Anti-sticking device of calender
By designing scraping mechanisms and auxiliary mechanisms on the rubber calender, the problem of rubber adhesion on the cleaning structure surface is solved, the rapid discharge of rubber and effective heating of the equipment surface is achieved, the operation is simplified and the efficiency of the equipment is improved.
Patent Information
- Application Number
- CN202420692272.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-07
AI Technical Summary
After cleaning, the rubber of the existing rubber calender equipment is easily stuck to the surface of the cleaning structure and needs to be replaced regularly, which is cumbersome to operate.
A calender anti-adhesive device is designed, including a scraping mechanism and an auxiliary mechanism. The scraper mechanism guides the airflow through the fan to cool the adhesive rubber, causing it to shrink and harden, making it easier to clean the scraper, and achieves rapid discharge of rubber through the collection chamber and discharge pipe. The auxiliary mechanism heats the cleaned calender roller surface through a heating airflow to avoid a temperature drop.
It effectively avoids rubber adhesion on the surface of the cleaning structure, and does not require regular replacement of the cleaning structure, simplifies the operation process, and improves the cleaning efficiency and the service life of the equipment.
Smart Images

Figure CN222590481U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber calender equipment, in particular to an anti-sticking device for a calender. Background Art
[0002] Rubber calenders are mainly used for rubber sheeting, rubber coating of textiles or steel cord fabrics, rubber sheet lamination, rubber blank profiling, and isolation film for tire cord layers. During the production process, rubber residue will remain on the surface of the rollers, which is difficult to clean.
[0003] After searching, a Chinese patent discloses a rubber calender roller cleaning device (publication number CN215039576U). The patent technology heats the roller surface through a heating tube, which can soften the rubber solidified and attached to the roller surface, making it easier to clean, and uses a brush to clean the softened rubber. However, the cleaned rubber is easy to stick to the brush surface, and it needs to be replaced regularly, which is a cumbersome operation. Therefore, those skilled in the art provide a calender anti-sticking device to solve the problems raised in the above background technology. Utility Model Content
[0004] The purpose of the utility model is to provide an anti-sticking device for a calender, which solves the problem that the rubber of the existing equipment after cleaning adheres to the surface of the cleaning structure, which requires regular replacement and is a cumbersome operation. This technical solution can avoid the rubber from sticking to the surface of the cleaning structure without the need for regular replacement.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A calender anti-sticking device comprises: a frame, a calender roller is arranged on the surface of the frame; a scraper mechanism, the scraper mechanism is arranged on the surface of the frame and located on one side of the calender roller, the scraper mechanism is used to clean the rubber adhered to the surface of the calender roller; an auxiliary mechanism, the auxiliary mechanism is arranged on the surface of the scraper mechanism, the auxiliary mechanism is used to heat the surface of the calender roller after scraping; wherein the scraper mechanism comprises a connecting shell arranged on one side of the calender roller, the interior of the connecting shell is fixedly connected with evenly distributed mounting shells, the connecting shell, a collecting chamber is formed between two adjacent mounting shells, a scraper block is fixedly connected to the surface of the connecting shell, the other side of the scraper block contacts the surface of the calender roller, a feed trough connected to the connecting shell is opened on the surface of the scraper block, a discharge pipe connected to the collecting chamber and symmetrically distributed with the feed trough is arranged on the surface of the mounting shell, a connecting block is arranged inside the collecting chamber, a rotating shaft is rotatably connected between the connecting block and the inner wall of the collecting chamber, and evenly distributed push plates are fixedly connected to the surface of the rotating shaft.
[0007] Preferably, a fan is provided on the inner wall of the mounting shell, filter holes are evenly distributed in a semicircular shape and connected to the collecting chamber are opened on one side of the mounting shell, a connecting box located below the mounting shell is fixedly connected to the surface of the connecting shell, and ventilation grooves are evenly distributed and connected to the connecting box are opened on the lower surface of the mounting shell.
[0008] Preferably, one end of the rotating shaft passes through the adjacent connecting block and is fixedly connected with a transmission mechanism, and the other end of the transmission mechanism passes through the connecting block and the connecting shell in sequence and extends to the outside of the connecting shell.
[0009] Preferably, the inner wall of the connecting box is fixedly connected with a partition, the surface of the partition is provided with evenly distributed guide grooves, the inner wall of the connecting box is rotatably connected with a rotating rod located below the partition, the surface of the rotating rod is fixedly connected with annularly distributed driving vanes, and the other end of the rotating rod passes through the connecting box and is fixedly connected to the other end of the transmission mechanism.
[0010] Preferably, the auxiliary mechanism comprises a mounting tube fixedly connected to the surface of the connection box, one end of the mounting tube is connected to the adjacent connection box, and the horizontal height of the mounting tube is lower than the horizontal height of the partition.
[0011] Preferably, a heater is provided inside the mounting tube.
[0012] Preferably, the surface of the mounting tube is provided with evenly distributed spray holes, and the spray holes can guide the airflow to spray toward the calendering roller.
[0013] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0014] 1. The fan guides the airflow to cool the rubber adhering to the surface of the calender roller, causing it to shrink and harden so that the scraper can quickly scrape it off. Under the action of the airflow, the scraped rubber is carried into the collection chamber to separate it from the scraper quickly, avoiding the accumulation of the scraped rubber affecting the subsequent cleaning effect. The push plate is rotated to discharge the rubber collected in the collection chamber through the discharge pipe under the cooperation of the rotating shaft, push plate, filter hole, ventilation slot, guide slot, driving blade, rotating rod and transmission mechanism, which can prevent the accumulation of rubber in the collection chamber and the need for regular cleaning and replacement.
