Abrasion resistance detection device for new energy cable processing
By designing a cable detection device that includes components such as support ring, rotating sleeve, adjustment screw, etc., the problem that traditional cable wear resistance detection devices cannot achieve comprehensive testing is solved, and the testing efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421017689.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-11
AI Technical Summary
Traditional cable wear resistance detection devices cannot achieve comprehensive wear resistance testing on the cable surface, resulting in the inefficient testing of the test process and the contact position of the cable and the grinding belt need to be continuously adjusted.
A wear resistance detection device for processing new energy cables is designed, and a combination structure of support ring, rotating sleeve, adjustment screw, movable ring, movable rod, connecting plate, mounting frame, mounting plate, and friction block can be used to adjust the test diameter length according to the cable model size, and achieve all-round wear resistance testing on the outside of the cable.
The device can achieve full-range wear resistance testing on the outside of the cable, improve testing efficiency, and ensure the accuracy and stability of the test results through a convenient grinding block replacement mechanism.
Smart Images
Figure CN222579879U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable detection, in particular to a wear resistance detection device for new energy cable processing. Background Art
[0002] New energy cables are usually installed outdoors and exposed to various harsh climatic conditions, such as high temperature, low temperature, ultraviolet rays, wind and sand, etc., which may cause wear on the cable surface. The wear resistance detection device can perform real-time wear resistance tests on new energy cables to ensure that the processed and produced cables meet the predetermined quality standards and performance indicators.
[0003] Traditional cable wear resistance testing mostly involves grinding the outer surface of the cable with a friction belt. As the friction belt rotates and contacts the outer surface of the cable, the outer surface of the cable is then ground, thereby simulating the effect of cable wear.
[0004] However, when this method is used to test the wear resistance of cables, it is usually limited by the contact surface between the grinding belt and the cable, so that the grinding belt can only test a part of the outside of the cable when conducting a simulated cable wear resistance test, and cannot perform a full-scale wear resistance test on the cable surface. As a result, the traditional wear resistance detection device for cable processing needs to continuously adjust the contact position between the cable and the grinding belt during the test, making the wear resistance test process not efficient enough. For this reason, a wear resistance detection device for new energy cable processing is proposed. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a wear resistance detection device for new energy cable processing, aiming to improve the problem that the wear resistance detection device in the prior art needs to continuously adjust the contact position of the cable and the grinding belt during testing, making the wear resistance test process inefficient.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] The cam is provided with a toothed plate, and a toothed plate is provided on the top of the toothed plate, and a toothed plate is provided on the bottom of the toothed plate.
[0008] As a further description of the above technical solution:
[0009] The connecting assembly includes a shell, the outer side of the shell is fixedly connected to the outer wall of the mounting frame, the inside of the shell is slidably connected to a square rod, one side of the outside of the square rod is fixedly connected to a slide plate, the other side of the outside of the square rod is sleeved with a spring, and the top of the square rod is slidably connected to a clamping plate.
[0010] As a further description of the above technical solution:
[0011] One end of the connecting plate is hingedly connected to the edge of the movable ring, and the other end of the connecting plate is hingedly connected to an end of the movable rod away from the mounting frame.
[0012] As a further description of the above technical solution:
[0013] The middle part of the driving pulley away from the motor is rotatably connected to the middle part of the support frame.
[0014] As a further description of the above technical solution:
[0015] One end of the movable ring away from the rotating sleeve is fixedly connected with a hand wheel.
[0016] As a further description of the above technical solution:
[0017] One end of the spring is fixedly connected to a side of the slide plate away from the mounting frame, and the other end of the spring is fixedly connected to the inner wall of the shell.
[0018] As a further description of the above technical solution:
[0019] The slide plate is slidably connected to the inside of the shell, and the outer periphery of the square rod passes through the mounting frame and is inserted into the inside of the mounting plate.
[0020] As a further description of the above technical solution:
[0021] The tops of the left and right sides of the mounting frame are both fixedly connected with limiting plates, and the limiting plates are in abutment with the clamping plates.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, through the cooperation of the support ring, the rotating sleeve, the adjusting screw, the movable ring, the movable rod, the connecting plate, the mounting frame, the mounting plate and the friction block, the wear resistance detection device for new energy cable processing can adjust the diameter length during the wear resistance test according to the model and size of the cable, so that the device has higher applicability, and at the same time can realize all-round wear resistance testing of the outside of the cable, effectively improving the efficiency of the device during testing.
