Spheroidal graphite casting polishing device capable of improving precision

By designing a grinding disc with adjustable position, the problem of a narrow range of application caused by a fixed distance of the grinding disc in the prior art is solved, and high-precision grinding of ductile castings of different sizes is achieved, and the scope of application is expanded.

CN222589064UActive Publication Date: 2025-03-11DANDONG JINDING FOUNDRY CO LTD
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Patent Information

Application Number
CN202420414175.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-03-11
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The lower end face of the grinding disc of the existing ductile casting grinding device is fixed from the processing table, and cannot be adjusted according to the different sizes and heights of the ductile castings, resulting in a narrow range of application. The grinding disc needs to be replaced to adapt to ductile castings of different sizes.

Method used

A ductile casting grinding device including a base, mounting frame, No. 1 servo motor, No. 1 threaded rod, L-shaped plate, No. 1 telescopic cylinder, No. 1 telescopic cylinder, No. 2 telescopic cylinder, No. 2 servo motor and grinding disc are designed. Through the cooperation of the telescopic strip and the telescopic cylinder, the position of the grinding disc can be adjusted in the longitudinal and transverse directions to adapt to ductile castings of different sizes.

Benefits of technology

The grinding disc comprehensively grinds the upper end surfaces of ductile castings of different sizes, expands the scope of application, improves the grinding accuracy, and avoids the need to replace the grinding disc.

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Abstract

The utility model discloses a spheroidal graphite casting polishing device capable of improving precision, which comprises a base, a mounting rack is fixedly mounted on the upper end face of the base, and a first servo motor is fixedly mounted on the side wall of the mounting rack. By arranging a telescopic batten, a second telescopic air cylinder, a second servo motor, a motor groove and a grinding disc, after a spheroidal graphite casting body is clamped and limited by two limiting plates, the second telescopic air cylinder on the telescopic batten is started, and the telescopic end of the second telescopic air cylinder pushes the second servo motor out of the motor groove downwards; and when the grinding face of the grinding disc makes contact with the upper end face of the spheroidal graphite casting body below, a second servo motor is started, the output end of the second servo motor drives the grinding disc to grind the upper end face of the spheroidal graphite casting body, the grinding disc can grind the upper end faces of the spheroidal graphite casting bodies of different sizes, and the application range is wide.
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Description

Technical Field

[0001] The utility model relates to the technical field of ductile iron casting grinding, in particular to a ductile iron casting grinding device capable of improving the precision. Background Art

[0002] Ductile iron castings are made by spheroidizing ordinary cast iron to make the carbon in the cast iron spheroidally graphitized, thereby effectively improving the mechanical properties, plasticity and toughness of the cast iron, and obtaining a high-strength, hard and durable casting with comprehensive properties close to those of steel.

[0003] After searching, the publication number is: CN220128433U, which discloses a ductile iron casting grinding device. By rotating the handle, the threaded rod can be rotated, the clamping plate can be moved, and then the sleeve column can be driven to slide along the limit rod, so that the clamping plate can squeeze and limit the ductile iron casting, and then the second motor can be started to make the grinding disc grind the ductile iron casting, which is convenient for the limited grinding of ductile iron castings of different shapes and sizes. By starting the first motor, the rotating rod can be rotated, the fan blades can be rotated, and then the grinding waste can be sucked in, so that the waste is sucked into the waste box for collection, which is convenient for collecting the grinding waste. However, the distance between the lower end face of the grinding disc of the above-mentioned prior art and the processing table is fixed. When the size and height of the ductile iron casting are not enough to make the upper end face of the ductile iron casting contact with the lower end face of the grinding disc, it is necessary to replace the grinding disc and then grind. The height of the grinding disc from the processing table cannot be adjusted according to the size of the ductile iron casting, and the scope of application is narrow.

