Convenient-to-clean sand mold for cast iron weight processing

By designing a sand mold cleaning device for cast iron weight processing that integrates electric lifting rods, rotating motors and clamping devices, the problem of inconvenience in cleaning of traditional molds is solved, and comprehensive cleaning and efficient decontamination effect of the mold inside is achieved.

CN222587414UActive Publication Date: 2025-03-11CHANGSHU JINYANG WEIGHTS JINYANG BALANCE INSTR FACTORY
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Patent Information

Application Number
CN202421302107.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-11
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

Traditional cast iron forging molds are inconvenient to clean, resulting in difficult to remove stubborn stains inside the mold, affecting the service life of the mold and cooling and heat dissipation effect.

Method used

A sand mold cleaning device for cast iron weight processing including an electric lifting rod, a rotating motor and a clamping device is designed. The electric lifting rod drives the cleaning plate downward and the rotating motor drives the cleaning soft brush to flutter. Combined with the flip function of the clamping device, a comprehensive cleaning of the mold inside is achieved.

Benefits of technology

The device can effectively remove stubborn stains inside the mold, improve the cleaning efficiency and service life of the mold, and at the same time adapt to molds of different diameters, expanding the application scope of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of cast iron weight mold cleaning, and particularly relates to a cast iron weight machining sand mold convenient to clean, which comprises a base and a support frame, and a cleaning device and a clamping device are arranged on the support frame. According to the cast iron weight machining sand mold convenient to clean, a mold is placed in a clamping hole, then an electromagnetic ring is powered on, so that repulsive force is generated between the electromagnetic ring and a permanent magnet, the electromagnetic ring is pushed to slide towards the outer side along the inner wall of a limiting block, a sliding rod is pushed to move outwards, and then the mold is clamped and fixed through outward movement of a clamping plate; an electric lifting rod is started to drive a cleaning disc to move downwards, so that a cleaning banister brush at the bottom of the cleaning disc moves downwards into the sand mold, and then a rotating motor is started to drive a rotating shaft to rotate in a sealing bearing; and therefore, the cleaning banister brush is swung to be in contact with the inner wall of the sand mold, and the interior of the mold is cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning cast iron weight moulds, in particular to a sand mould for processing cast iron weights which is easy to clean. Background Art

[0002] A forging die is a die used to forge cast iron parts. A cast iron forging die is one of many types of dies. However, traditional cast iron forging dies are not easy to clean, which results in the entire device not being able to be used well and not being able to cool and dissipate heat well. During the forging process, the entire die needs to be lowered for extrusion forging, which can easily cause a great impact on the die and affect the service life of the entire device. Therefore, a cast iron forging die that is easy to clean is needed to solve the above problems.

[0003] For example, Chinese patent announcement No. CN218743572U discloses a cast iron forging die that is easy to clean. When in use, the water inlet is connected to an external water source, and then the water pump is driven so that the water pump presses the water in the water pipe into the water tank through the water inlet. Then the cast iron forging die that needs to be cleaned is placed in a placement frame, and then the motor is started. The motor drives the belt pulley to rotate, and the belt pulley drives the threaded rod to rotate forward to make the placement frame sink into the water tank. The belt pulley drives the threaded rod to rotate reversely to make the placement frame come up, so that the placement frame can be moved up and down in the water tank. Adjustment, the placement frame is covered with through holes all around, when the cast iron forging mold is cleaned in the water tank, the water in the water tank can come in from the through holes around the placement frame, so that the cast iron forging mold can be cleaned up and down inside the water tank, and the motor drives the pulley to rotate, and the rotation of the pulley can drive the push rod to move, so that the placement frame is swung back and forth for cleaning. After the cleaning is completed, the pulley drives the threaded rod to reverse to make the placement frame come up, which is convenient for taking, and then the water inside the water tank is discharged through the drain outlet to discharge the sewage. The device is simple to operate and improves applicability.

[0004] However, the easy-to-clean cast iron forging die in the above application is only cleaned by immersing the die in water, and the stubborn stains adhered to the inside of the die are not well cleaned. Therefore, there are certain limitations.

[0005] For this reason, we urgently need to provide a sand mold for processing cast iron weights that is easy to clean. Utility Model Content

[0006] The purpose of the utility model is to provide a sand mold for processing cast iron weights that is easy to clean, so as to solve the problem that the easy-to-clean cast iron forging mold proposed in the above background technology is only cleaned by immersing the mold in water, and the stubborn stains adhered to the inside of the mold are not well cleaned.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sand mold for processing cast iron weights that is easy to clean, comprising a base and a support frame, the support frame being fixedly connected to the rear end of the upper surface of the base, and a cleaning device and a clamping device being arranged on the support frame.

