, the abutment block and the power assembly. After the size detection is qualified, the manual clamp is operated to limit the top of the muffler body, and then, with the cooperation of the detection head, the connecting plate, the hand valve and the driving assembly, the gas leakage detection can be realized. Because the relevant parts of the size detection and the gas leakage detection are integrated on the inspection tool frame, the integrated design of the size detection and the gas leakage detection inspection tool can be realized when it is used, which effectively improves the practicality and is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0015] Figure 1 It is a schematic diagram of the overall structure of the composite gauge of the first embodiment of the utility model.
[0016] Figure 2 It is a schematic structural diagram of the second mobile station of the first embodiment of the utility model.
[0017] Figure 3 It is a structural schematic diagram of a connecting rod of the first embodiment of the utility model.
[0018] Figure 4 It is a schematic diagram of the overall structure of the composite gauge of the second embodiment of the utility model.
[0019] In the figure: 101-gauging frame, 102-support plate, 103-muffler body, 104-left support plate, 105-left limit block, 106-first moving platform, 107-right support plate, 108-right limit block, 109-abutment block, 110-detection head, 111-connecting plate, 112-manual clamp, 113-hand valve, 114-guide frame, 115-connecting rod, 116-support frame, 117-power cylinder, 118-locking block, 119-locking latch, 120-second moving platform, 121-driving cylinder, 122-adjusting block, 123-fixed threaded pin, 124-first abutment plate, 125-second abutment plate, 201-locked moving wheel, 202-guide wheel. DETAILED DESCRIPTION
[0020] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0021] Embodiment 1:
[0022] like Figures 1 to 3 As shown, Figure 1 It is a schematic diagram of the overall structure of the composite inspection fixture. Figure 2 is a schematic structural diagram of the second mobile station 120, Figure 3 It is a structural schematic diagram of a connecting rod 115. The utility model provides a composite inspection tool: it includes a inspection tool frame 101, a support plate 102, a muffler body 103 and an auxiliary device, the auxiliary device includes a left support plate 104, a left limit block 105, a first movable platform 106, a right support plate 107, a right limit block 108, an abutment block 109, a detection head 110, a connecting plate 111, a manual clamp 112, a hand valve 113, a power assembly, a drive assembly and an abutment assembly, the power assembly includes a guide frame 114, a connecting rod 115, a support frame 116, a power cylinder 117 and a locking member, the locking member includes a locking block 118 and a locking pin 119, the drive assembly includes a second movable platform 120, a drive cylinder 121, an adjustment block 122 and a fixed threaded pin 123, and the abutment assembly includes a first abutment plate 124 and a second abutment plate 125. When the above-mentioned scheme can be used, the integrated design of size detection and gas leakage detection fixture can be realized, which effectively improves practicality and is more convenient to use. It can be understood that the above-mentioned scheme can realize the integrated design of muffler size detection and gas leakage detection fixture.
[0023] In this embodiment, the support plates 102 are fixedly connected to the gauge frame 101 and are located on both sides of the gauge frame 101, and the muffler body 103 is placed on the support plates 102. The support plates 102 are mounted on the gauge frame 101 by positioning pins and bolts, and are symmetrically arranged in pairs, so as to facilitate the placement and support of the muffler body 103.