[0024] 2. In the utility model, through the coordination of the mounting frame, mounting plate, friction block, shell, square rod, slide plate, spring, clamping plate and limit plate, the wear resistance detection device for new energy cable processing can quickly and easily replace the test grinding block when the test grinding block is severely worn due to long-term use, thereby ensuring the stability of the device during testing and making the parameters obtained when testing the cable wear resistance more accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a stereoscopic diagram from a first perspective of a wear resistance detection device for new energy cable processing proposed by the utility model;
[0026] Figure 2 A stereogram of a second viewing angle of a wear resistance detection device for new energy cable processing proposed by the utility model;
[0027] Figure 3 This is an exploded diagram of a rotating sleeve of a wear resistance detection device for new energy cable processing proposed by the utility model;
[0028] Figure 4 This is a schematic diagram of the internal structure of the shell of a wear resistance detection device for new energy cable processing proposed by the utility model.
[0029] Legend:
[0030] 1. Base; 2. Motor; 3. Driving pulley; 4. Support frame; 5. Support ring; 6. Rotating sleeve; 7. Adjusting screw; 8. Movable ring; 9. Movable rod; 10. Connecting plate; 11. Mounting frame; 12. Mounting plate; 13. Friction block; 14. Driven pulley; 15. Housing; 16. Square rod; 17. Slide plate; 18. Spring; 19. Clamp plate; 20. Limit plate. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1 - Figure 2 The utility model provides an embodiment: a wear resistance detection device for processing new energy cables, including a base 1, a motor 2 is fixedly connected to one side of the top of the base 1, and a driving pulley 3 is fixedly connected to the output end of the motor 2. The motor 2 serves as a driving source for the device to perform wear resistance tests on the cable, so that the cable can achieve continuous and all-round wear resistance tests. A support frame 4 is fixedly connected to the other side of the top of the base 1, and a support ring 5 is fixedly connected to the top of the support frame 4. A rotating sleeve 6 is rotatably connected inside the support ring 5. The rotating sleeve 6 is supported by the support ring 5, so that when the rotating sleeve 6 rotates to drive other components to test the cable, the support ring 5 can ensure the stability of the rotating sleeve 6 during operation.
[0033] Reference Figure 1 - Figure 3 , two adjusting screws 7 are rotatably connected to the right side of the rotating sleeve 6, and a movable ring 8 is threadedly connected between the two adjusting screws 7. Three equally spaced movable rods 9 are slidably connected inside the rotating sleeve 6. A connecting plate 10 is arranged between the movable rods 9 and the movable ring 8. The ends of the three movable rods 9 that are close to each other are fixedly connected to a mounting frame 11, and a mounting plate 12 is slidably connected to the inner side of the mounting frame 11. A friction block 13 is fixedly connected to the side of the mounting plate 12 away from the movable rod 9. The worker drives the movable ring 8 to move away from the rotating sleeve 6 by rotating the two adjusting screws 7, so that the movement of the movable ring 8 will push the movable rod 9 toward the center point of the rotating sleeve 6 by pulling the connecting plate 10, and then the three movable rods 9 will move the mounting frame 11 and the friction block 13 installed thereon toward the cable at the center of the rotating sleeve 6. At this time, the three friction blocks 13 move synchronously and abut against the outside of the cable, so that the three friction blocks 13 can contact cables of different models and sizes in an adjustable manner. Then, the rotating sleeve 6 is driven to rotate, so that the friction block 13 moves in a circle around the outer side of the cable, and then the wear resistance test of the outer side of the cable is performed.
[0034] Reference Figure 1 - Figure 3, both sides of the mounting frame 11 are equipped with connecting components, and the connecting components can ensure that the mounting plate 12 and the mounting frame 11 can be quickly disassembled and fixed when needed. A driven pulley 14 is fixedly connected to the middle of the outer periphery of the rotating sleeve 6, and a belt is sleeved between the driven pulley 14 and the driving pulley 3. Through the cooperation of the driven pulley 14 and the driving pulley 3, the rotating sleeve 6 can be driven by the motor 2 to rotate, realizing the all-round wear resistance test of the cable, and at the same time does not affect the movement of the cable inside the device. One end of the connecting plate 10 is hinged to the edge of the movable ring 8, and the other end of the connecting plate 10 is hinged to the end of the movable rod 9 away from the mounting frame 11. The connecting plate 10 can ensure that the movable ring 8 will synchronously drive the three movable rods 9 to move in opposite directions when it moves, and then ensure that the three friction blocks 13 are distributed in a circle on the outside of the cable. The middle part of the side of the driving pulley 3 away from the motor 2 is rotatably connected to the middle part of the support frame 4, so that the driving pulley 3 is more stable when rotating. The end of the movable ring 8 away from the rotating sleeve 6 is fixedly connected with a hand wheel, which can ensure that the adjusting screw 7 can be easily rotated by the worker, thereby helping the worker to adjust the test diameter length of the device to adapt to the use of cables of different models and specifications.
