Gate-type clipping machine
By designing a gantry shearing machine, the waste is cut into four pieces using longitudinal and transverse blades driven by hydraulic cylinders, the problem that existing shearing machines cannot effectively divide large waste, and the efficiency of waste entering the melting furnace and recycling efficiency are improved.
Patent Information
- Application Number
- CN202421340975.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-13
AI Technical Summary
When cutting waste, existing shearing machines can only cut it into two pieces, resulting in larger waste not being able to enter the melting furnace smoothly, affecting recycling efficiency.
A gantry shearing machine is designed, including a shearing module and a small cutting module. The shearing module is cut through the hydraulic cylinder driving longitudinal blades. The cutting module further divides the waste into four pieces through the hydraulic cylinder and transverse blades, ensuring that the waste volume is reduced and can enter the melting furnace smoothly.
By cutting the waste into four pieces, the volume of the waste is greatly reduced, ensuring that it can enter the melting furnace smoothly, improving recycling efficiency, and reducing labor costs through automatic control of PLC.
Smart Images

Figure CN222588219U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shearing machines, in particular to a gate-type shearing machine. Background Art
[0002] Due to the limited steel resources and the high cost of iron ore refining, the recycling of scrap steel has received more and more attention. The recycled scrap steel will be selected, screened, packaged and compacted, and then cut into smaller pieces by shearing machines and returned to the furnace for remelting.
[0003] The shearing machines currently used can only cut the waste into two pieces when cutting the waste. The two pieces of waste are large and small. The smaller pieces can easily enter the melting furnace for recycling waste, while the larger ones will be stuck at the melting furnace mouth, affecting the waste recycling efficiency. Utility Model Content
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technology.
[0005] To this end, the technical solution adopted in this utility model is:
[0006] The gantry shearing machine comprises a shearing module and a cutting module, wherein the shearing module comprises a cutting chamber, a feeding channel connected to and communicating with the cutting chamber, two support plates connected between the cutting chamber and the feeding channel, a table frame connected to the top of the cutting chamber, a hydraulic cylinder 1 passing through the top of the table frame, a longitudinal blade connected to the movable end of the hydraulic cylinder 1, two push blocks installed on both sides of the longitudinal blade, an incision 1 opened at the bottom of the cutting chamber, and a cutting module, wherein the cutting module comprises a lifting plate slidably sleeved on the top of the hydraulic cylinder 1, two hydraulic cylinders 2 connected between the table frame and the lifting plate, two connecting plates connected to the bottom of the lifting plate, a transverse blade connected to the bottom of the connecting plate, two incisions 2 opened at the bottom of the cutting chamber, and a plurality of drop openings opened at the bottom of the cutting chamber, wherein the connecting plate vertically slides through the top of the table frame.
[0007] By adopting the above technical solution, after the waste reaches the top of the incision, the hydraulic cylinder 1 descends with the longitudinal blade, and then cuts the waste into two. Then, when the longitudinal blade rises, the two hydraulic cylinders 2 cooperate to lower the lifting plate, and then the lifting plate uses the connecting plate to lower the transverse blade, and then the waste is divided into four. The volume of the cut waste is greatly reduced, ensuring that the waste can smoothly enter the melting furnace and ensure the melting efficiency.
[0008] In a preferred example, the utility model can be further configured as follows: two support plates are vertically symmetrical about the longitudinal blade, and the support plates are made of metal material.
[0009] In a preferred example, the utility model can be further configured as follows: the longitudinal blade is vertically coaxial with the incision and is movably plugged with the incision.
[0010] In a preferred example, the utility model can be further configured as follows: two hydraulic cylinders 2 are respectively located on both sides of hydraulic cylinder 1, the two hydraulic cylinders 2 are connected in series, and both hydraulic cylinder 1 and hydraulic cylinder 2 are electrically connected to an external PLC.
[0011] In a preferred example, the utility model can be further configured as follows: two transverse blades are respectively located outside the two push blocks, the transverse blades are vertically coaxial with the second incision, and are movably plugged with the second incision.
[0012] In a preferred example, the utility model can be further configured as follows: a plurality of drop-out openings are arranged in groups of two, and are arranged in two groups, and the two drop-out openings in each group are respectively located at the front and rear sides of the second incision.
[0013] In a preferred example, the utility model can be further configured as follows: two guide plates are installed on the top of the longitudinal blade, the tops of the two guide plates are movable through the top of the table frame, and the lifting plate is located between the two guide plates.
[0014] In a preferred example, the utility model can be further configured as follows: a material receiving box is provided at the bottom of the cutting chamber, the material receiving box is slidably installed on a box body between two support plates, a plurality of insertion rods are connected to the box body, and a handle is installed on the rear side of the box body; the box body is connected to the two support plates through a plurality of insertion rods, and the cutting chamber is connected to the interior of the box body through a plurality of drop openings.