[0024] Among them, the left support plate 104 is fixedly connected to the inspection frame 101 and is located on the left side of the inspection frame 101, the left limit block 105 is fixedly connected to the left support plate 104 and is located on the left support plate 104, the first movable platform 106 is fixedly connected to the inspection frame 101 and is located on the right side of the inspection frame 101, the right support plate 107 is fixedly connected to the first movable platform 106 and is located on the first movable platform 106, the right limit block 108 is fixedly connected to the right support plate 107 and is located on the right support plate 107, the abutment block 109 is slidably connected to the right limit block 108, and is slidably connected to the muffler body 103, and is located near the right limit block 108 The detection head 110 is arranged on the rear side of the muffler body 103, the connecting plate 111 is detachably connected to the detection head 110 and is located on the side of the detection head 110, the manual clamp 112 is fixedly connected to the gauge frame 101 and is located on the side of the gauge frame 101 close to the left limit block 105, the hand valve 113 is fixedly connected to the gauge frame 101 and is located on the gauge frame 101, the power component is arranged on the side of the first moving platform 106, the driving component is arranged on the side of the gauge frame 101 close to the detection head 110, and the abutment component is arranged on the side of the gauge frame 101 close to the muffler body 103.The left support plate 104 is mounted on the inspection frame 101 by means of positioning pins and bolts, the left limit block 105 is mounted on the left support plate 104 by means of positioning pins and bolts, the first movable platform 106 is composed of a bottom linear guide rail and a top mounting plate, the linear guide rail is mounted on the inspection frame 101 by means of bolts, the equipped linear slider is connected to the mounting plate by means of bolts, buffers are mounted on both sides of the mounting plate to buffer the movement of the mounting plate, the right support plate 107 is mounted on the mounting plate of the first movable platform 106 by means of positioning pins and bolts, the right limit block 108 is mounted on the right support plate 107 by means of positioning pins and bolts, the abutment block 109 can slide into the right side detection port of the muffler body 103, the detection head 110 is provided with an air guide pipe portion, which is convenient for extending into the detection port on the rear side of the muffler body 103 and conveying detection air, and a curved portion is provided on the front side of the detection head 110 for easy abutment On the muffler body 103, a sealing gasket is fixedly arranged on the curved portion for abutment protection and sealing, the connecting plate 111 is installed on the detection head 110 by bolts, the bottom fixing bracket of the manual clamp 112 is installed on the inspection frame 101 by bolts, the hand valve 113 is installed on the inspection frame 101 by bolts, and is connected with the regulating valve on the inspection head 110 through an air pipe, which is used for air on-off control of the inspection head 110, the power component is arranged on one side of the first moving platform 106, and is used to drive the abutment block 109 and the right limit block 108 to move for size detection, the driving component is arranged on the side of the inspection frame 101 close to the inspection head 110, and is used to realize the movement of the inspection head 110, and the abutment component is arranged on the side of the inspection frame 101 close to the muffler body 103, and is used to assist in gas leakage detection.
[0025] Secondly, the guide frame 114 is fixedly connected to the gauge frame 101 and is located on the side of the gauge frame 101 close to the first movable platform 106; the connecting rod 115 is slidably connected to the guide frame 114, and is fixedly connected to the abutment block 109, and is located on the guide frame 114; the support frame 116 is fixedly connected to the gauge frame 101 and is located on the side of the gauge frame 101 close to the guide frame 114; the power cylinder 117 is fixedly connected to the support frame 116, and the output end of the power cylinder 117 is detachably connected to the connecting rod 115 and is located on the support frame 116; the locking assembly is arranged on the side of the gauge frame 101 close to the first movable platform 106. The guide frame 114 is installed on the inspection frame 101 through positioning pins and bolts, and a through hole is provided. A linear sliding bearing is installed in the hole to facilitate the sliding of the connecting rod 115. The support frame 116 is installed on the inspection frame 101 through positioning pins and bolts. The power cylinder 117 is installed on the support frame 116 through bolts. A T-shaped cavity is set at the tail of the connecting rod 115 to facilitate connection with the output end of the power cylinder 117 through a threaded connector. The front head of the threaded connector is inserted into the T-shaped cavity, and the threaded end of the tail is installed in the threaded cavity on the piston rod of the power cylinder 117. The abutment block 109 is installed on the front end of the connecting rod 115 through bolts. The locking assembly is arranged on the side of the inspection frame 101 close to the first moving platform 106, and is used to achieve the qualified judgment of size detection.
[0026] Then, the locking block 118 is fixedly connected to the inspection fixture frame 101 and is located on the side of the inspection fixture frame 101 close to the first movable platform 106; the locking latch 119 is slidably connected to the first movable platform 106 and is slidably connected to the locking block 118 and is located on the side of the first movable platform 106 close to the locking block 118. The locking block 118 is installed on the inspection fixture frame 101 by means of positioning pins and bolts, and a matching sleeve is provided in the upward inner hole thereof to facilitate the sliding installation of the bottom end of the locking latch 119. After the locking latch 119 passes through the through hole of the top mounting plate of the first movable platform 106, the bottom can slide into the sliding sleeve of the locking block 118. During size detection, after the power cylinder 117 drives the connecting rod 115 to move, it can push the abutment block 109 to slide into the through cavity formed by the right limit block 108 and continue to move. , and finally abuts against the right side detection port of the muffler body 103. At the same time, the mounting plate on the first movable platform 106 is moved by the thrust, so that the right limit block 108 can abut against the right side external end surface of the muffler body 103, and cooperate with the left limit block 105 to clamp the muffler body 103. At this time, the locking pin 119 can be directly and easily inserted into the locking block 118, and the size is qualified. On the contrary, if the locking pin 119 cannot be inserted into the locking block 118, the size is unqualified.
