Device for preventing whey powder from caking
By designing a whey powder preventing agglomeration device including a vibration assembly and an anti-caking transport box, the filter plate, ridge protrusions and electric heating plates are used to enhance the decomposition effect, the existing whey powder agglomeration device has been solved, and more efficient whey powder dispersion and transportation are achieved.
Patent Information
- Application Number
- CN202421199522.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing whey powder agglomeration breaking device has complex structure, low transmission efficiency, poor dispersion effect, and dispersion operation and transportation operation are too complicated to separate.
A whey powder preventing agglomeration device is designed, including a driving assembly and an anti-caking transport box. The anti-caking transport box is driven by a vibrating assembly, and the breaking effect is enhanced by filter plates, ridge protrusions and electric heating plates, and vibration stability is improved through multiple drive shafts and eccentric loads.
It improves the breaking effect of whey powder, reduces the risk of whey powder blockage, simplifies the breaking and transportation operation process, and improves the overall operation efficiency.
Smart Images

Figure CN222586807U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feed production, in particular to a device for preventing whey powder from agglomerating. Background Art
[0002] At present, whey powder has become one of the conventional raw materials used in suckling pig feed. In the production of suckling pig feed, a certain proportion of whey powder needs to be mixed with other feed raw materials. In order to mix evenly, the whey powder generally needs to be broken up, and then transported to the mixing barrel through a transportation mechanism to ensure that there is no agglomeration of whey powder during mixing.
[0003] In the prior art, a Chinese utility model patent with announcement number CN219647732U provides a device for preventing whey powder from agglomerating, which mainly includes a box, a grinding mechanism and a shaft, and the grinding mechanism includes a shell, etc. The advantage is that the agglomerated whey powder is crushed and ground by multiple gears, and then a vibration motor is used to prevent the whey powder from clogging. However, the device has a complex structure, low transmission efficiency, poor breaking effect, and the crushed whey powder needs to be transported again by a transportation mechanism before it can be used. Utility Model Content
[0004] The utility model aims to provide a device for preventing whey powder from caking, which solves the problems in the prior art that the whey powder caking effect is poor and the caking operation and the transportation operation are separated and too complicated.
[0005] The utility model is realized by the following technical scheme: a whey powder anti-caking device comprises a driving component and a base, a vibration component and an anti-caking transport box connected in sequence; the driving component drives the anti-caking transport box to vibrate through the vibration component to break up the whey powder entering the anti-caking transport box; the anti-caking transport box is provided with an end with a feed port as the feed end, and an end with a discharge port as the discharge end, and the anti-caking transport box is tiltedly installed on the base through elastic members in a posture where the feed end is high and the discharge end is low; a filter plate is clamped and installed in the middle of the inner cavity of the anti-caking transport box, the feed port is located above the filter plate, and the discharge port is located below the filter plate; a plurality of filter holes that are through-through from top to bottom and are in the shape of a small cone at the top and a large cone at the bottom are provided on the filter plate, and a plurality of prism protrusions are also provided on the plate surface of the filter plate; an electric heating plate is provided on the anti-caking transport box to heat the whey powder in the anti-caking transport box to facilitate breaking up.
[0006] In order to better realize the utility model, further, the anti-caking transport box includes an anti-caking transport box shell and an anti-caking transport box cover installed on the top of the anti-caking transport box shell; the feed port is arranged at the top of the anti-caking transport box cover, and the discharge port is arranged at the bottom of the anti-caking transport box shell; the electric heating plate is arranged on the anti-caking transport box cover, and the electric heating plate is heated by an external power supply.
[0007] In order to better realize the utility model, further, the vibration component includes a transverse sliding frame, a longitudinal sliding frame, a first elastic member, and a second elastic member. The longitudinal sliding frame is slidably connected to the transverse sliding frame through a longitudinally arranged second elastic member, and the transverse sliding frame is slidably connected to the base through a transversely arranged first elastic member, and the longitudinal sliding frame is hinged to the anti-caking transport box; the driving component includes a power source, a transmission shaft, and an eccentric load. The power source is installed on the longitudinal sliding frame, the eccentric load is fixedly installed on the transmission shaft, and the transmission shaft is rotatably connected to the longitudinal sliding frame. The output end of the power source is connected to the transmission shaft for driving the longitudinal sliding frame to vibrate longitudinally relative to the transverse sliding frame and the transverse sliding frame to vibrate transversely relative to the base through the transmission shaft; thereby driving the anti-caking transport box to vibrate in the transverse and longitudinal directions.