[0004] In order to solve the above problems, the utility model provides a ductile casting grinding device which can improve the precision. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a ductile casting grinding device with improved precision, so as to solve the technical problem in the prior art that "the distance between the lower end face of the grinding disk of the above-mentioned prior art and the processing table is fixed, when the size height of the ductile casting is not enough to make the upper end face of the ductile casting contact with the lower end face of the grinding disk, the grinding disk needs to be replaced and then polished, and the height of the grinding disk from the processing table cannot be adjusted according to the size of the ductile casting, and the scope of application is narrow."

[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] A ductile iron casting grinding device capable of improving precision comprises a base, a mounting frame is fixedly mounted on the upper end surface of the base, a No. 1 servo motor is fixedly mounted on the side wall of the mounting frame, a No. 1 threaded rod is fixedly connected to the output end of the No. 1 servo motor, a moving groove is provided on the lower end surface of the mounting frame, an L-shaped plate is threadedly sleeved on the No. 1 threaded rod, a plate groove is provided on the side wall of the L-shaped plate, a No. 1 telescopic cylinder is fixedly mounted in the plate groove, a telescopic strip is fixedly connected to the telescopic end of the No. 1 telescopic cylinder, a motor groove is provided on the lower end surface of the telescopic strip, a No. 2 telescopic cylinder is fixedly mounted on the upper end surface of the telescopic strip, a No. 2 servo motor is fixedly connected to the telescopic end of the No. 2 telescopic cylinder, and the No. 2 servo motor is fixedly mounted on the upper end surface of the telescopic strip. A grinding disc is fixedly connected to the output end of the machine, a No. 3 servo motor is fixedly installed on the side wall of the base, a No. 2 threaded rod is fixedly connected to the output end of the No. 3 servo motor, a transverse groove is provided on the upper end surface of the base, a No. 1 block is threadedly sleeved on the No. 2 threaded rod, a push plate is fixedly connected to the upper end surface of the No. 1 block, a longitudinal groove is provided on the upper end surface of the base, a No. 4 servo motor is fixedly installed on the side wall of the base, a bidirectional threaded rod is fixedly connected to the output end of the No. 4 servo motor, a No. 2 block is symmetrically threadedly sleeved on the bidirectional threaded rod, the upper end surfaces of the two No. 2 blocks are fixedly connected to limiting plates, an industrial vacuum cleaner is fixedly installed on the upper end surface of the base, and a ductile casting body is placed on the upper end surface of the base.

[0008] As a preferred technical solution of the utility model, two limit blocks are symmetrically fixedly connected to the side walls of the telescopic strip, two limit slots matching the limit blocks are opened in the plate slot, and the two limit blocks are slidably connected to the two matching limit slots respectively.

[0009] As a preferred technical solution of the present utility model, the side wall of the L-shaped plate is slidably connected to the inner wall of the movable groove.

[0010] As a preferred technical solution of the utility model, the transverse groove is connected to the longitudinal groove, a blocking block is fixedly connected in the transverse groove, and the No. 2 threaded rod and the bidirectional threaded rod are both threadedly connected to the inner wall of the blocking block.

[0011] As the preferred technical solution of the utility model, the ends of the No. 1 threaded rod, No. 2 threaded rod, and bidirectional threaded rod that are away from the No. 1 servo motor, No. 3 servo motor, and No. 4 servo motor are rotatably connected to the inner walls of the movable groove, the transverse groove, and the longitudinal groove respectively.

[0012] As a preferred technical solution of the utility model, the No. 1 block and the two No. 2 blocks are slidably connected to the inner walls of the transverse groove and the longitudinal groove respectively.

