Automatic assembly equipment for stainless steel corrugated pipe blanking cap
By designing the automatic assembly equipment for stainless steel corrugated covers, and using the rotating mechanism to realize automatic assembly of gaskets and covers, the problems of low assembly efficiency, difficulty in ensuring quality and wear of the movable nuts in the prior art are solved, and efficient and accurate assembly process and long life of the movable nuts are achieved.
Patent Information
- Application Number
- CN202420831856.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-20
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-20
AI Technical Summary
The installation of the existing stainless steel corrugated pipes requires manual operation, which leads to low assembly efficiency and difficult to guarantee quality. It is easy to eccentricity when the cover is plugged and screwed, causing wear of the inner wall of the retracted nut, affecting its service life.
Design a stainless steel corrugated cover automatic assembly equipment, including a rotating cavity, rotating disk, suspension groove, gasket and plugged cover vibrating disk, cylinder and motor drive system, and realize automatic assembly of gaskets and plugged cover through a rotating mechanism to ensure efficient and accurate assembly process.
It realizes efficient automatic assembly of stainless steel corrugated pipe movable nuts, improves assembly efficiency and quality, avoids eccentric wear during screw connections, and extends the service life of movable nuts.
Smart Images

Figure CN222588654U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of stainless steel bellows, in particular to automatic assembly equipment for stainless steel bellows plugging covers. Background Art
[0002] Stainless steel bellows is a flexible pressure-resistant pipe installed in a liquid delivery system, which can play a connecting role. In order to facilitate connection, the end of the stainless steel bellows is provided with a union nut for connection. Since the union nut of the stainless steel bellows is a connecting component, its sealing is particularly important. A rubber gasket needs to be installed in the union nut to play a sealing role. Before the stainless steel bellows is used for connection, the stainless steel bellows exists alone, so external dust and impurities can easily enter the stainless steel bellows through the union nut of the stainless steel bellows. In order to avoid this situation, a matching plug cap will be screwed into the union nut. At the same time, the plug cap can detect whether there is an internal thread in the union nut, to avoid the situation where the stainless steel bellows cannot be used to connect other devices due to the missing internal thread in the union nut.
[0003] To sum up, it can be known that the stainless steel bellows needs to be installed with gaskets and plugging covers in the later stage, and the installation work is generally done manually. The staff first inserts the gasket into the union nut of the stainless steel bellows, and then screws the plugging cover into the union nut. The staff needs to repeat these two assembly actions for a long time, and the staff's physical strength will gradually be exhausted in the continuous assembly work. The assembly efficiency of the staff will gradually decrease, resulting in the overall assembly efficiency being limited, and movement deviations are very likely to occur during manual assembly. The installation position of the gasket can be adjusted after it is incorrect, but if the plugging cover is eccentric when screwed, the external thread of the outer wall of the plugging cover and the internal thread of the inner wall of the union nut will bite each other, causing the internal thread of the inner wall of the union nut to wear, affecting the service life of the union nut. Summary of the invention
[0004] The utility model aims to solve the existing technical problem and provide an automatic assembly device for stainless steel corrugated pipe plugging covers, which can not only always maintain high assembly efficiency, but also effectively ensure assembly quality, avoid the situation where the external threads of the outer wall of the plugging cover and the internal threads of the inner wall of the union nut are bitten and worn due to eccentricity when the plugging cover is screwed, and effectively prolong the service life of the union nut.
[0005] The technical solution adopted by the utility model to solve the above technical problems is:
[0006] The utility model discloses an automatic assembly device for stainless steel corrugated pipe plugging covers, comprising a fuselage, a plugging cover vibration plate arranged at the left rear corner of the upper surface of the fuselage, and a gasket vibration plate arranged at the right rear corner of the upper surface of the fuselage, a rotating cavity is arranged on the front side of the middle part of the upper surface of the fuselage; a loading port communicating with the rotating cavity is arranged in the middle part of the front side wall of the fuselage; a rotating mechanism matching with the rotating cavity is arranged on the lower inner wall of the rotating cavity; the rotating mechanism comprises a rotating disk; four hanging grooves evenly distributed in a circle are arranged on the outer edge of the rotating disk; a U-shaped hanging step is arranged on the inner wall of the hanging groove; a positioning angle located above the hanging step is arranged on the groove wall on the rear side of the hanging groove; a gasket assembly device matching with the gasket vibration plate is arranged on the right side of the upper surface of the fuselage, and the hanging groove on the right side is adjacent to the gasket assembly device; a plugging cover assembly device matching with the plugging cover vibration plate is arranged on the left side of the upper surface of the fuselage, and the hanging groove on the left side is adjacent to the plugging cover assembly device.
[0007] The gasket assembly device comprises a right vertical rod arranged on the upper surface of the fuselage, the right vertical rod is located on the right side of the upper cavity opening of the rotating cavity; the upper part of the right vertical rod is provided with a right upper fixing plate; the front end of the right upper fixing plate is provided with a right supporting plate; the left end of the right supporting plate is provided with a left positioning plate; the right end of the right supporting plate is provided with a first cylinder mounting plate opposite to the left positioning plate; the right side wall of the first cylinder mounting plate is provided with a first cylinder matching it; the left end of the piston rod of the first cylinder passes through the first cylinder mounting plate to the left and is provided with a right sliding block located between the left positioning plate and the first cylinder mounting plate, and the front side wall of the right supporting plate is provided with a right sliding rail matching the right sliding block; the front side wall of the right sliding block is provided with a right guide plate fitted therewith; the rear side wall of the lower end of the right guide plate is provided with a lower positioning plate; the right guide A second cylinder mounting plate opposite to the lower positioning plate is provided on the rear side wall of the upper end of the plate; a second cylinder matching therewith is provided on the upper surface of the second cylinder mounting plate; the lower end of the piston rod of the second cylinder passes downward through the second cylinder mounting plate and is provided on the upper surface of the right slider; a third cylinder matching therewith is provided on the front side wall of the right guide plate; a lifting plate located below the lower positioning plate is provided on the lower end of the piston rod of the third cylinder; a through hole is provided on the lifting plate; an ejection tube communicating with the through hole is provided on the lower surface of the lifting plate; an insertion rod is provided at the center of the lower end surface of the right guide plate; the lower end of the insertion rod passes downward through the through hole and the ejection tube in sequence; a right lower fixing plate is provided at the lower part of the right vertical rod; a gasket feeding mechanism matching the gasket vibration disk is provided on the upper surface of the front end of the right lower fixing plate.
