Composite microbial fertilizer extruding device
By designing a composite microbial fertilizer extrusion device, using the combination of a screw feeder and cooling tank, the rapid hardening of the material particles and the impact absorption of the buffer plate are achieved, which solves the problem of sticking and crushing of the microbial fertilizer particles during the accumulation process, and improves the granulation quality.
Patent Information
- Application Number
- CN202421192443.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-29
AI Technical Summary
After granulation of existing microbial fertilizer mixing granulation devices, the softened material particles will accumulate directly due to temperature and fluidity, which will cause sticking between the materials and affect the granulation quality.
A composite microbial fertilizer extrusion device is designed, including a screw feeder, cooling tank, cutting assembly and buffer plate. The pellets are transported to the cooling tank through a screw feeder, and the cooling method combined with water cooling and air cooling in the cooling tank is used to harden the material particles quickly and avoid sticking. A buffer plate is installed at the bottom of the cooling tank to absorb the impact potential energy of the drop of the material particles and prevent breaking.
It effectively avoids deformation or sticking of the material particles during the accumulation process, improves the granulation quality, and ensures the integrity and quality of the material particles.
Smart Images
Figure CN222586476U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of microbial fertilizer production, and in particular relates to a composite microbial fertilizer extrusion device. Background Art
[0002] Microbial fertilizer is a product that uses the life activities of microorganisms to give crops a specific fertilizer effect. It is also called inoculant or bacterial fertilizer. It does not contain nutrients itself and cannot replace chemical fertilizers. In a broad sense, biological fertilizer is a product that contains both the nutrients needed by crops and microorganisms. It is a combination of biological, organic and inorganic. It can replace chemical fertilizers and provide various nutrients required for the growth and development of crops. Functional microbial fertilizers require the use of a mixing granulation device for processing and granulation.
[0003] After granulation, the existing microbial fertilizer mixing granulation device directly flows out of the granulation device in a softened state and enters a collecting device for accumulation. Since the particles just after granulation have a certain temperature and the surface still has a certain fluidity, direct accumulation will cause the materials to stick together, affecting the granulation quality. Utility Model Content
[0004] In view of the above problems, the purpose of the utility model is to provide a composite microbial fertilizer extrusion device to solve the problem that the existing softened microbial fertilizer has a certain temperature just after granulation and still has a certain fluidity on the surface. Direct accumulation will cause the materials to stick together, affecting the granulation quality.
[0005] To achieve the above objectives, the utility model adopts the following technical solution: a composite microbial fertilizer extrusion device, comprising a collecting trough, a screw feeder is installed above the collecting trough, a feeding trough is provided at one end of the screw feeder, the other end of the screw feeder is inserted into the inner side of a cooling trough, a cutting assembly is installed in the cooling trough, an extrusion groove is provided on one end of the screw feeder facing the cutting assembly, an exhaust fan is installed on the top of the cooling trough, the bottom end of the cooling trough is connected to one end of the collecting trough, a feeding cover plate is installed at the bottom of the collecting trough, an air inlet is provided on the bottom side of the cooling trough, a cooling assembly is installed on the cooling trough outside the air inlet, the cooling assembly comprises side plates, the side plates are arranged on both sides of heat-conducting fins, and cooling pipes are inserted into the heat-conducting fins.
[0006] The beneficial effect of the utility model is that during the falling process of the fertilizer cut into granules by the cutting assembly in the cooling trough, the air cooled by the cooling assembly and entering the cooling trough quickly flows upward, so that the material is quickly hardened and cooled under the action of water cooling and air cooling, effectively avoiding deformation or mutual adhesion of the material.
[0007] In order to effectively prevent the hardened and cooled fertilizer from falling to the bottom of the collection tank and being broken or deformed due to the impact force;
[0008] As a further improvement of the above technical solution: a buffer plate is installed on the inner bottom surface of the collecting trough vertically below the cooling trough, and the edge of the vertical projection of the cooling trough on the horizontal plane does not exceed the edge of the vertical projection of the buffer plate on the horizontal plane.
[0009] The beneficial effect of this improvement is that when the hardened material falls on the surface of the buffer plate, the buffer plate produces elastic deformation, thereby buffering and absorbing the impact potential energy of the falling material and preventing the material from being deformed or broken.
[0010] In order to effectively ensure the reliability of the buffer plate;
[0011] As a further improvement of the above technical solution: the buffer plate is a fluororubber plate structure with a thickness of not less than 5 mm.
[0012] The beneficial effects of this improvement are: the buffer plate is resistant to high temperatures, has good chemical stability, and is not easily adhered to materials on the surface, thereby ensuring that the fertilizer can smoothly roll off the surface of the buffer plate.
[0013] In order to effectively collect the cooled fertilizer;
[0014] As a further improvement of the above technical solution: the bottom surface of the collecting trough is tilted downward at one end away from the cooling trough, and the unloading cover plate is installed at the bottom end of the collecting trough.
