Movable reaction kettle semi-automatic cleaning device with telescopic arm

Abstract

The utility model discloses a mobile semi-automatic reaction kettle cleaning device with a telescopic arm, which comprises a base, a high-pressure pipe coiling device mounting seat is rotatably connected onto the base, a high-pressure pipe coiling device is fixedly connected onto the high-pressure pipe coiling device mounting seat, and a telescopic mechanism assembly is inserted in the middle of the base in a penetrating manner. The middle part of the telescopic mechanism assembly is fixedly connected with a central shaft welding flange, a gear is arranged at the position of the central shaft welding flange, the gear is fixedly connected with a motor, and the gear is meshed with a gear on the central shaft welding flange; a high-pressure hose is coiled on the high-pressure pipe coiling device mounting seat, the high-pressure hose penetrates through the telescopic mechanism assembly and extends out of one end of the telescopic mechanism assembly, and the end, extending out of the telescopic mechanism assembly, of the high-pressure hose is fixedly connected with a high-pressure three-dimensional rotating spray head. According to the reaction kettle cleaning device, operation is convenient, different positions in various reaction kettles can be cleaned, excessive physical labor of workers is not needed, cleaning is thorough and convenient, and time and labor are saved.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to a mobile semi-automatic cleaning device for a reaction kettle with a telescopic arm. Background Art

[0002] The reactor is a container for physical or chemical reactions, and is a pressure vessel device used to complete processes such as sulfidation, nitration, hydrogenation, hydrocarbonization, polymerization, and condensation. Its main body is generally a main cylinder made of stainless steel plates. After each fermentation, the reactor needs to be cleaned so that the reactor can be reused. Usually, the staff uses a handheld nozzle to spray directly at the fermentation tank. This cleaning method requires long-term physical labor by the staff, and there are many dead corners inside the reactor. The staff needs to change the position of multiple flushing to flush different positions. The cleaning is not thorough and requires multiple flushing. The flushing is troublesome and is not suitable for the reactor cleaning industry. Utility Model Content

[0003] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a mobile semi-automatic cleaning device for reactors with a telescopic arm, which is easy to operate and can be adapted to clean different positions in various types of reactors, does not require excessive physical labor by the staff, and cleans thoroughly and conveniently, saving time and effort. In order to achieve the above-mentioned purpose and other advantages according to the utility model, a mobile semi-automatic cleaning device for reactors with a telescopic arm is provided, comprising:

[0004] A machine base, on which a high-voltage hose reel mounting base is rotatably connected, and a high-voltage hose reel mounting base is fixedly connected to the high-voltage hose reel, a telescopic mechanism assembly is inserted in the middle of the machine base, a central shaft welding flange is fixedly connected to the middle part of the telescopic mechanism assembly, and a gear is arranged at the position of the central shaft welding flange, the gear is fixedly connected to a motor, and the gear is meshed with a gear on the central shaft welding flange;

[0005] A high-pressure hose is coiled on the high-pressure hose reel mounting seat, and the high-pressure hose penetrates the telescopic mechanism assembly and extends from one end of the telescopic mechanism assembly. A high-pressure three-dimensional rotating nozzle is fixedly connected to the end of the high-pressure hose extending from the telescopic mechanism assembly.

[0006] The telescopic mechanism assembly includes a small square tube, a large square tube sleeved on the small square tube, a rack along the length direction of the small square tube and fixed to the small square tube, a welding flange mounting plate and an arc guide rail welded to the middle part of the large square tube, and a second motor fixed to the welding flange mounting plate. A gear part is fixed to the output shaft of the second motor, and the gear part is meshed with the rack; the welding flange mounting plate is fixed to the central axis welding flange.

[0007] Preferably, a large guide wheel mounting plate is fixedly connected to both ends of the small square tube, and the large guide wheel mounting plate is movably connected to the large guide wheel; and a small guide wheel mounting plate is fixedly connected to one end of the small square tube, and a small guide wheel pin is fixedly connected to the small guide wheel mounting plate, and the small guide wheel is sleeved on the small guide wheel pin.

[0008] Preferably, left and right rollers are fixedly connected to both ends of the large square tube, and a roller mounting plate is fixedly connected to one side of the large square tube located at the left and right rollers, and the roller mounting plate is sleeved with the first gear and the upper and lower rollers; through holes are opened on the large square tube at the positions of the first gear, the upper and lower rollers and the gear part, so that the first gear and the gear part are meshed with the rack.

[0009] Preferably, the high-voltage hose reel mounting base includes a welding frame formed by square tubes, the welding frame is frame-type, and support wheel pins are fixedly connected to two opposite sides of the welding frame, and a support wheel is sleeved on the support wheel pin, and the support wheel matches the arc guide rail; a pin is fixedly connected to the middle part of the welding frame.