[0008] The gasket feeding mechanism includes a gasket feeding seat arranged on the upper surface of the lower right fixed plate; the right side wall of the gasket feeding seat is provided with a gasket feeding groove opposite to the feeding track of the gasket vibration plate; the front and rear side walls of the gasket feeding groove are provided with symmetrical guide wings; the left part of the upper surface of the gasket feeding seat is provided with an insertion port that is connected to the gasket feeding groove; the right part of the upper surface of the gasket feeding seat is provided with an observation port that is connected to the gasket feeding groove; the width of the observation port is smaller than the width of the insertion port.
[0009] The lower surface of the right sliding block is provided with a right lower guide hole coaxial with the piston rod of the second cylinder; the upper surface of the lower positioning plate is provided with a right lower guide rod matching the right lower guide hole.
[0010] The plugging cover assembly device comprises a left vertical rod arranged on the upper surface of the fuselage, and the left vertical rod is located on the left side of the upper cavity opening of the rotating cavity; a left upper fixing plate is arranged on the upper part of the left vertical rod; a fourth cylinder mounting plate is arranged on the front side wall of the left end of the upper left fixing plate; a fourth cylinder matching therewith is arranged on the fourth cylinder mounting plate; a left slider located on the right side of the fourth cylinder mounting plate is arranged at the right end of the piston rod of the fourth cylinder; a left slide rail matching the left slider is arranged on the front side wall of the upper left fixing plate; a motor mounting plate fitted therewith is arranged on the front side wall of the left slider; a tightening motor matching therewith is arranged on the front side wall of the motor mounting plate; a pneumatic finger matching therewith is arranged at the lower end of the motor shaft of the tightening motor; a fifth cylinder mounting plate is arranged on the rear side wall of the upper end of the motor mounting plate; a fifth cylinder matching therewith is arranged on the fifth cylinder mounting plate, and the lower end of the piston rod of the fifth cylinder is arranged on the upper surface of the left slider; a left lower fixing plate is arranged on the lower part of the left vertical rod; a plugging cover feeding mechanism matching the plugging cover vibration plate is arranged on the left lower fixing plate.
[0011] The blocking cover feeding mechanism comprises a blocking cover feeding seat arranged on the upper surface of the lower left fixed plate; a blocking cover feeding hole opposite to the feeding track position of the blocking cover vibration plate is arranged on the left side wall of the blocking cover feeding seat, and a limit plate is arranged on the right end opening of the blocking cover feeding hole; a rear moving groove is arranged on the rear inner wall of the blocking cover feeding hole; a front moving groove opposite to the rear moving groove is arranged on the front inner wall of the blocking cover feeding hole; an upper top hole intersecting the front moving groove is arranged on the upper surface of the blocking cover feeding seat; a hidden hole coaxial with the upper top hole is arranged on the lower groove wall of the front moving groove Hidden hole; a sixth cylinder matching with it is provided on the rear side wall of the blocking cover loading seat; a rear through hole communicating with the rear movable groove is provided on the rear side wall of the blocking cover loading seat; the front end of the piston rod of the sixth cylinder passes through the rear through hole forward and is provided with a push block matching with the rear movable groove; a lower through hole communicating with the hidden hole is provided on the front side of the lower surface of the blocking cover loading seat; a seventh cylinder matching with it is provided on the front side of the lower surface of the blocking cover loading seat; the upper end of the piston rod of the seventh cylinder passes through the lower through hole upward and is provided with a support plate matching with the hidden hole.
[0012] The lower surface of the left slider is provided with a left lower guide hole coaxial with the piston rod of the fifth cylinder; the rear side wall of the lower end of the motor mounting plate is provided with a left lower seat plate; the upper surface of the left lower seat plate is provided with a left lower guide rod matching the left lower guide hole.
[0013] The rotating mechanism also includes a rotating motor arranged at the center of the lower inner wall of the rotating chamber; the upper end of the motor shaft of the rotating motor is connected to a rotating shaft through a coupling, and a rotating disk is arranged at the upper end of the rotating shaft; the lower inner wall of the rotating chamber is provided with a guide inner tube set outside the rotating motor; the lower surface of the rotating disk is provided with a guide outer tube coaxial with the guide inner tube, and the lower end of the guide outer tube is sleeved outside the guide inner tube.
[0014] A rib with a U-shaped cross section extends downward from the edge of the notch at the lower side of the suspension groove.