[0015] The beneficial effect of this improvement is that the material slides along the inclined bottom surface of the collecting trough to the top of the lower material cover plate, making it convenient for personnel to collect fertilizer after opening the lower material cover plate.
[0016] In order to effectively reduce the temperature of the air entering the cooling tank;
[0017] As a further improvement of the above technical solution: the side panels are arranged on the left and right sides of the air inlet, and the two ends of the cooling pipe are respectively connected to the water inlet and return ends of the refrigeration unit.
[0018] The beneficial effect of this improvement is that the cooling medium flowing in the cooling pipe reduces the surface temperature of the cooling pipe, thereby reducing the temperature of the thermal fins by heat transfer, so that the temperature of the air flowing through the surface of the thermal fins is quickly reduced, thereby reducing the intake temperature by combining water cooling with air cooling.
[0019] In order to effectively extend the cooling time of the material;
[0020] As a further improvement of the above technical solution: one end of the screw feeder plugged into the cooling trough is tilted upward.
[0021] The beneficial effect of this improvement is that the screw feeder can transport the material to a higher place, thereby prolonging the time the material passes through the cooling trough, thereby effectively prolonging the cooling time of the material.
[0022] In order to effectively cut the extruded material;
[0023] As a further improvement of the above technical solution: the cutting assembly includes a motor and a rotating tool holder, the motor is installed on the cooling groove, the rotating tool holder is abutted against an end face of the screw feeder with an extrusion groove, and the rotating tool holder is installed on the output shaft of the motor.
[0024] The beneficial effect of this improvement is that the motor can drive the rotary cutter holder to rotate at a high speed, thereby quickly cutting the material extruded from the extrusion groove.
[0025] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a cross-sectional structural diagram of the utility model;
[0027] Figure 2 It is a schematic diagram of the structure of the utility model;
[0028] Figure 3 It is the front view of the utility model;
[0029] Figure 4 It is an enlarged view of A in the utility model;
[0030] In the figure: 1. collecting trough; 11. buffer plate; 12. unloading cover plate; 2. screw feeder; 21. extrusion trough; 3. feeding trough; 4. cutting assembly; 41. motor; 42. rotating tool holder; 5. cooling trough; 6. exhaust fan; 7. air inlet; 8. cooling assembly; 81. side panel; 82. thermal fins; 83. cooling pipe. DETAILED DESCRIPTION
[0031] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention.
[0032] Embodiment 1:
[0033] like Figure 1—4 shows: a composite microbial fertilizer extrusion device, comprising a collecting tank 1, a screw feeder 2 is installed above the collecting tank 1, a feeding tank 3 is arranged at one end of the screw feeder 2, the other end of the screw feeder 2 is inserted into the inner side of a cooling tank 5, a cutting assembly 4 is installed in the cooling tank 5, an extrusion slot 21 is provided on the end of the screw feeder 2 facing the cutting assembly 4, an exhaust fan 6 is installed on the top of the cooling tank 5, the bottom end of the cooling tank 5 is connected to one end of the collecting tank 1, a material discharge cover plate 12 is installed at the bottom of the collecting tank 1, an air inlet 7 is provided on the bottom side of the cooling tank 5, a cooling assembly 8 is installed on the cooling tank 5 outside the air inlet 7, and the cooling assembly 8 includes a side plate 81, the side plate 81 are arranged on both sides of the heat-conducting fin 82, and the heat-conducting fin 82 is inserted with a cooling pipe 83. When the fertilizer cut into granules by the cutting component 4 falls in the cooling trough 5, the air cooled by the cooling component 8 and entering the cooling trough 5 flows upward rapidly, so that the material is quickly hardened and cooled under the action of water cooling and air cooling, and deformation or mutual adhesion of the material is effectively avoided. A buffer plate 11 is installed on the inner bottom surface of the collecting trough 1 vertically below the cooling trough 5, and the edge of the vertical projection of the cooling trough 5 on the horizontal plane does not exceed the edge of the vertical projection of the buffer plate 11 on the horizontal plane. When the hardened material falls on the surface of the buffer plate 11, the buffer plate 11 produces elastic deformation, thereby buffering and absorbing the impact potential energy of the falling material, and avoiding deformation or mutual adhesion of the material. Crushing, the buffer plate 11 is a fluororubber plate structure with a thickness of not less than 5mm. The buffer plate 11 is resistant to high temperature, has good chemical stability, and is not easy to adhere to materials on the surface, thereby ensuring that the fertilizer can smoothly roll off the surface of the buffer plate 11. The bottom surface of the collecting tank 1 is inclined downward at one end away from the cooling tank 5, and the unloading cover plate 12 is installed at the bottom end of the collecting tank 1. The material slides along the inclined bottom surface of the collecting tank 1 to the top of the unloading cover plate 12, which is convenient for personnel to collect fertilizers after opening the unloading cover plate 12. The side plate 81 is arranged on the left and right sides of the air inlet 7, and the two ends of the cooling pipe 83 are respectively connected to the inlet and return water ends of the refrigeration unit. The cooling medium flowing in the cooling pipe 83 reduces the surface temperature of the cooling pipe 83, thereby reducing the heat transfer fins 8 2, so that the temperature of the air flowing through the surface of the heat-conducting fins 82 is quickly reduced, thereby reducing the intake air temperature by combining water cooling with air cooling. The end of the screw feeder 2 plugged into the cooling groove 5 is tilted upward, and the screw feeder 2 can transport the material to a higher place, thereby extending the passing time of the material in the cooling groove 5, thereby effectively extending the cooling time of the material. The cutting assembly 4 includes a motor 41 and a rotating tool holder 42, and the motor 41 is installed on the cooling groove 5. The rotating tool holder 42 is abutted against an end face of the screw feeder 2 where the extrusion groove 21 is opened, and the rotating tool holder 42 is installed on the output shaft of the motor 41. The motor 41 can drive the rotating tool holder 42 to rotate at a high speed, thereby quickly cutting the extruded material in the extrusion groove 21.