[0008] In order to better realize the utility model, further, the transmission shaft includes a first transmission shaft and a second transmission shaft, and the eccentric load includes a first vibration block, a second vibration block, a third vibration block, and a fourth vibration block, wherein the second vibration block and the third vibration block are a first group of eccentric loads, and the first vibration block and the fourth vibration block are a second group of eccentric loads. The two groups of eccentric loads are arranged in an array, and an offset angle is set between the two vibration blocks in the same group of eccentric loads, and the angle of the offset angle is greater than 0° and less than 180°. The first vibration block, the fourth vibration block, and the first bevel gear are fixedly connected to the first transmission shaft, and the second vibration block, the third vibration block, and the third bevel gear are fixedly connected to the second transmission shaft. The power source is a double-headed motor, and the fourth bevel gear and the second bevel gear are fixedly connected to the double-headed motor. The second bevel gear is meshed with the first bevel gear, and the fourth bevel gear is meshed with the third bevel gear. The third vibration block and the fourth vibration block are used to control the longitudinal movement of the longitudinal sliding frame.
[0009] In order to better realize the utility model, further, the first vibration block, the second vibration block, the third vibration block, and the fourth vibration block are all fan-shaped homogeneous iron blocks with an arc of ≤180°.
[0010] In order to better realize the utility model, further, the base is fixedly connected to a discharge hard pipe, the discharge hard pipe is fixedly connected to a discharge hose, and the discharge hose is fixedly connected to a discharge port on the anti-caking transport box shell.
[0011] In order to better realize the utility model, further, a hopper is provided on the anti-caking transport box, and the hopper includes a hopper bin, and the hopper bin is fixedly connected to the base, and a feed hose is fixedly connected to the hopper bin, and the feed hose is fixedly connected to the feed port on the anti-caking transport box cover.
[0012] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0013] (1) The utility model provides a filter plate so that the already broken whey powder can pass through the filter plate at the first time and be separated from the agglomerated whey powder. On the one hand, the vibrating anti-agglomeration transport box can prevent the whey powder from clogging the filter holes on the filter plate. On the other hand, the filter holes with a frustum-shaped design can further prevent them from being blocked by the whey powder. By separating qualified whey powder, the efficiency of breaking up the agglomerated whey powder when it hits the filter plate can be accelerated, thereby improving the overall operation efficiency. This solves the problem in the prior art that the whey powder agglomeration breaking device has a complex structure and the breaking operation and the transportation operation are too complicated to be separated.
[0014] (2) The utility model provides a prism protrusion so that the whey powder hits the prism protrusion when it falls after being thrown up by vibration, thereby further accelerating the crushing of the whey powder and improving the overall operation efficiency;
[0015] (3) The utility model provides the third elastic member and the fourth elastic member, so that the vibration of the anti-caking transport box can be enhanced, thereby further improving the vibration efficiency;
[0016] (4) The utility model provides multiple transmission shafts and eccentric loads, thereby making the vibration of the anti-caking transport box more stable, and at the same time helping to accelerate the discharge of whey powder from the discharge port of the anti-caking transport box. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a sectional view of the overall structure of the utility model.
[0019] Figure 3 It is a schematic diagram of the vibration component structure.
[0020] Figure 4 Schematic diagram of the vibration block structure.
[0021] Figure 5 Schematic diagram of filter plate structure.
[0022] Figure 6 Cross-sectional view of filter holes and prism protrusions
[0023] Figure 7 Schematic diagram of the offset angle of the two vibrating blocks.