[0015] The beneficial effects of the utility model are:
[0016] Compared with the prior art, the automatic assembly equipment for stainless steel bellows plugging covers adopting the structure of the utility model can realize equi-angle rotation of the rotating disk through a rotating mechanism. Each rotation of the rotating disk can complete a corresponding process, so that the movable nut of the stainless steel bellows is always in a working state of assembling gaskets and plugging covers in sequence after being stuck on the hanging groove, thereby achieving always-high working efficiency. In the entire assembly process, the direct participation of staff in the assembly work of gaskets and plugging covers is effectively avoided, thereby avoiding the situation where manual assembly leads to the inability to guarantee assembly quality. The tightening action of the plugging cover is achieved by the rotating force of the tightening motor, which can effectively avoid the situation where the external thread of the outer wall of the plugging cover and the internal thread of the inner wall of the joint nut are bitten and worn due to eccentricity when the plugging cover is screwed, thereby effectively extending the service life of the joint nut. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural schematic diagram of the utility model of automatic assembly equipment for stainless steel bellows plugging cover;
[0018] Figure 2 yes Figure 1 An enlarged view of part A;
[0019] Figure 3 is a partial cross-sectional view of the plugging cover assembly device;
[0020] Figure 4 is a partial cross-sectional view of a gasket assembly device;
[0021] Figure 5 It is a cross-sectional view of the plugging cover and loading seat;
[0022] Figure 6 It is a partial cross-sectional view of the automatic assembly equipment for stainless steel bellows plugging cover of the utility model;
[0023] Figure 7 It is a structural diagram of the gasket loading seat;
[0024] Figure 8 This is a schematic diagram of the structure of the plugging cover loading seat;
[0025] Fig. 9 It is a partial structural schematic diagram of the gasket assembly device;
[0026] Fig.10 It is a structural schematic diagram of the utility model of the automatic assembly equipment for stainless steel bellows plugging cover when the hanging grooves on the rotating disk are all hung with stainless steel bellows;
[0027] Fig.11 It is a schematic diagram of the structure of a stainless steel bellows;
[0028] Fig.12 It is a schematic diagram of the structure of the gasket;
[0029] Fig.13 It is a schematic diagram of the structure of the plugging cover;
[0030] Fig.14 It is a cross-sectional view after the gasket and the plugging cover are assembled to the union nut on the stainless steel bellows. DETAILED DESCRIPTION
[0031] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments:
[0032] See also Figures 1 to 14 The utility model provides an automatic assembly device for stainless steel corrugated pipe plugging covers, comprising a fuselage 1, a plugging cover vibration plate 2 arranged at the left rear corner of the upper surface of the fuselage 1, and a gasket vibration plate 3 arranged at the right rear corner of the upper surface of the fuselage 1, a rotating chamber 4 is arranged on the front side of the middle part of the upper surface of the fuselage 1; a loading port 5 that is connected with the rotating chamber 4 is arranged in the middle part of the front side wall of the fuselage 1; a rotating mechanism matching with it is arranged on the inner wall of the lower side of the rotating chamber 4; the rotating mechanism comprises a rotating disk 6; four hanging grooves 7 that are evenly distributed in a circle are arranged on the outer edge of the rotating disk 6; a U-shaped hanging step 8 is arranged on the inner wall of the hanging groove 7; a positioning angle 9 located above the hanging step 8 is arranged on the groove wall on the rear side of the hanging groove 7; a gasket assembly device matching with the gasket vibration plate 3 is arranged on the right side of the upper surface of the fuselage 1, and the hanging groove 7 on the right side is adjacent to the gasket assembly device; a plugging cover assembly device matching with the plugging cover vibration plate 2 is arranged on the left side of the upper surface of the fuselage 1, and the hanging groove 7 on the left side is adjacent to the plugging cover assembly device.
[0033] The gasket assembly device includes a right vertical rod 10 arranged on the upper surface of the fuselage 1, and the right vertical rod 10 is located on the right side of the upper cavity opening of the rotating chamber 4; a right upper fixing plate 11 is arranged on the upper part of the right vertical rod 10; a right supporting plate 12 is arranged at the front end of the right upper fixing plate 11; a left positioning plate 13 is arranged at the left end of the right supporting plate 12; a first cylinder mounting plate 14 opposite to the left positioning plate 13 is arranged at the right end of the right supporting plate 12; a first cylinder 15 matching therewith is arranged on the right side wall of the first cylinder mounting plate 14; the left end of the piston rod of the first cylinder 15 passes through the first cylinder mounting plate 14 to the left and is provided with a right slider 16 located between the left positioning plate 13 and the first cylinder mounting plate 14, and a right slide rail 17 matching the right slider 16 is arranged on the front side wall of the right supporting plate 12; a right guide plate 18 is arranged on the front side wall of the right slider 16 to fit therewith; a lower positioning plate 19 is arranged on the rear side wall of the lower end of the right guide plate 18; A second cylinder mounting plate 20 opposite to the lower positioning plate 19 is provided on the rear side wall of the upper end of the guide plate 18; a second cylinder 21 matching therewith is provided on the upper surface of the second cylinder mounting plate 20; the lower end of the piston rod of the second cylinder 21 passes downward through the second cylinder mounting plate 20 and is provided on the upper surface of the right slider 16; a third cylinder 22 matching therewith is provided on the front side wall of the right guide plate 18; a lifting plate 23 located below the lower positioning plate 19 is provided at the lower end of the piston rod of the third cylinder 22; a through hole 24 is provided on the lifting plate 23; an ejection tube 25 intersecting with the through hole 24 is provided on the lower surface of the lifting plate 23; an insertion rod 26 is provided at the center of the lower end surface of the right guide plate 18; the lower end of the insertion rod 26 passes downward through the through hole 24 and the ejection tube 25 in sequence; a right lower fixing plate 27 is provided at the lower part of the right vertical rod 10; a gasket feeding mechanism matching the gasket vibration disk 3 is provided on the upper surface of the front end of the right lower fixing plate 27.
[0034] The gasket feeding mechanism includes a gasket feeding seat 28 arranged on the upper surface of the lower right fixed plate 27; the right side wall of the gasket feeding seat 28 is provided with a gasket feeding groove 29 opposite to the feeding track 301 of the gasket vibration plate 3; the front and rear side walls of the gasket feeding groove 29 are provided with mutually symmetrical guide wings 30; the left part of the upper surface of the gasket feeding seat 28 is provided with an insertion port 71 which is connected to the gasket feeding groove 29; the right part of the upper surface of the gasket feeding seat 28 is provided with an observation port 31 which is connected to the gasket feeding groove 29; the width of the observation port 31 is smaller than the width of the insertion port 71.