[0034] The working principle of the present technical solution is as follows: the softened material is conveyed to the direction of the cutting assembly 4 by the screw feeder 2, and extruded through the extrusion slot 21. At this time, the motor 41 drives the rotating knife holder 42 to rotate at a high speed to cut the extruded material into granules. The granular material falls under the action of gravity. In the process of passing through the cooling slot 5, the running exhaust fan 6 allows the outside air to enter the cooling slot 5 through the air inlet 7, and flow from the bottom of the cooling slot 5 to the top of the cooling slot 5 at a high speed. Before entering the air inlet 7, the air first flows through the surface of the heat conducting fins 82. At this time, the cooling medium flowing in the cooling pipe 83 reduces the The surface temperature of the cooling tube 83, and then the temperature of the heat-conducting fins 82 is reduced by heat transfer, so that the temperature of the air flowing through the surface of the heat-conducting fins 82 is quickly reduced, thereby reducing the intake temperature by water cooling and air cooling, so that the granular material can be quickly cooled and hardened during the falling process in the cooling trough 5; when the hardened material falls on the surface of the buffer plate 11, the buffer plate 11 produces elastic deformation, thereby buffering and absorbing the impact potential energy of the falling material to avoid deformation or breakage of the material; the material slides along the inclined bottom surface of the collecting trough 1 to the top of the lower material cover 12, making it convenient for personnel to collect fertilizers.
[0035] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0036] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.
Claims
1. A composite microbial fertilizer extrusion device, characterized in that: The invention comprises a collecting trough (1), a screw feeder (2) is installed above the collecting trough (1), a feeding trough (3) is arranged at one end of the screw feeder (2), the other end of the screw feeder (2) is inserted into the inner side of a cooling trough (5), a cutting assembly (4) is installed in the cooling trough (5), an extrusion groove (21) is provided on one end of the screw feeder (2) facing the cutting assembly (4), an exhaust fan (6) is installed at the top of the cooling trough (5), and the The bottom end of the cooling trough (5) is connected to one end of the collecting trough (1), a material unloading cover plate (12) is installed at the bottom of the collecting trough (1), an air inlet (7) is opened on the bottom side of the cooling trough (5), a cooling assembly (8) is installed on the cooling trough (5) outside the air inlet (7), and the cooling assembly (8) includes a side plate (81), and the side plate (81) is arranged on both sides of the heat-conducting fin (82), and a cooling pipe (83) is inserted on the heat-conducting fin (82).
2. A composite microbial fertilizer extrusion device according to claim 1, characterized in that: A buffer plate (11) is installed on the inner bottom surface of the collecting trough (1) vertically below the cooling trough (5), and the edge of the vertical projection of the cooling trough (5) on the horizontal plane does not exceed the edge of the vertical projection of the buffer plate (11) on the horizontal plane.
3. A composite microbial fertilizer extrusion device according to claim 2, characterized in that: The buffer plate (11) is a fluororubber plate structure with a thickness of not less than 5 mm.
4. A composite microbial fertilizer extrusion device according to claim 1, characterized in that: The bottom surface of the collecting trough (1) is tilted downward at one end away from the cooling trough (5), and the unloading cover plate (12) is installed at the bottom end of the collecting trough (1).
5. The composite microbial fertilizer extrusion device according to claim 1, characterized in that: The side plates (81) are arranged on the left and right sides of the air inlet (7), and the two ends of the cooling pipe (83) are respectively connected to the water inlet and return ends of the refrigeration unit.
6. A composite microbial fertilizer extrusion device according to claim 1, characterized in that: One end of the screw feeder (2) plugged into the cooling trough (5) is arranged to tilt upward.
7. A composite microbial fertilizer extrusion device according to claim 1, characterized in that: The cutting assembly (4) comprises a motor (41) and a rotating tool holder (42), wherein the motor (41) is mounted on the cooling groove (5), the rotating tool holder (42) is abutted against an end surface of a screw feeder (2) on which an extrusion groove (21) is provided, and the rotating tool holder (42) is mounted on an output shaft of the motor (41).