[0013] The utility model provides a ductile iron casting grinding device which can improve the precision and has the following beneficial effects:

[0014] 1. By setting the telescopic strip, No. 2 telescopic cylinder, No. 2 servo motor, motor slot and grinding disc, when the ductile casting body is clamped and limited by two limit plates, the No. 2 telescopic cylinder on the telescopic strip is started, and the telescopic end of the No. 2 telescopic cylinder pushes the No. 2 servo motor downward from the motor slot. When the grinding surface of the grinding disc contacts the upper end surface of the ductile casting body below, the No. 2 servo motor is started, and the output end of the No. 2 servo motor drives the grinding disc to grind the upper end surface of the ductile casting body, so that the grinding disc can grind the upper end surfaces of ductile casting bodies of different sizes, and has a wide range of applications;

[0015] 2. By arranging the L-shaped plate, No. 1 telescopic cylinder, telescopic strip, plate slot, No. 1 servo motor, No. 1 threaded rod and moving slot, the No. 1 telescopic cylinder in the L-shaped plate can adjust the length of the telescopic strip in the plate slot, thereby controlling the lateral position of the grinding disc on the ductile iron casting body, and the No. 1 servo motor can control the position of the L-shaped plate in the moving slot by rotating the No. 1 threaded rod, thereby controlling the longitudinal position of the grinding disc on the ductile iron casting body, so that the grinding surface of the grinding disc can comprehensively grind the upper end surface of the ductile iron casting body, thereby improving the grinding accuracy of the grinding surface of the grinding disc on the upper end surface of the ductile iron casting body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional structural schematic diagram of a ductile casting grinding device that can improve precision, which is proposed by the utility model;

[0017] Figure 2 This is a front structural cross-sectional view of a ductile casting grinding device that can improve precision, which is proposed by the utility model;

[0018] Figure 3 This is a side structural sectional view of a ductile casting grinding device that can improve precision, which is proposed by the utility model;

[0019] Figure 4 The utility model is a schematic diagram of a top view of a ductile casting grinding device capable of improving precision.

[0020] In the figure: 1 base, 2 mounting frame, 3 No. 1 servo motor, 4 moving slot, 5 No. 1 threaded rod, 6 L-type plate, 7 plate slot, 8 No. 1 telescopic cylinder, 9 telescopic strip, 10 No. 2 telescopic cylinder, 11 No. 2 servo motor, 12 grinding disc, 13 No. 3 servo motor, 14 No. 2 threaded rod, 15 transverse slot, 16 No. 4 servo motor, 17 longitudinal slot, 18 bidirectional threaded rod, 19 push plate, 20 limit plate, 21 industrial vacuum cleaner, 22 ductile iron casting body. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation mode of the utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model. In the description of the utility model, unless otherwise specified, the meaning of "multiple" is two or more; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0022] Example

[0023] refer to Figure 1-4 A ductile iron casting grinding device capable of improving precision comprises a base 1, a mounting frame 2 is fixedly mounted on the upper end surface of the base 1, a No. 1 servo motor 3 is fixedly mounted on the side wall of the mounting frame 2, a No. 1 threaded rod 5 is fixedly connected to the output end of the No. 1 servo motor 3, a moving groove 4 is provided on the lower end surface of the mounting frame 2, an L-shaped plate 6 is threadedly sleeved on the No. 1 threaded rod 5, a plate groove 7 is provided on the side wall of the L-shaped plate 6, a No. 1 telescopic cylinder 8 is fixedly mounted in the plate groove 7, a telescopic strip 9 is fixedly connected to the telescopic end of the No. 1 telescopic cylinder 8, a motor groove is provided on the lower end surface of the telescopic strip 9, a No. 2 telescopic cylinder 10 is fixedly mounted on the upper end surface of the telescopic strip 9, a No. 2 servo motor 11 is fixedly connected to the telescopic end of the No. 2 telescopic cylinder 10, and the output of the No. 2 servo motor 11 A grinding disc 12 is fixedly connected to the end, a No. 3 servo motor 13 is fixedly installed on the side wall of the base 1, a No. 2 threaded rod 14 is fixedly connected to the output end of the No. 3 servo motor 13, a transverse groove 15 is provided on the upper end surface of the base 1, a No. 1 block is threadedly sleeved on the No. 2 threaded rod 14, a push plate 19 is fixedly connected to the upper end surface of the No. 1 block, a longitudinal groove 17 is provided on the upper end surface of the base 1, a No. 4 servo motor 16 is fixedly installed on the side wall of the base 1, a bidirectional threaded rod 18 is fixedly connected to the output end of the No. 4 servo motor 16, a No. 2 block is symmetrically threadedly sleeved on the bidirectional threaded rod 18, the upper end surfaces of the two No. 2 blocks are fixedly connected to a limiting plate 20, an industrial vacuum cleaner 21 is fixedly installed on the upper end surface of the base 1, and a ductile iron casting body 22 is placed on the upper end surface of the base 1.