[0024] Among them: 101-base; 102-anti-caking transport box shell; 103-anti-caking transport box cover; 104-hopper bin; 105-feed hose; 106-discharge hose; 107-electric heating plate; 108-discharge hard pipe; 109-longitudinal sliding frame; 110-transverse sliding frame; 111-first elastic member; 112-second elastic member; 113-first vibration block; 114-second vibration block; 115-third vibration block; 116-fourth vibration block; 117-first transmission shaft; 118-first bevel gear; 119-second bevel gear; 120-second transmission shaft; 121-third bevel gear; 122-fourth bevel gear; 123-double-headed motor; 124-filter plate; 125-prism protrusion; 126-third elastic member; 127-fourth elastic member. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Embodiment 1:
[0027] like Figure 1-Figure 5As shown, a whey powder anti-caking device comprises a driving component and a base 101, a vibration component, and an anti-caking transport box connected in sequence; the driving component drives the anti-caking transport box to vibrate through the vibration component to break up the whey powder entering the anti-caking transport box; the end of the anti-caking transport box provided with a feed inlet is the feed end, and the end provided with a discharge port is the discharge end, and the anti-caking transport box is tiltedly installed on the base 101 through elastic members in a posture where the feed end is high and the discharge end is low; a filter plate 124 is clamped and installed in the middle of the inner cavity of the anti-caking transport box, the feed inlet is located above the filter plate 124, and the discharge port is located below the filter plate 124; the filter plate 124 is provided with a plurality of filter holes that are through and through, and are in the shape of a small cone at the top and a large cone at the bottom, and a plurality of prism protrusions 125 are also provided on the plate surface of the filter plate 124. The anti-caking transport box is provided with an electric heating plate 107 for heating the whey powder in the anti-caking transport box to facilitate breaking up. The feed end of the anti-caking transport box is elastically connected to the base 101 through a fourth elastic member 127, and the discharge end is elastically connected to the base 101 through a third elastic member 126; the anti-caking transport box includes an anti-caking transport box shell 102 and an anti-caking transport box cover 103 installed on the top of the anti-caking transport box shell 102; the feed port is arranged on the top of the anti-caking transport box cover 103, and the discharge port is arranged on the bottom of the anti-caking transport box shell 102; the electric heating plate 107 is arranged on the anti-caking transport box cover 103, and the electric heating plate is heated by an external power supply.
[0028] By setting the anti-caking transport box to an openable form and the clamped filter plate 124, it is more convenient to replace and clean the filter plate 124, and it is also more convenient to clean the inside of the anti-caking transport box. By setting the filter plate 124, the already broken whey powder can pass through the filter plate 124 at the first time and be separated from the agglomerated whey powder. On the one hand, the vibrating anti-caking transport box can prevent the whey powder from clogging the filter holes on the filter plate 124. On the other hand, the frustum-shaped filter holes can further prevent them from being blocked by whey powder. By separating the agglomerated whey powder, the speed at which the whey powder is broken up when it hits the filter plate 124 can be accelerated, thereby improving the overall operation efficiency. By setting the prism protrusion 125, the whey powder hits the prism protrusion 125 when it falls after being thrown up by the vibration, thereby further accelerating the crushing of the whey powder and improving the overall operation efficiency. Since the fourth elastic member 127 is longer than the third elastic member 126, the feed port of the anti-caking transport box is higher than the discharge port, so that the dispersed whey powder is transported from the feed port to the discharge port; at the same time, due to the arrangement of the third elastic member 126 and the fourth elastic member 127, the vibration of the anti-caking transport box is enhanced, further improving the vibration efficiency. The electric heating plate 107 can be arranged to further dry the whey powder and improve the dispersion efficiency of the whey powder.
[0029] In summary, the utility model can further enhance the breaking effect of whey powder, further prevent the whey powder from clogging the filter holes, and has the function of improving the vibration effect.
[0030] Embodiment 2:
[0031] like Figure 1 As shown, the vibration component includes a transverse sliding frame 110, a longitudinal sliding frame 109, a first elastic member 111, and a second elastic member 112. The longitudinal sliding frame 109 is slidably connected to the transverse sliding frame 110 through a longitudinally arranged second elastic member 112, and the transverse sliding frame 110 is slidably connected to the base 101 through a transversely arranged first elastic member 111, and the longitudinal sliding frame 109 is hinged to the anti-caking transport box; the driving component includes a power source, a transmission shaft, and an eccentric load, the power source is installed on the longitudinal sliding frame 109, the eccentric load is fixedly installed on the transmission shaft, the transmission shaft is rotatably connected to the longitudinal sliding frame 109, and the output end of the power source is connected to the transmission shaft for driving the longitudinal sliding frame 109 to vibrate longitudinally relative to the transverse sliding frame 110 and the transverse sliding frame 110 to vibrate transversely relative to the base 101 through the transmission shaft; thereby driving the anti-caking transport box to vibrate in the transverse and longitudinal directions.