[0035] A lower right guide hole 32 coaxial with the piston rod of the second cylinder 21 is provided on the lower surface of the right sliding block 16 ; a lower right guide rod 33 matching with the lower right guide hole 32 is provided on the upper surface of the lower positioning plate 19 .
[0036] The plug cover assembly device includes a left vertical rod 34 arranged on the upper surface of the fuselage 1, and the left vertical rod 34 is located on the left side of the upper cavity opening of the rotating cavity 4; a left upper fixing plate 35 is arranged on the upper part of the left vertical rod 34; a fourth cylinder mounting plate 36 is arranged on the front side wall of the left end of the left upper fixing plate 35; a fourth cylinder 37 matching therewith is arranged on the fourth cylinder mounting plate 36; a left slider 38 located on the right side of the fourth cylinder mounting plate 36 is arranged at the right end of the piston rod of the fourth cylinder 37; a left slide rail 39 matching the left slider 38 is arranged on the front side wall of the left upper fixing plate 35; There is a motor mounting plate 40 that fits with it; the front side wall of the motor mounting plate 40 is provided with a tightening motor 41 that matches it; the lower end of the motor shaft of the tightening motor 41 is provided with a pneumatic finger 42 that matches it; the rear side wall of the upper end of the motor mounting plate 40 is provided with a fifth cylinder mounting plate 43; the fifth cylinder mounting plate 43 is provided with a fifth cylinder 44 that matches it, and the lower end of the piston rod of the fifth cylinder 44 is provided on the upper surface of the left sliding block 38; a lower left fixing plate 45 is provided at the lower part of the left vertical rod 34; the lower left fixing plate 45 is provided with a plugging cover feeding mechanism that matches the plugging cover vibration plate 2.
[0037] The blocking cover feeding mechanism includes a blocking cover feeding seat 46 arranged on the upper surface of the lower left fixed plate 45; a blocking cover feeding hole 47 opposite to the feeding track 201 of the blocking cover vibration plate 2 is provided on the left side wall of the blocking cover feeding seat 46, and a limit plate 48 is provided at the right end of the blocking cover feeding hole 47; a rear moving groove 49 is provided on the rear inner wall of the blocking cover feeding hole 47; a front moving groove 50 opposite to the rear moving groove 49 is provided on the front inner wall of the blocking cover feeding hole 47; an upper top hole 51 intersecting the front moving groove 50 is provided on the upper surface of the blocking cover feeding seat 46; a hidden hole coaxial with the upper top hole 51 is provided on the lower groove wall of the front moving groove 50 Hole 52; a sixth cylinder 53 matching therewith is provided on the rear side wall of the blocking cover loading seat 46; a rear through hole 54 communicating with the rear movable groove 49 is provided on the rear side wall of the blocking cover loading seat 46; the front end of the piston rod of the sixth cylinder 53 passes through the rear through hole 54 forward and is provided with a push block 55 matching the rear movable groove 49; a lower through hole 57 communicating with the hidden hole 52 is provided on the front side of the lower surface of the blocking cover loading seat 46; a seventh cylinder 56 matching therewith is provided on the front side of the lower surface of the blocking cover loading seat 46; the upper end of the piston rod of the seventh cylinder 56 passes through the lower through hole 57 upward and is provided with a support plate 58 matching the hidden hole 52.
[0038] A lower left guide hole 59 coaxial with the piston rod of the fifth cylinder 44 is provided on the lower surface of the left slider 38; a lower left seat plate 72 is provided on the rear side wall of the lower end of the motor mounting plate 40; and a lower left guide rod 60 matching the lower left guide hole 59 is provided on the upper surface of the lower left seat plate 72.
[0039] The rotating mechanism also includes a rotating motor 61 arranged at the center of the lower inner wall of the rotating chamber 4; the upper end of the motor shaft of the rotating motor 61 is connected to a rotating shaft 63 through a coupling 62, and the rotating disk 6 is arranged at the upper end of the rotating shaft 63; the lower inner wall of the rotating chamber 4 is provided with a guide inner tube 64 set outside the rotating motor 61; the lower surface of the rotating disk 6 is provided with a guide outer tube 65 coaxial with the guide inner tube 64, and the lower end of the guide outer tube 65 is sleeved outside the guide inner tube 64.
[0040] A rib 66 with a U-shaped cross section extends downward from the lower edge of the hanging groove 7 .
[0041] The method of using the utility model is as follows:
[0042] The four circumferentially evenly distributed suspension grooves 7 on the rotating disk 6 are respectively located at the front, rear, left and right sides of the rotating disk 6 in the initial state, and the angle formed between adjacent suspension grooves 7 is 90 degrees. Therefore, when the assembly work starts, the rotating disk 6 will rotate 90 degrees each time under the action of the rotating motor 61. After completing one process, it will rotate another 90 degrees, and the cycle will be repeated to achieve the effect of continuously assembling the gasket 68 and the plugging cover 69 of the stainless steel bellows 67.
[0043] When it is necessary to assemble the stainless steel bellows 67 with the gasket 68 and the plugging cover 69, first put the union nut 6701 at the upper end of the stainless steel bellows 67 into the hanging groove 7. At this time, the union nut 6701 is stuck on the upper surface of the hanging step 8, and the outer wall of the union nut 6701 is a regular hexagon. One side corner of the union nut 6701 just fits with the positioning angle 9 of the rear side groove wall of the hanging groove 7. Under the action of the hanging step 8 and the positioning angle 9, the union nut 6701 can be stably restricted in the hanging groove 7, so that the union nut 6701 cannot rotate under the action of external force, which is convenient for the plugging cover 69 to be screwed into the union nut 6701 later.