[0015] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:
[0016] 1. In the utility model, after the waste material reaches the top of the incision, the hydraulic cylinder 1 descends with the longitudinal blade, and then cuts the waste material into two. Then, when the longitudinal blade rises, the two hydraulic cylinders 2 cooperate to lower the lifting plate, and then the lifting plate uses the connecting plate to lower the transverse blade, and then the waste material is divided into four. The volume of the cut waste material is greatly reduced, ensuring that the waste material can smoothly enter the melting furnace, ensuring the melting efficiency.
[0017] 2. In the present invention, the use of hydraulic cylinder 1 and hydraulic cylinder 2 is completely controlled by an external PLC, which saves labor costs and improves the comfort of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the disassembly of the shear module of the utility model;
[0020] Figure 3 This is a schematic diagram of the utility model's cutting module;
[0021] Figure 4 This is a bottom view of the cutting room of the utility model;
[0022] Figure 5 It is a three-dimensional diagram of the material receiving box of the utility model.
[0023] Reference numerals:
[0024] 100, shearing module; 110, cutting room; 120, feeding channel; 130, support plate; 140, table frame; 150, hydraulic cylinder 1; 160, longitudinal blade; 170, push block; 180, incision 1;
[0025] 200, cutting module; 210, lifting plate; 220, hydraulic cylinder 2; 230, connecting plate; 240, horizontal blade; 250, incision 2; 260, drop opening;
[0026] 300, guide plate;
[0027] 400, receiving box; 410, box body; 420, insertion rod; 430, handle. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0029] It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present invention.
[0030] The door-type shearing machines provided by some embodiments of the utility model are described below in conjunction with the accompanying drawings.
[0031] Embodiment 1:
[0032] Combination Figure 1-5 As shown, the gantry shearing machine provided by the utility model comprises a shearing module 100 and a cutting module 200, wherein the shearing module 100 comprises a cutting chamber 110, a feeding channel 120 connected and communicating with the cutting chamber 110, two support plates 130 connected between the cutting chamber 110 and the feeding channel 120, a table frame 140 connected to the top of the cutting chamber 110, a hydraulic cylinder 150 penetrating the top of the table frame 140, a longitudinal blade 160 connected to the movable end of the hydraulic cylinder 150, two push blocks 170 installed on both sides of the longitudinal blade 160, and a cutout 180 opened at the bottom of the cutting chamber 110;
[0033] The cutting module 200 includes a lifting plate 210 slidably sleeved on the top of the hydraulic cylinder 150, two hydraulic cylinders 220 connected between the table frame 140 and the lifting plate 210, two connecting plates 230 connected to the bottom of the lifting plate 210, a transverse blade 240 connected to the bottom of the connecting plate 230, two incisions 250 opened at the bottom of the cutting chamber 110, and a plurality of drop openings 260 opened at the bottom of the cutting chamber 110. The connecting plate 230 slides vertically through the top of the table frame 140.
[0034] Furthermore, the two support plates 130 are vertically symmetrical about the longitudinal blade 160 , and the support plates 130 are made of metal material. The support plates 130 made of metal material can stably support the cutting chamber 110 and the feeding channel 120 .
[0035] Furthermore, the longitudinal blade 160 is vertically coaxial with the incision 180 and is movably connected to the incision 180. With this layout design, the waste material can be perfectly cut when the longitudinal blade 160 descends.
[0036] Furthermore, the two hydraulic cylinders 220 are respectively located on both sides of the hydraulic cylinder 150, and the two hydraulic cylinders 220 are connected in series. The hydraulic cylinder 150 and the hydraulic cylinder 220 are electrically connected to the external PLC. The control method of the utility model is to achieve automatic control through an external PLC. The control circuit of the external PLC can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model no longer explains the control method and circuit connection in detail, and then adopts this structural design, which will make the device more convenient to use.
[0037] Furthermore, two transverse blades 240 are respectively located on the outside of the two push blocks 170. The transverse blades 240 are vertically coaxial with the second incision 250 and are movably connected to the second incision 250. With this layout design, the transverse blades 240 can cut the broken waste again, effectively reducing the volume of each piece of waste.
[0038] Furthermore, the plurality of drop openings 260 are arranged in groups of two, and are set to two groups. The two drop openings 260 in each group are respectively located at the front and rear sides of the second incision 250. The layout design of the drop openings 260 allows the plurality of cut waste materials to smoothly enter the interior of the box body 410.