[0010] Preferably, the central shaft welding flange includes a central shaft, a flange fixedly connected to the central shaft, and a second gear located at one side of the central shaft and fixedly connected to the flange, and the second gear is meshed with the gear.

[0011] Preferably, the machine base includes a welding frame, a cylinder sleeve fixed to the welding frame, a limiting bolt located on one side of the cylinder sleeve, a handrail located on one side of the limiting bolt, a support plate connected to the welding frame through a hinge, a horseshoe foot fixed to the support plate, and a plurality of universal wheels and fixed wheels welded to the bottom of the welding frame.

[0012] Preferably, a tapered roller bearing is arranged in the cylinder sleeve, a round nut is arranged on the tapered roller bearing, and a stop washer is arranged between the round nut and the tapered roller bearing.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the manufacturing process is simple and the operation is convenient; the telescopic mechanism assembly can move forward and backward in the XY plane, can rotate in the XY plane, and can rotate in the XZ plane; it can be adapted to cleaning different positions in various types of reactors; it does not require excessive physical labor by the staff; the cleaning is thorough and convenient, and it saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of a mobile semi-automatic cleaning device for a reactor with a telescopic arm according to the utility model;

[0015] Figure 2 It is a three-dimensional structural schematic diagram of another direction of the mobile semi-automatic cleaning device for reactors with telescopic arms according to the utility model;

[0016] Figure 3 It is a three-dimensional structural schematic diagram of the motor position of the mobile semi-automatic cleaning device for reactors with telescopic arms according to the utility model;

[0017] Figure 4 It is a side view of a mobile semi-automatic cleaning device for a reactor with a telescopic arm according to the utility model;

[0018] Figure 5 It is a structural schematic diagram of the mobile semi-automatic cleaning device for reactors with telescopic arms according to the utility model when in use;

[0019] Figure 6 It is a three-dimensional structural schematic diagram of the telescopic mechanism assembly of the mobile semi-automatic cleaning device for reactors with telescopic arms according to the utility model;

[0020] Figure 7 It is a three-dimensional structural schematic diagram of a high-pressure hose reel mounting base of a mobile semi-automatic cleaning device for a reactor with a telescopic arm according to the utility model;

[0021] Figure 8 It is a three-dimensional structural schematic diagram of the central axis welding flange of the mobile semi-automatic cleaning device for reactors with telescopic arms according to the utility model;

[0022] Fig. 9 It is a three-dimensional structural schematic diagram of the base of the mobile semi-automatic cleaning device for reactors with telescopic arms according to the utility model. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Reference Figure 1-9A mobile semi-automatic cleaning device for a reactor with a telescopic arm comprises: a machine base 15, on which a high-pressure hose reel mounting seat 5 is rotatably connected, and a high-pressure hose reel 1 is fixedly connected to the high-pressure hose reel mounting seat 5, a telescopic mechanism assembly 4 is inserted in the middle of the machine base 15, and a central axis welding flange 8 is fixedly connected to the middle part of the telescopic mechanism assembly 4, and a gear 10 is arranged at the position of the central axis welding flange 8, and a motor 11 is fixedly connected to the gear 10, and the gear 10 is meshed with the gear on the central axis welding flange 8; a high-pressure hose 6 is coiled on the high-pressure hose reel mounting seat 5, and the high-pressure hose 6 passes through the telescopic mechanism assembly 4 and extends from one end of the telescopic mechanism assembly 4, and a high-pressure three-dimensional rotating nozzle 7 is fixedly connected to the end of the high-pressure hose 6 extending from the telescopic mechanism assembly 4; the high-pressure hose reel 1 is connected to the high-pressure hose reel mounting seat 5 through a bearing seat, and a reduction motor 2 is connected to the high-pressure hose reel 1, and the reduction motor 2 is used for the high-pressure hose reel 1 to roll the high-pressure hose 6.