[0008] The cleaning device includes an electric lifting rod, a cleaning disc, a sealed bearing, and a cleaning assembly. The electric lifting rod is installed at the bottom front end of the support frame, the cleaning disc is fixedly connected to the bottom of the electric lifting rod, four sealed bearings are installed in a ring shape inside the upper surface of the cleaning disc, and four groups of cleaning assemblies are respectively installed in a ring shape on the cleaning disc.

[0009] A further improvement is that the cleaning assembly includes a rotating motor, a rotating shaft, and a cleaning soft brush. The rotating motor is installed on the top of the cleaning disc, the rotating shaft is connected to the output end of the rotating motor, and is rotatably connected to the inside of the sealed bearing, and its bottom extends to the bottom of the cleaning disc. The cleaning soft brush is installed at the bottom of the rotating shaft. When cleaning the sand mold, the electric lifting rod is started to drive the cleaning disc to move downward, so that the cleaning soft brush at the bottom of the cleaning disc moves down to the inside of the sand mold, and then the rotating motor is started to drive the rotating shaft to rotate inside the sealed bearing, so that the cleaning soft brush is swung to contact the inner wall of the sand mold, thereby cleaning the inside of the mold.

[0010] A further improvement is that the clamping device includes a flipping motor, a fixed bearing, a flipping shaft, a clamping plate, and a clamping assembly. The flipping motor is installed on the back of the support frame, the fixed bearing is installed inside the middle part of the support frame, the flipping shaft is connected to the output end of the flipping motor and is rotatably connected to the inside of the fixed bearing, the clamping plate is fixedly connected to the front end of the flipping shaft, and four groups of clamping assemblies are installed in a ring shape on the clamping plate.

[0011] A further improvement is that a clamping hole is provided in the form of a ring on the upper surface of the clamping plate, and its position is perpendicular to the cleaning component. When cleaning is completed, the flipping motor is started to drive the flipping shaft to flip inside the fixed bearing, thereby driving the mold clamped by the clamping component inside the clamping hole on the clamping plate at the front end of the flipping shaft to flip and pour out the dirty water inside.

[0012] A further improvement is that the clamping assembly includes an electromagnetic ring, a limit block, a permanent magnet, a sliding rod, and a clamping plate, the electromagnetic ring is installed inside the clamping hole, the four limit blocks are fixedly connected to the outer surface of the electromagnetic ring, the four permanent magnets are respectively installed inside the limit blocks, the four sliding rods are respectively fixedly connected to the outer surface of the permanent magnets, and the four clamping plates are respectively fixedly connected to the outer ends of the sliding rods.

[0013] A further improvement is that the interior of the limit block is a hollow structure, and a through hole is opened through its outer surface, the permanent magnet is slidably connected to the inner wall of the limit block, and the sliding rod is slidably connected to the inside of the through hole, the mold is placed inside the clamping hole, and then the electromagnetic ring is energized to generate a repulsive force between it and the permanent magnet, pushing it to slide outward along the inner wall of the limit block, thereby pushing the sliding rod to move outward, and then the mold is clamped and fixed by moving the clamping plate outward, thereby adapting to molds of different diameters, thereby improving the applicability of the device.

[0014] A further improvement is that a water storage cavity is opened in the center of the upper surface of the base, a drain pipe is fixedly connected to the right side of the water storage cavity, an electric valve is installed on the outside of the drain pipe, and the sewage inside the mold is poured into the water storage cavity. The electric valve is started regularly to discharge the sewage inside the water storage cavity through the drain pipe.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The sand mold for processing cast iron weights which is easy to clean is placed inside a clamping hole, and then the electromagnetic ring is energized to generate a repulsive force between the electromagnetic ring and the permanent magnet, pushing the electromagnetic ring to slide outward along the inner wall of the limit block, thereby pushing the slide bar to move outward, and then the clamping plate is moved outward to clamp and fix the mold, thereby adapting to molds of different diameters, thereby improving the application range of the device.

[0017] 2. The sand mold for processing cast iron weights which is easy to clean is started by starting the electric lifting rod to drive the cleaning plate to move downward, so that the cleaning soft brush at the bottom of the cleaning plate moves down to the inside of the sand mold, and then the rotating motor is started to drive the rotating shaft to rotate inside the sealed bearing, so that the cleaning soft brush swings to contact the inner wall of the sand mold, thereby cleaning the inside of the mold.