[0035] Reference Figure 3 - Figure 4The connecting assembly includes a housing 15, the outer side of the housing 15 is fixedly connected to the outer wall of the mounting frame 11, a square rod 16 is slidably connected inside the housing 15, a slide plate 17 is fixedly connected to one side of the outer side of the square rod 16, a spring 18 is sleeved on the other side of the outer side of the square rod 16, and a clamping plate 19 is slidably connected to the top of the square rod 16. By pulling the square rod 16, it is disengaged from the inside of the mounting plate 12, and the square rod 16 will also drive the slide plate 17 to move and compress the spring 18. At this time, the worker can easily remove the unlocked mounting plate 12 and the friction block 13 from the device together, and then replace the new friction block 13. At the same time, continue to pull the square rod 16 until it is retracted to the inside of the housing 15, at which time the clamping plate 19 will fall under the action of gravity and insert into the inside of the housing 15, and the end of the square rod 16 retracted into the inside of the housing 15 will be blocked by the clamping plate 19, so that it cannot be re-moved by the reset of the spring 18. After that, the new mounting plate 12 and friction block 13 are installed inside the mounting frame 11, and the card plate 19 is pushed upward to disengage from the inside of the housing 15. At this time, the end of the square rod 16 lacks a limit, and the compressed spring 18 is reset to push the slide plate 17 to move, and then the slide plate 17 drives the square rod 16 to move and insert into the inside of the mounting plate 12, so that the mounting plate 12 and the friction block 13 are conveniently and quickly installed on the device. One end of the spring 18 is fixedly connected to the side of the slide plate 17 away from the mounting frame 11, and the other end of the spring 18 is fixedly connected to the inner wall of the housing 15. The spring 18 ensures that the square rod 16 will not be separated from the inside of the mounting plate 12, and the connection stability between the mounting plate 12 and the mounting frame 11 is ensured. The slide plate 17 is slidably connected to the inside of the housing 15, so that the square rod 16 will not be pulled out of the inside of the housing 15. The outer periphery of the square rod 16 passes through the mounting frame 11 and is plugged into the inside of the mounting plate 12. The mounting plate 12 is fixed on the mounting frame 11 through the cooperation of the mounting plate 12 and the square rod 16. Limiting plates 20 are fixedly connected to the tops of both left and right sides of the mounting frame 11 . The limiting plates 20 abut against the clamping plate 19 , and the limiting plates 20 can prevent the clamping plate 19 from detaching from the outer side of the housing 15 .
[0036] Working principle: The processed cable is passed through the inner side of the rotating sleeve 6, and then the worker drives the movable ring 8 to move away from the rotating sleeve 6 by rotating the two adjusting screws 7, so that the movable ring 8 moves and pushes the movable rod 9 toward the center point of the rotating sleeve 6 by pulling the connecting plate 10, and then the three movable rods 9 will move the mounting frame 11 and the friction block 13 installed thereon toward the cable at the center of the rotating sleeve 6. At this time, the three friction blocks 13 move synchronously and abut against the outside of the cable, so that the three friction blocks 13 can contact cables of different models and sizes in an adjustable manner. Then the motor 2 is started to drive the active pulley 3 to rotate, so that the active pulley 3 drives the rotating sleeve 6 to rotate inside the support ring 5 under the action of the belt and the driven pulley 14, and the movable rod 9 is driven to rotate by the rotation of the rotating sleeve 6, and then the three friction blocks 13 will rotate around the outside of the cable, rubbing the outside of the cable, simulating the wear of the new energy cable in the external environment, and then the cable is tested for wear resistance. Afterwards, the parameters are set according to the rotation speed of the device and the characteristics of the friction block 13, and then the wear resistance of the cable is tested to determine whether the cable meets the quality requirements.