[0039] Embodiment 2:
[0040] Combination Figure 1-2As shown, based on the first embodiment, two guide plates 300 are installed on the top of the longitudinal blade 160, and the tops of the two guide plates 300 are movable through the top of the table frame 140. The lifting plate 210 is located between the two guide plates 300. The guide plates 300 are set so that the longitudinal blade 160 can be stably lifted and lowered.
[0041] Embodiment three:
[0042] Combination Figure 1 , 3 and Figure 5 As shown, in the above embodiment, a receiving box 400 is provided at the bottom of the cutting chamber 110, and the receiving box 400 is slidably installed on a box body 410 between two support plates 130, a plurality of plug rods 420 connected to the box body 410, and a handle 430 installed on the rear side of the box body 410. The box body 410 is plugged with the two support plates 130 through a plurality of plug rods 420, and the cutting chamber 110 is connected with the inside of the box body 410 through a plurality of drop ports 260. The receiving box 400 can collect the cut waste materials in a unified manner, making it more convenient to receive the waste materials.
[0043] The working principle and use process of the utility model are as follows: when the device is put into actual use, the waste enters the cutting chamber 110 through the feeding channel 120, and then the external PLC controls the movable end of the hydraulic cylinder 150 to extend, and then the longitudinal blade 160 cuts the waste into two pieces, and then the two push blocks 170 push the two pieces of waste to the top of the two incisions 250, and then when the movable end of the hydraulic cylinder 150 shrinks, the external PLC starts the hydraulic cylinder 220, and then the lifting plate 210 lowers the transverse blade 240 through the connecting plate 230, and the transverse blade 240 cuts the disconnected waste again, thereby realizing the four equal divisions of a piece of waste, ensuring that the waste can smoothly enter the melting furnace, and ensuring the melting efficiency.
[0044] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. Gate type shearing machine, characterized in that, include: A cutting module (100), the cutting module (100) comprising a cutting chamber (110), a feeding channel (120) connected to and communicating with the cutting chamber (110), two support plates (130) connected between the cutting chamber (110) and the feeding channel (120), a table frame (140) connected to the top of the cutting chamber (110), a hydraulic cylinder (150) passing through the top of the table frame (140), a longitudinal blade (160) connected to the movable end of the hydraulic cylinder (150), two push blocks (170) installed on both sides of the longitudinal blade (160), and a cutout (180) opened at the bottom of the cutting chamber (110); A cutting module (200), the cutting module (200) comprising a lifting plate (210) slidably sleeved on the top of the hydraulic cylinder one (150), two hydraulic cylinders two (220) connected between the table frame (140) and the lifting plate (210), two connecting plates (230) connected to the bottom of the lifting plate (210), a transverse blade (240) connected to the bottom of the connecting plate (230), two incisions two (250) opened at the bottom of the cutting chamber (110), and a plurality of drop openings (260) opened at the bottom of the cutting chamber (110), wherein the connecting plate (230) vertically slides through the top of the table frame (140).
2. The gate shearing machine according to claim 1, characterized in that: The two support plates (130) are vertically symmetrical with respect to the longitudinal blade (160), and the support plates (130) are made of metal material.
3. The gate shearing machine according to claim 1, characterized in that: The longitudinal blade (160) is vertically coaxial with the first incision (180) and is movably plugged with the first incision (180).
4. The gate shearing machine according to claim 1, characterized in that: The two hydraulic cylinders 2 (220) are respectively located on both sides of the hydraulic cylinder 1 (150), and the two hydraulic cylinders 2 (220) are connected in series. The hydraulic cylinder 1 (150) and the hydraulic cylinder 2 (220) are both electrically connected to an external PLC.
5. The gate shearing machine according to claim 1, characterized in that: The two transverse blades (240) are respectively located outside the two push blocks (170); the transverse blades (240) are vertically coaxial with the second incision (250) and are movably plugged with the second incision (250).
6. The gate shearing machine according to claim 1, characterized in that: The plurality of drop openings (260) are arranged in groups of two, and are arranged in two groups. The two drop openings (260) in each group are respectively located at the front and rear sides of the second incision (250).
7. The gate shearing machine according to claim 1, characterized in that: Two guide plates (300) are installed on the top of the longitudinal blade (160), and the tops of the two guide plates (300) are both movable and penetrate the top of the table frame (140), and the lifting plate (210) is located between the two guide plates (300).
8. The gate shearing machine according to claim 1, characterized in that: A material receiving box (400) is provided at the bottom of the cutting chamber (110); the material receiving box (400) is slidably mounted on a box body (410) between two support plates (130), a plurality of insertion rods (420) connected to the box body (410), and a handle (430) mounted on the rear side of the box body (410); the box body (410) is plugged into the two support plates (130) via the plurality of insertion rods (420); and the cutting chamber (110) is connected to the interior of the box body (410) via a plurality of drop openings (260).