[0018] 3. The sand mold for processing cast iron weights which is easy to clean, when cleaning is completed, starts the flip motor to drive the flip shaft to flip inside the fixed bearing, thereby driving the mold clamped by the clamping assembly inside the clamping hole on the clamping plate at the front end of the flip shaft to flip, and pour out the dirty water inside. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view structural schematic diagram of the utility model;

[0020] Figure 2 It is a side view structural schematic diagram of the utility model;

[0021] Figure 3 This is an independent cross-sectional structural schematic diagram of the cleaning device of the utility model;

[0022] Figure 4 It is a schematic diagram of the side cross-sectional structure of the clamping device of the utility model;

[0023] Figure 5 For the utility model Figure 4 A is a schematic diagram of the enlarged cross-section structure.

[0024] In the figure: 1. base; 2. support frame; 301. electric lifting rod; 302. cleaning disc; 303. sealed bearing; 304. cleaning assembly; 3041. rotating motor; 3042. rotating shaft; 3043. cleaning soft brush; 401. flip motor; 402. fixed bearing; 403. flip shaft; 404. clamping disc; 405. clamping assembly; 4051. electromagnetic ring; 4052. limit block; 4053. permanent magnet; 4054. sliding rod; 4055. clamping plate; 501. drain pipe; 502. electric valve. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 5 , the utility model provides a technical solution: Example

[0027] A sand mold for processing cast iron weights which is easy to clean comprises a base 1 and a support frame 2. The support frame 2 is fixedly connected to the rear end of the upper surface of the base 1. A cleaning device and a clamping device are arranged on the support frame 2.

[0028] The cleaning device includes an electric lifting rod 301, a cleaning disc 302, a sealed bearing 303, and a cleaning assembly 304. The electric lifting rod 301 is installed at the bottom front end of the support frame 2, the cleaning disc 302 is fixedly connected to the bottom of the electric lifting rod 301, four sealed bearings 303 are installed in a ring shape inside the upper surface of the cleaning disc 302, and four groups of cleaning assemblies 304 are respectively installed in a ring shape on the cleaning disc 302.

[0029] The cleaning assembly 304 includes a rotating motor 3041, a rotating shaft 3042, and a cleaning soft brush 3043. The rotating motor 3041 is installed on the top of the cleaning disc 302. The rotating shaft 3042 is connected to the output end of the rotating motor 3041 and is rotatably connected to the inside of the sealed bearing 303. Its bottom extends to the bottom of the cleaning disc 302. The cleaning soft brush 3043 is installed at the bottom of the rotating shaft 3042. When cleaning the sand mold, the electric lifting rod 301 is started to drive the cleaning disc 302 to move downward, so that the cleaning soft brush 3043 at the bottom of the cleaning disc 302 moves down to the inside of the sand mold, and then the rotating motor 3041 is started to drive the rotating shaft 3042 to rotate inside the sealed bearing 303, so that the cleaning soft brush 3043 swings to contact the inner wall of the sand mold, thereby cleaning the inside of the mold.

[0030] The clamping device includes a clamping plate 404 and a clamping assembly 405. The clamping plate 404 is fixedly connected to the support frame 2. Four groups of clamping assemblies 405 are installed in a ring shape on the clamping plate 404. The upper surface of the clamping plate 404 is provided with a clamping hole in a ring shape, and its position corresponds vertically to the cleaning assembly 304.

[0031] The clamping assembly 405 includes an electromagnetic ring 4051, a limit block 4052, a permanent magnet 4053, a slide rod 4054, and a clamping plate 4055. The electromagnetic ring 4051 is installed inside the clamping hole, four limit blocks 4052 are fixedly connected to the outer surface of the electromagnetic ring 4051, four permanent magnets 4053 are respectively installed inside the limit blocks 4052, four slide rods 4054 are respectively fixedly connected to the outer surface of the permanent magnet 4053, and four clamping plates 4055 are respectively fixedly connected to the outer ends of the slide rods 4054.

[0032] The interior of the limit block 4052 is a hollow structure, and a through hole is opened through its outer surface. The permanent magnet 4053 is slidably connected to the inner wall of the limit block 4052, and the slide bar 4054 is slidably connected to the inside of the through hole. The mold is placed inside the clamping hole, and then the electromagnetic ring 4051 is energized to generate a repulsive force between it and the permanent magnet 4053, pushing it to slide outward along the inner wall of the limit block 4052, thereby pushing the slide bar 4054 to move outward, and then the mold is clamped and fixed by moving the clamping plate 4055 outward, thereby adapting to molds of different diameters, thereby improving the applicability of the device.