[0037] When the friction block 13 is seriously worn out after long-term use, the worker pulls the square rod 16 to disengage it from the inside of the mounting plate 12, and the square rod 16 also drives the slide plate 17 to move and compress the spring 18. At this time, the worker can easily remove the unlocked mounting plate 12 and the friction block 13 from the device, and then replace the new friction block 13. At the same time, the square rod 16 is pulled until it is retracted into the shell 15. At this time, the clamping plate 19 will fall under the action of gravity and insert into the shell 15, and the clamping plate 19 will block the end of the square rod 16 that is retracted into the shell 15, so that it cannot be re-moved by the reset of the spring 18. Then, install the new mounting plate 12 and friction block 13 inside the mounting frame 11, and push the clamping plate 19 upward to disengage it from the inside of the housing 15. At this time, the end of the square rod 16 lacks a limit, and the compressed spring 18 resets and pushes the slide plate 17 to move, and then the slide plate 17 drives the square rod 16 to move and insert into the mounting plate 12, so that the mounting plate 12 and friction block 13 are conveniently and quickly installed on the device. Then, rotate the next friction block 13 to be replaced to the top position inside the rotating sleeve 6, and then you can carry out the subsequent replacement.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A wear resistance detection device for new energy cable processing, comprising a base (1), characterized in that: A motor (2) is fixedly connected to one side of the top of the base (1), and a driving pulley (3) is fixedly connected to the output end of the motor (2). A support frame (4) is fixedly connected to the other side of the top of the base (1), and a support ring (5) is fixedly connected to the top of the support frame (4). A rotating sleeve (6) is rotatably connected inside the support ring (5), and two adjusting screws (7) are rotatably connected to the right side of the rotating sleeve (6). A movable ring (8) is threadedly connected between the outsides of the two adjusting screws (7), and three equidistantly distributed movable rods (9) are slidably connected inside the rotating sleeve (6). A connecting plate (10) is arranged between the movable rod (9) and the movable ring (8); the adjacent ends of the three movable rods (9) are fixedly connected to a mounting frame (11); a mounting plate (12) is slidably connected to the inner side of the mounting frame (11); a friction block (13) is fixedly connected to the side of the mounting plate (12) away from the movable rod (9); connecting components are installed on both sides of the mounting frame (11); a driven pulley (14) is fixedly connected to the middle part of the outer periphery of the rotating sleeve (6); and a belt is sleeved between the driven pulley (14) and the driving pulley (3).
2. The wear resistance detection device for new energy cable processing according to claim 1 is characterized in that: The connecting assembly comprises a shell (15), the outer side of the shell (15) is fixedly connected to the outer wall of the mounting frame (11), the interior of the shell (15) is slidably connected to a square rod (16), one side of the exterior of the square rod (16) is fixedly connected to a slide plate (17), the other side of the exterior of the square rod (16) is sleeved with a spring (18), and the top of the square rod (16) is slidably connected to a clamping plate (19).
3. The wear resistance detection device for new energy cable processing according to claim 1 is characterized in that: One end of the connecting plate (10) is hingedly connected to the edge of the movable ring (8), and the other end of the connecting plate (10) is hingedly connected to an end of the movable rod (9) away from the mounting frame (11).
4. The wear resistance detection device for new energy cable processing according to claim 1 is characterized in that: The middle part of the driving pulley (3) away from the motor (2) is rotatably connected to the middle part of the support frame (4).
5. The wear resistance detection device for new energy cable processing according to claim 1 is characterized in that: One end of the movable ring (8) away from the rotating sleeve (6) is fixedly connected to a hand wheel.
6. The wear resistance detection device for new energy cable processing according to claim 2 is characterized in that: One end of the spring (18) is fixedly connected to a side of the slide plate (17) away from the mounting frame (11), and the other end of the spring (18) is fixedly connected to the inner wall of the housing (15).
7. The wear resistance detection device for new energy cable processing according to claim 2 is characterized in that: The slide plate (17) is slidably connected inside the housing (15), and the outer periphery of the square rod (16) passes through the mounting frame (11) and is inserted into the mounting plate (12).
8. The wear resistance detection device for new energy cable processing according to claim 2 is characterized in that: The tops of both left and right sides of the mounting frame (11) are fixedly connected to limit plates (20), and the limit plates (20) are in abutment with the clamping plate (19).