[0025] The telescopic mechanism assembly 4 includes a small square tube 4-2, a large square tube 4-1 sleeved on the small square tube 4-2, a rack 4-8 ​​along the length direction of the small square tube 4-2 and fixed to the small square tube 4-2, a welding flange mounting plate 4-10 and an arc guide rail 4-9 welded to the middle part of the large square tube 4-1, and a second motor 4-11 fixed to the welding flange mounting plate 4-10, a gear member 4-7 is fixed to the output shaft of the second motor 4-11, and the gear member 4-7 is meshed with the rack 4-8; the welding flange mounting plate 4-10 is fixed to the central axis welding flange 8. The two ends of the small square tube 4-2 are respectively fixed with a large guide wheel mounting plate 4-13, on which the large guide wheel mounting plate 4-13 is movably connected with the large guide wheel 4-12; and a small guide wheel mounting plate 4-14 is fixedly connected to one end of the small square tube 4-2, on which the small guide wheel mounting plate 4-14 is fixedly connected with a small guide wheel pin 4-16, and the small guide wheel pin 4-16 is sleeved with a small guide wheel 4-15. The two ends of the large square tube 4-1 are respectively fixed with left and right rollers 4-4, and a roller mounting plate 4-6 is fixedly connected to one side of the left and right rollers 4-4 of the large square tube 4-1, and the first gear 4-3 and the upper and lower rollers 4-5 are sleeved on the roller mounting plate 4-6; through holes are opened on the large square tube 4-1 at the positions of the first gear 4-3, the upper and lower rollers 4-5 and the gear member 4-7, so that the first gear 4-3 and the gear member 4-7 are meshed with the rack 4-8. When in use, the device is moved to the side of the reactor. At this time, the output shaft of the second motor 4-11 drives the gear part 4-7 to rotate, and the gear part 4-7 drives the second gear 8-3 to rotate. At this time, the central axis welding flange 8 is fixedly connected to the telescopic mechanism assembly 4, and the rotation of the second gear 8-3 drives the arc guide rail 4-9 to rotate, thereby adjusting the elevation angle of the telescopic mechanism assembly 4, and opening the cover plate 17 of the reactor. The worker manually pulls the telescopic mechanism assembly 4, and the telescopic mechanism assembly 4 is rotated to a suitable position on the tapered roller bearing 12. At this time, the output shaft of the second motor 4-11 drives the rack 4-8 ​​to move, thereby moving the small square tube 4-2 toward the direction of the reactor, thereby causing the high-pressure three-dimensional rotating nozzle 7 to drop to a suitable position inside the reactor. After the cover plate 17 is covered, the quick clamp 16 is clamped, the water pipelines are connected, and the high-pressure pump station is started. The three-dimensional rotating nozzle 7 is driven by the pressurized water jet, and the 360-degree spherical surface automatically rotates and sprays, completing 100% of the reactor inner wall cleaning.

[0026] Furthermore, the high-voltage hose reel mounting base 5 includes a welding frame 5-1 formed by a square tube, the welding frame 5-1 is frame-type, and the two opposite sides of the welding frame 5-1 are respectively fixed with support wheel pins 5-2, and the support wheel pin 5-2 is sleeved with a support wheel 5-3, and the support wheel 5-3 matches the arc guide rail 4-9; a pin 5-4 is fixed to the middle part of the welding frame 5-1.

[0027] Furthermore, the central axis welding flange 8 includes a central axis 8-1, a flange 8-2 fixedly connected to the central axis 8-1, and a second gear 8-3 located on one side of the central axis 8-1 and fixedly connected to the flange 8-2, and the second gear 8-3 is meshed with the gear 10.

[0028] Furthermore, the machine base 15 includes a welding frame 15-1, a cylinder sleeve 15-2 fixed to the welding frame 15-1, a limit bolt 15-3 located on one side of the cylinder sleeve 15-2, a handrail 15-4 located on one side of the limit bolt 15-3, a support plate 15-11 connected to the welding frame 15-1 through a hinge 15-5, a horseshoe foot 15-6 fixed to the support plate 15-11, and a plurality of universal wheels 15-10 and fixed wheels 15-9 welded to the bottom of the welding frame 15-1. It also includes a first quick clamp 15-7. When the support plate 15-11 is turned over 90 degrees, the horseshoe foot contacts the ground, and the quick clamp tightens the support plate 15-11, and the support plate 15-11 will be fixed, which is used to expand the support area and ensure that the machine base 15 stands firmly and does not fall over. The latch bolt 15-8, when the support plate 15-11 flips over 90 °, the horseshoe foot is 90 ° with the ground, and the latch bolt 15-8 is fastened to ensure that the support plate 15-11 will not fall to the ground.

[0029] Furthermore, a tapered roller bearing 12 is disposed in the cylinder sleeve 15-2, a round nut 13 is disposed on the tapered roller bearing 12, and a stop washer 14 is disposed between the round nut 13 and the tapered roller bearing 12. The tapered roller bearing 12 facilitates the telescopic mechanism assembly 4 to rotate in the XZ plane.

[0030] The number of devices and processing scale described here are used to simplify the description of the utility model. The application, modification and variation of the utility model are obvious to those skilled in the art.

[0031] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation scheme. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the illustrations shown and described here.