[0044] When the plugging cover automatic assembly equipment is started, the gasket vibration plate 3 and the plugging cover vibration plate 2 both start to run. The gasket vibration plate 3 and the plugging cover vibration plate 2 are both existing vibration plates, which can realize the feeding of gaskets 68 and plugging covers 69 by vibration force. When the gasket vibration plate 3 is used, the gaskets 68 in the gasket vibration plate 3 will be fed to the gasket feeding trough 29 in an orderly manner along the feeding track 301 of the gasket vibration plate 3 under the action of the vibration force. At this time, the first gasket 68 will enter the gasket feeding trough 29 under the push of the subsequent gaskets 68, and continue to go deeper into the gasket feeding trough In the groove 29, the gasket 68 is annular, and a tubular sealing portion 6801 extends downward from the edge of the lower end of the inner hole of the gasket 68. At this time, the sealing portion 6801 is located between the guide wings 30 on both sides, and the gasket 68 is located between the upper side groove wall of the gasket feeding groove 29 and the upper surface of the guide wings 30. This structural design can ensure that the gasket 68 can move stably after entering the gasket feeding groove 29. With the push of subsequent gaskets 68, the first gasket 68 is finally restricted by the left side groove wall of the gasket feeding groove 29. At this time, the first gasket 68 is directly below the insertion port 71.
[0045] When the first gasket 68 is directly below the insertion port 71 and the insertion rod 26 is directly above the insertion port 71, when the gasket 68 needs to be assembled, the second cylinder 21 can be started. When the right slider 16 cannot move up and down, as the piston rod of the second cylinder 21 is retracted into the second cylinder 21, the second cylinder mounting plate 20 will move downward accordingly, thereby realizing the downward movement of the insertion rod 26 arranged at the center of the lower end surface of the right guide plate 18. As the insertion rod 26 continues to move downward, the insertion rod 26 will enter the gasket feeding groove 29 through the insertion port 71, and then be directly inserted into the inner hole of the gasket 68. The gasket is made of rubber. At this time, the insertion rod 26 can be inserted through its outer wall and the gasket The friction force between the inner walls of 68 fixes the gasket 68 on the lower end of the insertion rod 26, and then the piston rod of the second cylinder 21 will push downward to realize the upward movement of the right guide plate 18, thereby realizing the upward movement of the gasket 68 fixed on the lower end of the insertion rod 26. When the gasket 68 moves to the actual required height, the second cylinder 21 stops running, and the first cylinder 15 starts to start. The piston rod of the first cylinder 15 drives the right slider 16 along the trajectory of the right slide rail 17 to approach the hanging groove 7 on the right side of the rotating disk 6. When the right slider 16 moves, the insertion rod 26 with the gasket 68 on the lower end moves synchronously, and finally moves to the top of the hanging groove 7 on the right side of the rotating disk 6.
[0046] When the plugging cover vibration plate 2 is running, the multiple plugging covers 69 on the plugging cover vibration plate 2 will be transported in an orderly manner along the feeding track 201 toward the plugging cover feeding hole 47 under the action of the vibration force. As the first plugging cover 69 enters the plugging cover feeding hole 47, the first plugging cover 69 will be restricted by the limiting plate 48, so that the first plugging cover 69 is stably located between the front moving groove 50 and the rear moving groove 49, avoiding the situation that the first plugging cover 69 is pushed by the subsequent plugging cover 69 and causes the position to be offset. Then the sixth cylinder 53 can be started. At this time, the piston rod of the sixth cylinder 53 will push the push block 55 forward. As the push block 55 moves forward, the push block 55 will push the first blocking cover 69 into the front moving groove 50. Under the restriction of the front groove wall of the front moving groove 50, the first blocking cover 69 is just on the upper surface of the support plate 58. When the push block 55 pushes the first blocking cover 69, as the push block 55 enters from the rear moving groove 49 into the blocking cover feed hole 47, the subsequent blocking cover 69 can be effectively retained in the feeding track 201 of the blocking cover vibration plate 2, thereby achieving a material blocking effect.
[0047] As the union nut 6701 at the upper end of the stainless steel bellows 67 is stuck in the hanging groove 7 on the front side of the rotating disk 6, the rotating motor 61 can be turned on by the touch switch to make the rotating motor 61 rotate for the first time. When the rotating motor 61 rotates, the motor shaft of the rotating motor 61 will drive the rotating shaft 63 to rotate 90 degrees, thereby realizing a 90-degree rotation of the rotating disk 6. When the original front side hanging groove 7 on the rotating disk 6 rotates to the right, the original left side hanging groove 7 on the rotating disk 6 rotates to the front side. At this moment, the staff can clamp a new union nut 6701 at the upper end of the stainless steel bellows 67 in the hanging groove 7 on the front side of the rotating disk 6 at this moment, and the union nut 6701 stuck in the hanging groove 7 on the right side of the rotating disk 6 at this moment can start to assemble the gasket 68. At this moment, the union nut 6701 is directly below the insertion rod 26, and then the second cylinder 21 is started. Under the action of the second cylinder 21, the insertion rod 26 moves downward with the gasket 68 sleeved on its lower end, and finally the gasket is The gasket 68 will enter into the union nut 6701 and fit with the annular step 6702 in the union nut 6701. At this time, the insertion rod 26 stops moving downward, and then the third cylinder 22 is started at the same time. The piston rod of the third cylinder 22 drives the lifting plate 23 to move downward, thereby realizing the downward movement of the ejector tube 25. When the insertion rod 26 does not move, the ejector tube 25 moves downward alone. When the lower end surface of the ejector tube 25 contacts the upper surface of the gasket 68, the lower end of the ejector tube 25 presses the gasket 68 onto the union nut. On the annular step 6702 inside the cap 6701, the ejector tube 25 is then kept stationary, and the insert rod 26 moves upward under the action of the second cylinder 21. When the gasket 68 is pressed and immobilized by the ejector tube 25, the insert rod 26 can easily overcome the friction between its own outer wall and the inner wall of the gasket 68 and break away from the inner hole of the gasket 68. Finally, the ejector tube 25 moves upward under the action of the third cylinder 22 and moves out of the union nut 6701, and finally the gasket 68 is assembled in the union nut 6701.