[0032] The transmission shaft includes a first transmission shaft 117 and a second transmission shaft 120, and the eccentric load includes a first vibration block 113, a second vibration block 114, a third vibration block 115, and a fourth vibration block 116, wherein the second vibration block 114 and the third vibration block 115 are a first group of eccentric loads, and the first vibration block 113 and the fourth vibration block 116 are a second group of eccentric loads, and the two groups of eccentric loads are arranged in an array, and an offset angle is set between two vibration blocks in the same group of eccentric loads, and the angle of the offset angle is greater than 0° and less than 180°, and the first transmission shaft 117 is fixedly connected to the first vibration block 113. The movable block 113, the fourth vibration block 116, the first bevel gear 118, the second transmission shaft 120 is fixedly connected with the second vibration block 114, the third vibration block 115, and the third bevel gear 121, the power source is a double-headed motor 123, the double-headed motor 123 is fixedly connected with the fourth bevel gear 122 and the second bevel gear 119, the second bevel gear 119 is meshed with the first bevel gear 118, the fourth bevel gear 122 is meshed with the third bevel gear 121, and the third vibration block 115 and the fourth vibration block 116 are used to control the longitudinal movement of the longitudinal sliding frame 109. The first vibration block 113, the second vibration block 114, the third vibration block 115, and the fourth vibration block 116 are all fan-shaped homogeneous iron blocks with an arc of ≤180°. The first elastic member 111 and the second elastic member 112 are springs.
[0033] The second vibration block 114 and the third vibration block 115 are in a vertical state, and the fourth vibration block 116 and the first vibration block 113 are in a vertical state; the relative position relationship among the first vibration block 113, the second vibration block 114, the third vibration block 115 and the fourth vibration block 116 is as follows: when the second vibration block 114 faces the left side, the first vibration block 113 also faces the left side, and at this time, the third vibration block 115 and the fourth vibration block 116 face upward; the first vibration block 113 and the second vibration block 114 jointly provide a force for the lateral movement of the longitudinal sliding frame 109, and the third vibration block 115 and the fourth vibration block 116 jointly provide a force for the longitudinal movement of the longitudinal sliding frame 109, and the first elastic member 111 and the second elastic member 112 are used to maintain the initial positions of the lateral sliding frame 110 and the longitudinal sliding frame 109, respectively. The fourth bevel gear 122 and the second bevel gear 119 are driven to rotate synchronously by the double-headed motor 123, the fourth bevel gear 122 drives the third bevel gear 121 to rotate the second transmission shaft 120, the second bevel gear 119 drives the first bevel gear 118 to rotate the first transmission shaft 117, the second transmission shaft 120 rotates in the opposite direction to the first transmission shaft 117, when the first vibration block 113 and the second vibration block 114 make the longitudinal sliding frame 109 move to the left, the third vibration block 115 and the fourth vibration block 116 make the longitudinal sliding frame 109 move upward. That is, the vibration device itself will also give the whey powder a force to move from the feed port to the discharge port. This setting enables the whey powder in the anti-caking transport box to be thrown up and then fall, and at the same time accelerates the discharge of the whey powder from the discharge port of the anti-caking transport box.
[0034] like Figure 5 As shown, the base 101 is fixedly connected to a discharge hard pipe 108, the discharge hard pipe 108 is fixedly connected to a discharge hose 106, and the discharge hose 106 is fixedly connected to a discharge port on the anti-caking transport box shell 102. By providing the discharge hose 106, the vibration of the anti-caking transport box can be adapted, so that the discharge hard pipe 108 can be fixed and stably discharge the whey powder.
[0035] like Figure 2 As shown, the anti-caking transport box is provided with a hopper, the hopper includes a hopper bin 104, the hopper bin 104 is fixedly connected to the base 101, the hopper bin 104 is fixedly connected to a feed hose 105, and the feed hose 105 is fixedly connected to a feed port on the anti-caking transport box cover 103. By providing the feed hose 105, the shaking of the anti-caking transport box can be adapted, so that the hopper bin 104 can be fixedly and stably added with whey powder.
[0036] Working principle: Start the double-head motor 123, add whey powder into the hopper bin 104 in batches, and the whey powder leaks into the anti-caking transport box through the feed hose 105, and first contacts the filter plate 124. The uncaked whey powder can pass through the filter plate 124 through the filter holes during the vibration of the anti-caking transport box, and then slowly pass through the discharge hose 106 and the discharge hard pipe 108 to be discharged. The agglomerated whey powder will be thrown up by the anti-caking transport box, and then hit the filter plate 124 and the prism protrusion 125 to break it up. At the same time, the electric heating plate 107 is used to dry the whey powder and speed up its breaking up until all the whey powder is broken up and discharged.
[0037] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.