[0033] A water storage cavity is provided at the center of the upper surface of the base 1, and a drain pipe 501 is fixedly connected to the right side of the water storage cavity. An electric valve 502 is installed on the outside of the drain pipe 501. The sewage inside the mold is poured into the water storage cavity. The electric valve 502 is started regularly to discharge the sewage inside the water storage cavity through the drain pipe 501. Example

[0034] On the basis of Example 1, the clamping device also includes a flipping motor 401, a fixed bearing 402, and a flipping shaft 403. The flipping motor 401 is installed on the back of the support frame 2, the fixed bearing 402 is installed inside the middle part of the support frame 2, the flipping shaft 403 is connected to the output end of the flipping motor 401, and is rotatably connected to the inside of the fixed bearing 402, and the clamping plate 404 is fixedly connected to the front end of the flipping shaft 403.

[0035] When cleaning is completed, the flip motor 401 is started to drive the flip shaft 403 to flip inside the fixed bearing 402, thereby driving the mold clamped by the clamping assembly 405 inside the clamping hole on the clamping plate 404 at the front end of the flip shaft 403 to flip and pour out the dirty water inside.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A sand mold for processing cast iron weights that is easy to clean, comprising a base (1) and a support frame (2), wherein the support frame (2) is fixedly connected to the rear end of the upper surface of the base (1), characterized in that: A cleaning device and a clamping device are provided on the support frame (2); The cleaning device comprises an electric lifting rod (301), a cleaning disc (302), a sealing bearing (303), and a cleaning assembly (304); the electric lifting rod (301) is mounted at the bottom front end of a support frame (2); the cleaning disc (302) is fixedly connected to the bottom of the electric lifting rod (301); four sealing bearings (303) are mounted in a ring shape inside the upper surface of the cleaning disc (302); and four groups of cleaning assemblies (304) are respectively mounted in a ring shape on the cleaning disc (302).

2. The sand mold for processing cast iron weights that is easy to clean according to claim 1, characterized in that: The cleaning component (304) comprises a rotating motor (3041), a rotating shaft (3042), and a cleaning soft brush (3043); the rotating motor (3041) is mounted on the top of the cleaning disc (302); the rotating shaft (3042) is connected to the output end of the rotating motor (3041) and is rotatably connected to the inside of the sealed bearing (303); the bottom of the rotating shaft extends to the bottom of the cleaning disc (302); and the cleaning soft brush (3043) is mounted on the bottom of the rotating shaft (3042).

3. The sand mold for processing cast iron weights that is easy to clean according to claim 2, characterized in that: The clamping device comprises a flip motor (401), a fixed bearing (402), a flip shaft (403), a clamping disk (404), and a clamping assembly (405); the flip motor (401) is mounted on the back of the support frame (2); the fixed bearing (402) is mounted inside the middle part of the support frame (2); the flip shaft (403) is connected to the output end of the flip motor (401) and is rotatably connected to the inside of the fixed bearing (402); the clamping disk (404) is fixedly connected to the front end of the flip shaft (403); and four groups of clamping assemblies (405) are mounted on the clamping disk (404) in a ring shape.

4. The sand mold for processing cast iron weights that is easy to clean according to claim 3, characterized in that: The upper surface of the clamping plate (404) is provided with a clamping hole in the shape of a ring and is located vertically corresponding to the cleaning assembly (304).

5. The sand mold for processing cast iron weights that is easy to clean according to claim 4, characterized in that: The clamping assembly (405) comprises an electromagnetic ring (4051), a limit block (4052), a permanent magnet (4053), a slide bar (4054), and a clamping plate (4055); the electromagnetic ring (4051) is installed inside the clamping hole; four limit blocks (4052) are fixedly connected to the outer surface of the electromagnetic ring (4051); four permanent magnets (4053) are respectively installed inside the limit blocks (4052); four slide bars (4054) are respectively fixedly connected to the outer surface of the permanent magnet (4053); and four clamping plates (4055) are respectively fixedly connected to the outer ends of the slide bars (4054).

6. The sand mold for processing cast iron weights that is easy to clean according to claim 5, characterized in that: The interior of the limit block (4052) is a hollow structure, and a through hole is formed through the outer surface thereof; the permanent magnet (4053) is slidably connected to the inner wall of the limit block (4052), and the sliding rod (4054) is slidably connected to the interior of the through hole.

7. The sand mold for processing cast iron weights that is easy to clean according to claim 6, characterized in that: A water storage cavity is provided at the centre of the upper surface of the base (1), a drainage pipe (501) is fixedly connected to the right side of the water storage cavity, and an electric valve (502) is installed outside the drainage pipe (501).

Citation Information

Patent Citations

  • Cast iron forging die convenient to clean

    CN218743572U