[0027] Further, the second movable table 120 is fixedly connected to the gauge frame 101 and is located on the gauge frame 101; the driving cylinder 121 is fixedly connected to the second movable table 120, and the output end of the driving cylinder 121 is fixedly connected to the connecting plate 111 and is located on the second movable table 120; the adjusting block 122 is fixedly connected to the gauge frame 101 and is located on the gauge frame 101; the fixed threaded pin 123 is slidably connected to the second movable table 120, and is threadedly connected to the adjusting block 122, and is located on the side of the second movable table 120 close to the adjusting block 122. The second movable platform 120 is composed of a bottom linear guide and a top mounting plate, the linear guide is mounted on the inspection fixture frame 101 by bolts, the equipped linear slider is connected to the mounting plate by bolts, buffers are installed on both sides of the linear guide to buffer the movement of the mounting plate, the driving cylinder 121 is mounted on the second movable platform 120 by bolts, the output end of the driving cylinder 121 is connected to the connecting plate 111 by bolts, the adjusting block 122 is mounted on the inspection fixture frame 101 by positioning pins and bolts, the fixing threaded pin 123 is used for the second movable platform 120 and the adjusting block 122 to install and lock, the second movable platform 120 cooperates with the adjusting block 122 at different positions, the position of the detection head 110 can be adjusted, which is conducive to the detection of the muffler body 103 at different detection port positions.
[0028] Finally, the first abutment plate 124 is fixedly connected to the gauge frame 101 and is located at the front side of the gauge frame 101; the second abutment plate 125 is fixedly connected to the gauge frame 101 and is located at the side of the gauge frame 101 away from the first abutment plate 124. The first abutment plate 124 is installed on the gauge frame 101 through positioning pins and bolts, and the second abutment plate 125 is installed on the gauge frame 101 through positioning pins and bolts. By setting the first abutment plate 124 and the second abutment plate 125, when the driving cylinder 121 pushes the detection head 110 to cooperate with the muffler body 103, auxiliary support can be provided to prevent the muffler body 103 from being deformed by force.
[0029] When the utility model realizes the integrated design of the muffler size detection and gas leakage detection fixture, effectively improves the practicality and is more convenient to use, first, the components are fixedly installed and the corresponding air pipes are connected as needed, and then the detection can be carried out. First, the muffler body 103 is placed on the plurality of support plates 102 for preliminary support, and then the left side of the muffler body 103 is abutted against the left limit block 105, and then the power cylinder 117 is controlled to move and extend, and the power cylinder 117 is controlled to move and extend. The force cylinder 117 will drive the connecting rod 115 to move, and then push the abutment block 109 to slide into the through cavity formed by the right limit block 108, and continue to move, and finally abut against the right detection port of the muffler body 103. At the same time, the mounting plate on the first moving platform 106 is moved by the thrust, so that the right limit block 108 can abut against the right end surface of the muffler body 103, cooperate with the left limit block 105, and clamp the muffler body 103. At this time, if the locking pin 119 can The locking pin 119 is directly and easily inserted into the locking block 118, and the detection size is qualified. Otherwise, if the locking pin 119 cannot be inserted into the locking block 118, the size is unqualified. After the size is qualified, the locking pin 119 is not pulled out, and the manual clamp 112 is further operated to limit the top of the muffler body 103. Then, the driving cylinder 121 is controlled to move, and the connecting plate 111 and the detection head 110 are pushed to move, so that the detection head 110 abuts against the rear side of the muffler body 103. Outside the detection port, then, quantitative detection air is delivered through the hand-turned valve 113, and then the air delivery is closed. At this time, the detection personnel can approach the corresponding monitoring point of the muffler body 103 by hand to feel the leakage. If the leakage is obvious or large, it is unqualified. Because the relevant parts of size detection and gas leakage detection are integrated on the inspection fixture frame 101, it can be used to realize the integrated design of size detection and gas leakage detection inspection fixtures, which effectively improves practicality and is more convenient to use.
[0030] Embodiment 2:
[0031] like Figure 4 As shown, Figure 4 is a schematic diagram of the overall structure of a composite gauge. On the basis of the first embodiment, the utility model provides a composite gauge, wherein the auxiliary device further includes a locked moving wheel 201 and a guide wheel 202 .