Claims
1. A device for preventing whey powder from caking, characterized in that: It comprises a driving component and a base (101), a vibration component, and an anti-caking transport box which are connected in sequence; the driving component drives the anti-caking transport box to vibrate through the vibration component, thereby breaking up the whey powder entering the anti-caking transport box; The anti-caking transport box has one end provided with a feed port as a feed end, and one end provided with a discharge port as a discharge end, and the anti-caking transport box is tiltedly mounted on a base (101) via elastic members in a posture where the feed end is high and the discharge end is low; A filter plate (124) is mounted in the middle of the inner cavity of the anti-caking transport box, the feed port is located above the filter plate (124), and the discharge port is located below the filter plate (124); the filter plate (124) is provided with a plurality of filter holes that are through-through and are in the shape of a cone with a small top and a large bottom, and a plurality of prism protrusions (125) are also provided on the plate surface of the filter plate (124); The anti-caking transport box is provided with an electric heating plate (107) for heating the whey powder in the anti-caking transport box.
2. A whey powder anti-caking device according to claim 1, characterized in that: The anti-caking transport box comprises an anti-caking transport box shell (102) and an anti-caking transport box cover (103) installed on the top of the anti-caking transport box shell (102); the feed port is arranged at the top of the anti-caking transport box cover (103), and the discharge port is arranged at the bottom of the anti-caking transport box shell (102); and the electric heating plate (107) is arranged on the anti-caking transport box cover (103).
3. A whey powder anti-caking device according to claim 2, characterized in that: The vibration assembly comprises a transverse sliding frame (110), a longitudinal sliding frame (109), a first elastic member (111), and a second elastic member (112); the longitudinal sliding frame (109) is slidably connected to the transverse sliding frame (110) via a longitudinally arranged second elastic member (112); the transverse sliding frame (110) is slidably connected to the base (101) via a transversely arranged first elastic member (111); and the longitudinal sliding frame (109) is hinged to the anti-caking transport box; the driving assembly comprises a power source, a transmission shaft, and an eccentric load; the power source is mounted on the longitudinal sliding frame (109); the eccentric load is fixedly mounted on the transmission shaft; the transmission shaft is rotatably connected to the longitudinal sliding frame (109); an output end of the power source is in transmission connection with the transmission shaft, and is used to drive the longitudinal sliding frame (109) to vibrate longitudinally relative to the transverse sliding frame (110) and the transverse sliding frame (110) to vibrate transversely relative to the base (101) via the transmission shaft; thereby driving the anti-caking transport box to vibrate in a transverse and longitudinal composite manner.
4. A whey powder anti-caking device according to claim 3, characterized in that: The transmission shaft comprises a first transmission shaft (117) and a second transmission shaft (120); the eccentric load comprises a first vibration block (113), a second vibration block (114), a third vibration block (115), and a fourth vibration block (116); the second vibration block (114) and the third vibration block (115) are a first group of eccentric loads; the first vibration block (113) and the fourth vibration block (116) are a second group of eccentric loads; the two groups of eccentric loads are arranged in an array; and an offset angle is provided between two vibration blocks in the same group of eccentric loads; the angle of the offset angle is greater than 0° and less than 180°; the first transmission shaft (117) is fixedly connected to the first vibration block (113). , a fourth vibration block (116), a first bevel gear (118), the second transmission shaft (120) is fixedly connected to the second vibration block (114), the third vibration block (115), and the third bevel gear (121), the power source is a double-headed motor (123), the double-headed motor (123) is fixedly connected to the fourth bevel gear (122) and the second bevel gear (119), the second bevel gear (119) is meshed with the first bevel gear (118), the fourth bevel gear (122) is meshed with the third bevel gear (121), and the third vibration block (115) and the fourth vibration block (116) are used to control the longitudinal movement of the longitudinal sliding frame (109).
5. A whey powder anti-caking device according to claim 4, characterized in that: The first vibration block (113), the second vibration block (114), the third vibration block (115) and the fourth vibration block (116) are all fan-shaped homogeneous iron blocks with an arc of ≤180°.
6. A whey powder anti-caking device according to claim 5, characterized in that: The base (101) is fixedly connected to a discharge hard pipe (108), the discharge hard pipe (108) is fixedly connected to a discharge hose (106), and the discharge hose (106) is fixedly connected to a discharge port on the anti-caking transport box shell (102).
7. A whey powder anti-caking device according to claim 6, characterized in that: The anti-caking transport box is provided with a hopper, the hopper comprising a hopper bin (104), the hopper bin (104) being fixedly connected to the base (101), the hopper bin (104) being fixedly connected to a feed hose (105), and the feed hose (105) being fixedly connected to a feed port on the anti-caking transport box cover (103).
Citation Information
Patent Citations
Device for preventing whey powder from caking
CN219647732U