[0048] To facilitate understanding of the hanging order of each hanging slot 7 on the rotating disk 6, the first four hanging slots 7 on the rotating disk 6 are respectively defined as the first hanging slot, the second hanging slot, the third hanging slot, and the fourth hanging slot. In the initial state, the first hanging slot is at the front side of the rotating disk, the second hanging slot is at the right side of the rotating disk, the third hanging slot is at the back side of the rotating disk, and the fourth hanging slot is at the left side of the rotating disk. First, the movable nut 6701 at the upper end of the stainless steel bellows 67 can be stuck in the first hanging slot, and then the rotating motor 61 is rotated for the first time, 90 degrees counterclockwise. After the rotating motor 61 rotates the rotating disk 6 ninety degrees, the first hanging slot is at the right side of the rotating disk, and the gasket assembly device installs the gasket 68 into the movable nut at the upper end of the stainless steel bellows stuck in the first hanging slot. At this moment, the fourth hanging slot is at the front side of the rotating disk 6, and a new stainless steel bellows can be placed in it. After the stainless steel bellows 67 in the first hanging groove completes the assembly work of the gasket 68, the rotating disk 6 is rotated 90 degrees counterclockwise again under the action of the rotating motor 61. At this time, the fourth hanging groove is on the right side of the rotating disk 6, and the first hanging groove is on the rear side of the rotating disk 6, and the third hanging groove is on the front side of the rotating disk 6. Then the new stainless steel bellows 67 can be inserted into the third hanging groove. After the stainless steel bellows 67 in the fourth hanging groove completes the assembly work of the gasket, the rotating disk 6 is rotated 90 degrees counterclockwise again under the action of the rotating motor 61. At this time, the first hanging groove is on the left side of the rotating disk 6 for the assembly work of the plugging cover 69, and the fourth hanging groove is on the rear side of the rotating disk 6, waiting for the assembly work of the plugging cover 69, and the third hanging groove is on the right side of the rotating disk 6 for the assembly work of the gasket 68, and the second hanging groove is on the front side of the rotating disk 6, and a new stainless steel bellows can be placed.
[0049] When the movable nut 6701 at the upper end of the stainless steel bellows 67 in the first hanging groove is assembling the plugging cover 69, the pneumatic finger 42 is just in the upper top hole 51, and at this moment the plugging cover 69 is just pushed out of the upper top hole 51 by the supporting plate 58. As the fifth cylinder 44 is opened, the piston rod of the fifth cylinder 44 will retract into itself, thereby realizing the downward movement of the fifth cylinder mounting plate 43, thereby realizing the downward movement of the motor mounting plate 40, and finally realizing the downward movement of the pneumatic finger 42. The existing cylindrical pneumatic clamping jaws adopted by the pneumatic finger 42 are convenient for the pneumatic finger 42 to clamp the plugging cover 69. The center of the lower surface of the plugging cover 69 has a screw connection portion 6901 screwed into the movable nut 6701. When the pneumatic finger 42 clamps the plugging cover 69, the pneumatic finger 42 is clamped on the outer peripheral surface of the plugging cover 69, which will not affect the screw connection action of the screw connection portion 6901. After the pneumatic finger 42 clamps the plugging cover 69 , under the action of the fifth cylinder 44, the pneumatic finger 42 moves up, and when it moves to the actual required position, the fourth cylinder 37 is started, and the piston rod of the fourth cylinder 37 will drive the left slider 38 along the trajectory of the left slide rail 39 to the right close to the first suspension groove. When the pneumatic finger 42 moves synchronously to just above the first suspension groove, the fourth cylinder 37 stops running, and then the fifth cylinder 44 and the tightening motor 41 run synchronously. While the fifth cylinder 44 drives the pneumatic finger 42 to move downward, the tightening motor 41 drives the pneumatic finger 42 to rotate, thereby realizing the synchronous downward movement and rotation of the blocking cover 69, and quickly screwing the blocking cover 69 into the joint nut 6701. Under the limitation of the positioning angle 9, the joint nut 6701 will not be affected by the rotation force of the blocking cover 69, and the joint nut 6701 can always remain in a stable state. When the blocking cover 69 is screwed, the pneumatic finger 42 moves up and resets.
[0050] When the union nut 6701 of the stainless steel bellows 67 in the first hanging groove completes the assembly work of the plugging cover 69, the rotating disk 6 rotates 90 degrees again under the action of the rotating motor 61. At this time, the first hanging groove is at the front side of the rotating disk 6. The staff can remove the stainless steel bellows 67 on the first hanging groove that has completed the assembly work of the gasket 68 and the plugging cover 69, and install a new stainless steel bellows 67. When the new stainless steel bellows 67 is hung on the first hanging groove, the stainless steel bellows 67 on the second hanging groove is at the right side of the rotating disk 6. The assembly work of the gasket begins, the stainless steel bellows 67 on the third hanging groove rotates to the rear side of the rotating disk 6, the stainless steel bellows 67 on the fourth hanging groove rotates to the left side of the rotating disk 6, and the assembly work of the plugging cover 69 begins. When the stainless steel bellows 67 on the fourth hanging groove completes the assembly of the plugging cover 69, the rotating disk 6 is rotated 90 degrees counterclockwise again under the action of the rotating motor 61 to start a new round of assembly work. This cycle is repeated to ensure that the stainless steel bellows 67 is always used to assemble the gasket 68 and the plugging cover 69 without being affected by loading and unloading.