Claims

1. A mobile semi-automatic cleaning device for a reactor with a telescopic arm, characterized in that: include: A machine base (15), a high-voltage hose reel mounting base (5) is rotatably connected to the machine base (15), a high-voltage hose reel mounting base (5) is fixedly connected to the high-voltage hose reel (1), a telescopic mechanism assembly (4) is inserted in the middle of the machine base (15), a central axis welding flange (8) is fixedly connected to the middle part of the telescopic mechanism assembly (4), a gear (10) is arranged at the position of the central axis welding flange (8), the gear (10) is fixedly connected to a motor (11), and the gear (10) is meshed with a gear on the central axis welding flange (8); A high-pressure hose (6) is coiled on the high-pressure hose reel mounting seat (5), and the high-pressure hose (6) penetrates the telescopic mechanism assembly (4) and extends from one end of the telescopic mechanism assembly (4). A high-pressure three-dimensional rotating nozzle (7) is fixedly connected to the end of the high-pressure hose (6) extending from the telescopic mechanism assembly (4); The telescopic mechanism assembly (4) comprises a small square tube (4-2), a large square tube (4-1) sleeved on the small square tube (4-2), a rack (4-8) along the length direction of the small square tube (4-2) and fixedly connected to the small square tube (4-2), a welding flange mounting plate (4-10) welded to the middle part of the large square tube (4-1) and an arc guide rail (4-9), and a second motor (4-11) fixedly connected to the welding flange mounting plate (4-10); a gear member (4-7) is fixedly connected to the output shaft of the second motor (4-11), and the gear member (4-7) is meshed with the rack (4-8); and the welding flange mounting plate (4-10) is fixedly connected to the central axis welding flange (8).

2. A mobile semi-automatic cleaning device for a reactor with a telescopic arm as claimed in claim 1, characterized in that: A large guide wheel mounting plate (4-13) is fixedly connected to both ends of the small square tube (4-2), and a large guide wheel (4-12) is movably connected to the large guide wheel mounting plate (4-13); and a small guide wheel mounting plate (4-14) is fixedly connected to one end of the small square tube (4-2), a small guide wheel pin shaft (4-16) is fixedly connected to the small guide wheel mounting plate (4-14), and a small guide wheel (4-15) is sleeved on the small guide wheel pin shaft (4-16).

3. A mobile semi-automatic cleaning device for a reactor with a telescopic arm as claimed in claim 2, characterized in that: The two ends of the large square tube (4-1) are respectively fixedly connected with left and right rollers (4-4), and the large square tube (4-1) is fixedly connected with a roller mounting plate (4-6) on one side of the left and right rollers (4-4), and the roller mounting plate (4-6) is sleeved with a first gear (4-3) and upper and lower rollers (4-5); through holes are provided on the large square tube (4-1) at the positions of the first gear (4-3), the upper and lower rollers (4-5) and the gear member (4-7), so that the first gear (4-3) and the gear member (4-7) are meshed with the rack (4-8).

4. A mobile semi-automatic cleaning device for a reactor with a telescopic arm as claimed in claim 1, characterized in that: The high-voltage hose reel mounting seat (5) comprises a welding frame (5-1) formed by a square tube, the welding frame (5-1) is frame-shaped, and two opposite sides of the welding frame (5-1) are respectively fixedly connected with support wheel pins (5-2), the support wheel pins (5-2) are sleeved with support wheels (5-3), and the support wheels (5-3) match the circular arc guide rail (4-9); and a pin (5-4) is fixedly connected to the middle part of the welding frame (5-1).

5. The mobile semi-automatic cleaning device for a reactor with a telescopic arm as claimed in claim 1, characterized in that: The central axis welding flange (8) comprises a central axis (8-1), a flange (8-2) fixedly connected to the central axis (8-1), and a second gear (8-3) located on one side of the central axis (8-1) and fixedly connected to the flange (8-2), wherein the second gear (8-3) meshes with a gear (10).

6. A mobile semi-automatic cleaning device for a reactor with a telescopic arm as claimed in claim 1, characterized in that: The machine base (15) comprises a welding frame (15-1), a cylinder sleeve (15-2) fixedly connected to the welding frame (15-1), a limiting bolt (15-3) located on one side of the cylinder sleeve (15-2), a handrail (15-4) located on one side of the limiting bolt (15-3), a support plate (15-11) connected to the welding frame (15-1) via a hinge (15-5), a horseshoe foot (15-6) fixedly connected to the support plate (15-11), and a plurality of universal wheels (15-10) and fixed wheels (15-9) welded to the bottom of the welding frame (15-1).

7. A mobile semi-automatic cleaning device for a reactor with a telescopic arm as claimed in claim 6, characterized in that: A tapered roller bearing (12) is arranged in the cylinder sleeve (15-2), a round nut (13) is arranged on the tapered roller bearing (12), and a stop washer (14) is arranged between the round nut (13) and the tapered roller bearing (12).

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