[0024] The ductile iron casting body 22 is placed in front of the push plate 19 on the base 1, and the No. 3 servo motor 13 is started at this time. The output end of the No. 3 servo motor 13 drives the No. 2 threaded rod 14 to rotate, so that the No. 1 block drives the push plate 19 to move along the inner wall of the transverse groove 15 to the bottom of the grinding disc 12. After the ductile iron casting body 22 moves to the bottom of the grinding disc 12 under the push of the push plate 19, the No. 4 servo motor 16 is started, and the output end of the No. 4 servo motor 16 drives the bidirectional threaded rod 18 to rotate. At this time, the two No. 2 blocks move relatively along the longitudinal groove 17 and drive the two limit plates 20 to limit and clamp the two sides of the ductile iron casting body 22. At this time, the limit of the ductile iron casting body 22 on the base 1 is completed. Clamping, when the ductile iron casting body 22 is clamped and limited by the two limit plates 20, the No. 2 telescopic cylinder 10 on the telescopic strip 9 is started, and the telescopic end of the No. 2 telescopic cylinder 10 pushes the No. 2 servo motor 11 downward from the motor slot. When the grinding surface of the grinding disc 12 contacts the upper end surface of the ductile iron casting body 22 below, the No. 2 servo motor 11 is started, and the output end of the No. 2 servo motor 11 drives the grinding disc 12 to grind the upper end surface of the ductile iron casting body 22, so that the grinding disc 12 can grind the upper end surfaces of ductile iron casting bodies 22 of different sizes, and the industrial vacuum cleaner 21 can clean up the debris generated by grinding the ductile iron casting body 22 to protect the working environment from pollution;

[0025] Among them, two limit blocks are symmetrically fixedly connected to the side wall of the telescopic strip 9, and two limit slots matching the limit blocks are opened in the plate slot 7. The two limit blocks are slidably connected to the two matching limit slots respectively.

[0026] By setting the limit block and the limit groove, the telescopic strip 9 will not be separated from the plate groove 7 when the telescopic end of the first telescopic cylinder 8 is pushed out of the plate groove 7, thereby improving the stability of the telescopic strip 9 in the plate groove 7;

[0027] The side wall of the L-shaped plate 6 is slidably connected to the inner wall of the movable groove 4 .

[0028] By making the side wall of the L-shaped plate 6 slidably connected to the inner wall of the movable groove 4, the L-shaped plate 6 can slide along the inner wall of the movable groove 4;

[0029] The transverse groove 15 is connected to the longitudinal groove 17 , a blocking block is fixedly connected in the transverse groove 15 , and the No. 2 threaded rod 14 and the bidirectional threaded rod 18 are both threadedly connected to the inner wall of the blocking block.

[0030] By setting the blocking block, the blocking block can play a role of limiting and blocking with the No. 1 block and the two No. 2 blocks in the transverse groove 15 and the longitudinal groove 17 respectively, so as to prevent the No. 1 block and the two No. 2 blocks from colliding during the movement;

[0031] Among them, one end of the No. 1 threaded rod 5, the No. 2 threaded rod 14, and the bidirectional threaded rod 18 away from the No. 1 servo motor 3, the No. 3 servo motor 13, and the No. 4 servo motor 16 is rotatably connected to the inner walls of the movable slot 4, the transverse slot 15, and the longitudinal slot 17 respectively.