[0032] The locking moving wheel 201 is fixedly connected to the gauge frame 101 and is located at the bottom of the gauge frame 101; the guide wheel 202 is fixedly connected to the gauge frame 101 and is located at the side of the gauge frame 101 away from the locking moving wheel 201. The locking moving wheel 201 is installed on both sides of the bottom of the gauge frame 101 by bolts, and the guide wheel 202 is installed on both sides of the bottom of the gauge frame 101 by bolts.
[0033] In this embodiment, the locking moving wheel 201 and the guide wheel 202 are provided to facilitate the movement of the inspection tool.
[0034] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. A composite gauge, comprising a gauge frame, a support plate and a muffler body, wherein the support plate is fixedly connected to the gauge frame and is located on both sides of the gauge frame, and the muffler body is placed on the support plate, characterized in that: Also includes auxiliary devices; The auxiliary device includes a left support plate, a left limit block, a first movable platform, a right support plate, a right limit block, an abutment block, a detection head, a connecting plate, a manual clamp, a hand-turned valve, a power assembly, a driving assembly and an abutment assembly. The left support plate is fixedly connected to the inspection frame and is located on the left side of the inspection frame. The left limit block is fixedly connected to the left support plate and is located on the left support plate. The first movable platform is fixedly connected to the inspection frame and is located on the right side of the inspection frame. The right support plate is fixedly connected to the first movable platform and is located on the first movable platform. The right limit block is fixedly connected to the right support plate and is located on the right support plate. The abutment block is connected to the right limit The positioning block is slidably connected and is slidably connected to the muffler body and is located on the side of the right limit block close to the muffler body. The detection head is arranged on the rear side of the muffler body. The connecting plate is detachably connected to the detection head and is located on one side of the detection head. The manual clamp is fixedly connected to the gauge frame and is located on the side of the gauge frame close to the left limit block. The hand valve is fixedly connected to the gauge frame and is located on the gauge frame. The power assembly is arranged on one side of the first moving platform, the driving assembly is arranged on the side of the gauge frame close to the detection head, and the abutment assembly is arranged on the side of the gauge frame close to the muffler body.
2. The composite gauge according to claim 1, characterized in that: The power assembly includes a guide frame, a connecting rod, a support frame, a power cylinder and a locking member. The guide frame is fixedly connected to the gauge frame and is located on the side of the gauge frame close to the first movable platform; the connecting rod is slidably connected to the guide frame, fixedly connected to the abutment block, and located on the guide frame; the support frame is fixedly connected to the gauge frame and is located on the side of the gauge frame close to the guide frame; the power cylinder is fixedly connected to the support frame, and the output end of the power cylinder is detachably connected to the connecting rod and is located on the support frame; the locking member is arranged on the side of the gauge frame close to the first movable platform.
3. The composite gauge as claimed in claim 2, characterized in that: The locking component includes a locking block and a locking latch. The locking block is fixedly connected to the inspection fixture frame and is located on a side of the inspection fixture frame close to the first movable platform. The locking latch is slidably connected to the first movable platform and slidably connected to the locking block, and is located on a side of the first movable platform close to the locking block.
4. The composite gauge according to claim 1, characterized in that: The driving assembly includes a second movable platform, a driving cylinder, an adjusting block and a fixed threaded pin. The second movable platform is fixedly connected to the gauge frame and is located on the gauge frame; the driving cylinder is fixedly connected to the second movable platform, and the output end of the driving cylinder is fixedly connected to the connecting plate and is located on the second movable platform; the adjusting block is fixedly connected to the gauge frame and is located on the gauge frame; the fixed threaded pin is slidably connected to the second movable platform, is threadedly connected to the adjusting block, and is located on the second movable platform near the adjusting block.
5. The composite gauge according to claim 1, characterized in that: The abutment assembly includes a first abutment plate and a second abutment plate, wherein the first abutment plate is fixedly connected to the gauge frame and located at the front side of the gauge frame; the second abutment plate is fixedly connected to the gauge frame and located at a side of the gauge frame away from the first abutment plate.
6. The composite gauge according to claim 1, characterized in that: The auxiliary device also includes a lockable moving wheel and a guide wheel. The lockable moving wheel is fixedly connected to the gauge frame and located at the bottom of the gauge frame; the guide wheel is fixedly connected to the gauge frame and located at a side of the gauge frame away from the lockable moving wheel.