[0051] In summary, the utility model can realize equal-angle rotation of the rotating disk 6 through the rotating mechanism, and each rotation of the rotating disk 6 can complete a corresponding process, so that the movable nut 6701 of the stainless steel bellows 67 is always in a working state of sequentially assembling the gasket 68 and the plugging cover 69 after being stuck on the hanging groove 7, so as to always maintain high working efficiency, and the direct participation of the staff in the assembly work of the gasket 68 and the plugging cover 69 is effectively avoided in the entire assembly process, thereby avoiding the situation where the assembly quality cannot be guaranteed due to manual assembly, and the tightening action of the plugging cover 69 is realized by the rotational force of the tightening motor 41, which can effectively avoid the eccentricity when the plugging cover 69 is screwed, resulting in the external thread of the outer wall of the plugging cover 69 and the internal thread of the inner wall of the movable nut 6701 biting and wearing, thereby effectively extending the service life of the movable nut 6701.
[0052] The width of the observation port 31 is smaller than the width of the insertion port 71. This structural design can not only firmly confine the gasket 68 in the gasket feed slot 29, but also can observe the state of the gasket in the gasket feed slot 29 in real time through the observation port 31, so as to timely discover the abnormality of the gasket 68 and facilitate the assembly of the gasket 68.
[0053] A lower right guide hole 32 coaxial with the piston rod of the second cylinder 21 is provided on the lower surface of the right slider 16, and a lower right guide rod 33 matching the lower right guide hole 32 is provided on the upper surface of the lower positioning plate 19. The existence of the lower right guide rod 33 can play a guiding role when the right guide plate 18 moves up and down, thereby ensuring the stability of the gasket assembly device when assembling the gasket.
[0054] A lower left guide hole 59 is provided on the lower surface of the left slider 38 and is coaxial with the piston rod of the fifth cylinder 44. A lower left seat plate 72 is provided on the rear side wall of the lower end of the motor mounting plate 40. A lower left guide rod 60 matching the lower left guide hole 59 is provided on the upper surface of the lower left seat plate 72. The existence of the lower left guide rod 60 can play a guiding role when the motor mounting plate 40 moves up and down, thereby ensuring the stability of the blocking cover assembly device when assembling the blocking cover 69, and further avoiding the blocking cover 69 from tilting when it is screwed to the joint nut 6701 of the stainless steel bellows 67.
[0055] A guide inner tube 64 is provided on the inner wall of the lower side of the rotating chamber 4 and is arranged outside the rotating motor 61. A guide outer tube 65 is provided on the lower surface of the rotating disk 6 and is coaxial with the guide inner tube 64. The lower end of the guide outer tube 65 is sleeved outside the guide inner tube 64. The existence of the guide inner tube 64 can guide the guide outer tube 65 when it rotates with the rotating disk 6, thereby guiding the rotating disk 6 and further ensuring the stability of the rotating disk 6 when it rotates with the stainless steel bellows 67.
[0056] A U-shaped rib 66 extends downward from the edge of the lower groove of the suspension groove 7. The rib 66 can enclose the upper part of the stainless steel bellows 67 when the joint nut 6701 at the upper end of the stainless steel bellows 67 is stuck in the suspension groove 7, thereby playing a protective and limiting role.
[0057] A connecting plate 70 can be set at the upper end of the rotating shaft 63. The connecting plate 70 and the rotating disk 6, the rotating disk 6 and the upper end surface of the guide outer tube 65, and the rotating motor 61 and the lower inner wall of the rotating chamber 4 are all fixed by screws. This fixing method is convenient for disassembly and assembly of components, thereby facilitating maintenance and replacement of components.
Claims
1. An automatic assembly device for a stainless steel bellows plugging cover, comprising a body, a plugging cover vibration plate arranged at the left rear corner of the upper surface of the body, and a gasket vibration plate arranged at the right rear corner of the upper surface of the body, characterized in that: A rotating cavity is provided on the front middle part of the upper surface of the fuselage; a loading port communicating with the rotating cavity is provided in the middle part of the side wall on the front side of the fuselage; a rotating mechanism matching with it is provided on the inner wall on the lower side of the rotating cavity; the rotating mechanism includes a rotating disk; four hanging grooves evenly distributed in a circle are provided on the outer edge of the rotating disk; a U-shaped hanging step is provided on the inner wall of the hanging groove; a positioning angle located above the hanging step is provided on the groove wall on the rear side of the hanging groove; a gasket assembly device matching with the gasket vibration disk is provided on the right side of the upper surface of the fuselage, and the hanging groove on the right side is adjacent to the gasket assembly device; a plugging cover assembly device matching with the plugging cover vibration disk is provided on the left side of the upper surface of the fuselage, and the hanging groove on the left side is adjacent to the plugging cover assembly device.
2. The automatic assembly equipment for stainless steel corrugated pipe plugging cap according to claim 1 is characterized by: The gasket assembly device comprises a right vertical rod arranged on the upper surface of the fuselage, the right vertical rod is located on the right side of the upper cavity opening of the rotating cavity; the upper part of the right vertical rod is provided with a right upper fixing plate; the front end of the right upper fixing plate is provided with a right supporting plate; the left end of the right supporting plate is provided with a left positioning plate; the right end of the right supporting plate is provided with a first cylinder mounting plate opposite to the left positioning plate; the right side wall of the first cylinder mounting plate is provided with a first cylinder matching it; the left end of the piston rod of the first cylinder passes through the first cylinder mounting plate to the left and is provided with a right sliding block located between the left positioning plate and the first cylinder mounting plate, and the front side wall of the right supporting plate is provided with a right sliding rail matching the right sliding block; the front side wall of the right sliding block is provided with a right guide plate fitted therewith; the rear side wall of the lower end of the right guide plate is provided with a lower positioning plate; the right guide A second cylinder mounting plate opposite to the lower positioning plate is provided on the rear side wall of the upper end of the plate; a second cylinder matching therewith is provided on the upper surface of the second cylinder mounting plate; the lower end of the piston rod of the second cylinder passes downward through the second cylinder mounting plate and is provided on the upper surface of the right slider; a third cylinder matching therewith is provided on the front side wall of the right guide plate; a lifting plate located below the lower positioning plate is provided on the lower end of the piston rod of the third cylinder; a through hole is provided on the lifting plate; an ejection tube communicating with the through hole is provided on the lower surface of the lifting plate; an insertion rod is provided at the center of the lower end surface of the right guide plate; the lower end of the insertion rod passes downward through the through hole and the ejection tube in sequence; a right lower fixing plate is provided at the lower part of the right vertical rod; a gasket feeding mechanism matching the gasket vibration disk is provided on the upper surface of the front end of the right lower fixing plate.