[0032] By making the ends of the No. 1 threaded rod 5, the No. 2 threaded rod 14, and the bidirectional threaded rod 18 facing away from the No. 1 servo motor 3, the No. 3 servo motor 13, and the No. 4 servo motor 16 rotatably connected to the inner walls of the movable groove 4, the transverse groove 15, and the longitudinal groove 17, the No. 1 threaded rod 5, the No. 2 threaded rod 14, and the bidirectional threaded rod 18 can rotate on the inner walls of the movable groove 4, the transverse groove 15, and the longitudinal groove 17, respectively;

[0033] The first block and the two second blocks are slidably connected to the inner walls of the transverse groove 15 and the longitudinal groove 17 respectively.

[0034] By making the No. 1 block and the two No. 2 blocks slidably connected to the inner walls of the transverse groove 15 and the longitudinal groove 17 respectively, the No. 1 block and the two No. 2 blocks can slide along the inner walls of the transverse groove 15 and the longitudinal groove 17 respectively;

[0035] Among them, the manufacturer of industrial vacuum cleaner 21 is Dongguan Quanfeng Intelligent Technology Co., Ltd., and the model is: JC-3000-4.

[0036] The working principle of the utility model is as follows: first, the ductile casting body 22 is placed in front of the push plate 19 on the base 1, and the No. 3 servo motor 13 is started at this time. The output end of the No. 3 servo motor 13 drives the No. 2 threaded rod 14 to rotate, so that the No. 1 block drives the push plate 19 to move below the grinding disc 12 along the inner wall of the transverse groove 15. After the ductile casting body 22 moves to the right below the grinding disc 12 under the push of the push plate 19, the No. 4 servo motor 16 is started, and the output end of the No. 4 servo motor 16 drives the bidirectional threaded rod 18 to rotate. At this time, the two No. 2 blocks move relatively along the longitudinal groove 17 and drive the two limit plates 20 to limit and clamp the two sides of the ductile casting body 22. At this time, the limit clamping of the ductile casting body 22 on the base 1 is completed;

[0037] When the ductile iron casting body 22 is clamped and limited by the two limit plates 20, the No. 2 telescopic cylinder 10 on the telescopic strip 9 is started, and the telescopic end of the No. 2 telescopic cylinder 10 pushes the No. 2 servo motor 11 downward from the motor slot. When the grinding surface of the grinding disc 12 contacts the upper end surface of the ductile iron casting body 22 below, the No. 2 servo motor 11 is started, and the output end of the No. 2 servo motor 11 drives the grinding disc 12 to grind the upper end surface of the ductile iron casting body 22, so that the grinding disc 12 can grind the upper end surfaces of ductile iron casting bodies 22 of different sizes, and has a wide range of applications;

[0038] At the same time, the No. 1 telescopic cylinder 8 in the L-shaped plate 6 can adjust the length of the telescopic strip 9 in the plate groove 7, so as to control the lateral position of the grinding disc 12 on the ductile casting body 22, and the No. 1 servo motor 3 can control the position of the L-shaped plate 6 in the moving groove 4 by rotating the No. 1 threaded rod 5, so as to control the longitudinal position of the grinding disc 12 in the ductile casting body 22, so that the grinding surface of the grinding disc 12 can fully grind the upper end surface of the ductile casting body 22, thereby improving the grinding accuracy of the grinding surface of the grinding disc 12 on the upper end surface of the ductile casting body 22;

[0039] Finally, when the ductile iron casting body 22 is polished, the debris generated by the polishing will float in the air and on the base 1. At this time, the industrial vacuum cleaner 21 is started to clean the debris generated by the polishing of the ductile iron casting body 22 to protect the working environment from pollution.

[0040] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and utility model concept of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model.