3. The automatic assembly equipment for stainless steel bellows plugging cap according to claim 2 is characterized by: The gasket feeding mechanism includes a gasket feeding seat arranged on the upper surface of the lower right fixed plate; the right side wall of the gasket feeding seat is provided with a gasket feeding groove opposite to the feeding track of the gasket vibration plate; the front and rear side walls of the gasket feeding groove are provided with symmetrical guide wings; the left part of the upper surface of the gasket feeding seat is provided with an insertion port that is connected to the gasket feeding groove; the right part of the upper surface of the gasket feeding seat is provided with an observation port that is connected to the gasket feeding groove; the width of the observation port is smaller than the width of the insertion port.
4. The automatic assembly equipment for stainless steel corrugated pipe plugging cap according to claim 2 is characterized by: The lower surface of the right sliding block is provided with a right lower guide hole coaxial with the piston rod of the second cylinder; the upper surface of the lower positioning plate is provided with a right lower guide rod matching the right lower guide hole.
5. The automatic assembly equipment for stainless steel corrugated pipe plugging cap according to claim 1 is characterized by: The plug cover assembly device comprises a left vertical rod arranged on the upper surface of the fuselage, the left vertical rod is located on the left side of the upper cavity opening of the rotating cavity; a left upper fixing plate is arranged on the upper part of the left vertical rod; a fourth cylinder mounting plate is arranged on the front side wall of the left end of the left upper fixing plate; A fourth cylinder matching therewith is provided on the fourth cylinder mounting plate; a left slider located on the right side of the fourth cylinder mounting plate is provided at the right end of the piston rod of the fourth cylinder; a left slide rail matching therewith is provided on the front side wall of the upper left fixing plate; a motor mounting plate fitting therewith is provided on the front side wall of the left slider; a tightening motor matching therewith is provided on the front side wall of the motor mounting plate; a pneumatic finger matching therewith is provided on the lower end of the motor shaft of the tightening motor; a fifth cylinder mounting plate is provided on the rear side wall of the upper end of the motor mounting plate; a fifth cylinder matching therewith is provided on the fifth cylinder mounting plate, and the lower end of the piston rod of the fifth cylinder is arranged on the upper surface of the left slider; a lower left fixing plate is provided on the lower part of the left vertical rod; a plugging cover feeding mechanism matching the plugging cover vibration plate is provided on the lower left fixing plate.
6. The automatic assembly equipment for stainless steel bellows plugging cap according to claim 5 is characterized by: The blocking cover feeding mechanism comprises a blocking cover feeding seat arranged on the upper surface of the lower left fixed plate; a blocking cover feeding hole opposite to the feeding track position of the blocking cover vibration plate is arranged on the left side wall of the blocking cover feeding seat, and a limit plate is arranged on the right end opening of the blocking cover feeding hole; a rear moving groove is arranged on the rear inner wall of the blocking cover feeding hole; a front moving groove opposite to the rear moving groove is arranged on the front inner wall of the blocking cover feeding hole; an upper top hole intersecting the front moving groove is arranged on the upper surface of the blocking cover feeding seat; a hidden hole coaxial with the upper top hole is arranged on the lower groove wall of the front moving groove Hidden hole; a sixth cylinder matching with it is provided on the rear side wall of the blocking cover loading seat; a rear through hole communicating with the rear movable groove is provided on the rear side wall of the blocking cover loading seat; the front end of the piston rod of the sixth cylinder passes through the rear through hole forward and is provided with a push block matching with the rear movable groove; a lower through hole communicating with the hidden hole is provided on the front side of the lower surface of the blocking cover loading seat; a seventh cylinder matching with it is provided on the front side of the lower surface of the blocking cover loading seat; the upper end of the piston rod of the seventh cylinder passes through the lower through hole upward and is provided with a support plate matching with the hidden hole.
7. The automatic assembly equipment for stainless steel bellows plugging cap according to claim 5 is characterized by: The lower surface of the left slider is provided with a left lower guide hole coaxial with the piston rod of the fifth cylinder; the rear side wall of the lower end of the motor mounting plate is provided with a left lower seat plate; the upper surface of the left lower seat plate is provided with a left lower guide rod matching the left lower guide hole.
8. The automatic assembly equipment for stainless steel corrugated pipe plugging cap according to claim 1 is characterized by: The rotating mechanism also includes a rotating motor arranged at the center of the lower inner wall of the rotating chamber; the upper end of the motor shaft of the rotating motor is connected to a rotating shaft through a coupling, and a rotating disk is arranged at the upper end of the rotating shaft; the lower inner wall of the rotating chamber is provided with a guide inner tube set outside the rotating motor; the lower surface of the rotating disk is provided with a guide outer tube coaxial with the guide inner tube, and the lower end of the guide outer tube is sleeved outside the guide inner tube.
9. The automatic assembly equipment for stainless steel corrugated pipe plugging cap according to claim 1, characterized in that: A rib with a U-shaped cross section extends downward from the edge of the notch at the lower side of the suspension groove.