Claims

1. A ductile iron casting grinding device capable of improving precision, comprising a base (1), characterized in that: The upper end surface of the base (1) is fixedly mounted with a mounting frame (2), a No. 1 servo motor (3) is fixedly mounted on the side wall of the mounting frame (2), an output end of the No. 1 servo motor (3) is fixedly connected to a No. 1 threaded rod (5), a movable groove (4) is provided on the lower end surface of the mounting frame (2), an L-shaped plate (6) is threadedly sleeved on the No. 1 threaded rod (5), a plate groove (7) is provided on the side wall of the L-shaped plate (6), a No. 1 telescopic cylinder (8) is fixedly mounted in the plate groove (7), a telescopic end of the No. 1 telescopic cylinder (8) is fixedly connected to a telescopic strip (9), a motor groove is provided on the lower end surface of the telescopic strip (9), a No. 2 telescopic cylinder (10) is fixedly mounted on the upper end surface of the telescopic strip (9), a No. 2 servo motor (11) is fixedly connected to the telescopic end of the No. 2 telescopic cylinder (10), a No. 2 servo motor (11) is fixedly connected to the output end of the No. 2 servo motor (11), a grinding disc (11) is fixedly connected to the output end of the No. 2 servo motor (11), and a grinding disc (12) is fixedly mounted in the plate groove (7). 2), a No. 3 servo motor (13) is fixedly mounted on the side wall of the base (1), the output end of the No. 3 servo motor (13) is fixedly connected to a No. 2 threaded rod (14), the upper end surface of the base (1) is provided with a transverse groove (15), a No. 1 block is threadedly sleeved on the No. 2 threaded rod (14), the upper end surface of the No. 1 block is fixedly connected to a push plate (19), the upper end surface of the base (1) is provided with a longitudinal groove (17), a No. 4 servo motor (16) is fixedly mounted on the side wall of the base (1), the output end of the No. 4 servo motor (16) is fixedly connected to a bidirectional threaded rod (18), the No. 2 block is symmetrically threadedly sleeved on the bidirectional threaded rod (18), the upper end surfaces of the two No. 2 blocks are fixedly connected to a limiting plate (20), an industrial vacuum cleaner (21) is fixedly mounted on the upper end surface of the base (1), and a ductile iron casting body (22) is placed on the upper end surface of the base (1).

2. A ductile iron casting grinding device capable of improving precision according to claim 1, characterized in that: Two limit blocks are symmetrically fixedly connected to the side wall of the telescopic strip (9), and two limit slots matching the limit blocks are provided in the plate slot (7), and the two limit blocks are respectively slidably connected to the two matching limit slots.

3. A ductile iron casting grinding device capable of improving precision according to claim 1, characterized in that: The side wall of the L-shaped plate (6) is slidably connected to the inner wall of the movable groove (4).

4. A ductile iron casting grinding device capable of improving precision according to claim 1, characterized in that: The transverse groove (15) is connected to the longitudinal groove (17), a blocking block is fixedly connected inside the transverse groove (15), and the No. 2 threaded rod (14) and the bidirectional threaded rod (18) are both threadedly connected to the inner wall of the blocking block.

5. A ductile iron casting grinding device capable of improving precision according to claim 1, characterized in that: One end of the No. 1 threaded rod (5), the No. 2 threaded rod (14), and the bidirectional threaded rod (18) away from the No. 1 servo motor (3), the No. 3 servo motor (13), and the No. 4 servo motor (16) is rotatably connected to the inner wall of the movable groove (4), the transverse groove (15), and the longitudinal groove (17), respectively.

6. A ductile iron casting grinding device capable of improving precision according to claim 1, characterized in that: The No. 1 block and the two No. 2 blocks are slidably connected to the inner walls of the transverse groove (15) and the longitudinal groove (17) respectively.

Citation Information

Patent Citations

  • Polishing device for spheroidal graphite casting

    CN220128433U