[0015] 2. By setting up an auxiliary mechanism, the airflow can be heated during the discharge process, and the surface of the calendering roller after cleaning can be heated to avoid the temperature drop of the calendering roller surface after cleaning affecting subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the connection between the scraper block and the connecting shell of the utility model;
[0018] Figure 3 This is a schematic diagram of the distribution of the filter holes of the utility model;
[0019] Figure 4 It is a schematic diagram of the connection between the auxiliary mechanism and the scraping mechanism of the utility model.
[0020] Wherein: 1. frame; 101. calendering roller; 2. scraper mechanism; 201. connecting shell; 202. scraper block; 203. mounting shell; 204. push plate; 205. rotating shaft; 206. fan; 207. filter hole; 208. connecting block; 209. transmission mechanism; 210. discharge pipe; 211. ventilation slot; 212. partition; 213. guide slot; 214. rotating rod; 215. driving blade; 216. connecting box; 3. auxiliary mechanism; 301. mounting pipe; 302. spray hole; 303. heater. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 A calender anti-sticking device comprises: a frame 1, a calender roller 101 is arranged on the surface of the frame 1; a scraper mechanism 2, the scraper mechanism 2 is arranged on the surface of the frame 1 and located on one side of the calender roller 101, and the scraper mechanism 2 is used to clean the rubber adhered to the surface of the calender roller 101; an auxiliary mechanism 3, the auxiliary mechanism 3 is arranged on the surface of the scraper mechanism 2, and the auxiliary mechanism 3 is used to heat the surface of the calender roller 101 after scraping; wherein the scraper mechanism 2 comprises a connecting shell 201 arranged on one side of the calender roller 101, and the interior of the connecting shell 201 is fixedly connected with uniformly distributed mounting shells 203, and the connecting shell 201 is fixedly connected with the mounting shells 203. A connecting shell 201 is provided, and a collecting chamber is formed between two adjacent mounting shells 203. A scraper block 202 is fixedly connected to the surface of the connecting shell 201. The other side of the scraper block 202 contacts the surface of the calendering roller 101. A feed trough connected to the connecting shell 201 is provided on the surface of the scraper block 202. A discharge pipe 210 connected to the collecting chamber and symmetrically distributed with the feed trough is provided on the surface of the mounting shell 203. A connecting block 208 is provided inside the collecting chamber. A rotating shaft 205 is rotatably connected between the connecting block 208 and the inner wall of the collecting chamber. Evenly distributed push plates 204 are fixedly connected to the surface of the rotating shaft 205.
[0023] During the rotation of the calender roller 101, it can contact the scraper block 202, and under the action of the scraper block 202, the rubber adhering to the surface of the calender roller 101 can be scraped off and dropped into the inside of the feed trough, and under the action of gravity, the rubber can gradually slide into the inside of the collection chamber, and the push plate 204 can be driven to rotate by rotating the rotating shaft 205, so that the push plate 204 can drive the rubber dropped into the collection chamber to be discharged from the inside of the collection chamber through the discharge pipe 210, so as to achieve the effect of timely discharging the cleaned rubber;
[0024] See also Figure 1-4 The inner wall of the installation shell 203 is provided with a fan 206, and one side of the installation shell 203 is provided with filter holes 207 that are evenly distributed in a semicircular shape and communicated with the collection chamber. The surface of the connection shell 201 is fixedly connected with a connection box 216 located below the installation shell 203, and the lower surface of the installation shell 203 is provided with ventilation slots 211 that are evenly distributed and communicated with the connection box 216;
[0025] One end of the rotating shaft 205 passes through the adjacent connecting block 208 and is fixedly connected to a transmission mechanism 209, and the other end of the transmission mechanism 209 passes through the connecting block 208 and the connecting shell 201 in sequence and extends to the outside of the connecting shell 201;
[0026] The inner wall of the connection box 216 is fixedly connected with a partition 212, and the surface of the partition 212 is provided with evenly distributed guide grooves 213. The inner wall of the connection box 216 is rotatably connected with a rotating rod 214 located below the partition 212, and the surface of the rotating rod 214 is fixedly connected with annularly distributed driving blades 215, and the other end of the rotating rod 214 passes through the connection box 216 and is fixedly connected to the other end of the transmission mechanism 209;
[0027] By starting the fan 206, the external airflow can be guided to the inside of the installation shell 203 through the feed slot, the collection chamber and the filter hole 207 under the action of the fan 206, and introduced into the inside of the connection box 216 through the ventilation slot 211. The airflow entering the connection box 216 can be guided by the guide slot 213 to drive the blade 215 to rotate, thereby driving the rotating rod 214 to rotate. In this process, the rotation shaft 205 can be driven to rotate through the transmission mechanism 209, thereby driving the push plate 204 to push the rubber dropped into the collection chamber to be discharged through the discharge pipe 210. In addition, since the filter hole 207 is not provided in the area corresponding to the surface of the installation shell 203 of the discharge pipe 210, the rubber between the two push plates 204 will not be disturbed by the airflow when it reaches the discharge pipe 210, so as to facilitate the discharge of the rubber. The transmission mechanism 209 is a relatively mature component in the existing technology application, which is composed of two transmission wheels and a transmission belt. By driving one of the transmission wheels to rotate, the other transmission wheel can be driven to rotate synchronously under the action of the transmission belt.
[0028] When the airflow enters the feed trough, it can fully contact the surface of the calender roller 101, thereby cooling the rubber adhered to the surface of the calender roller 101, so that it can harden and shrink so that the scraper 202 can scrape it off. In the process of airflow movement, the scraped rubber can be quickly carried into the collection chamber, thereby accelerating the discharge of the scraped rubber and avoiding rubber accumulation that affects the subsequent cleaning effect of the adhered rubber.
[0029] See also Figure 1-4 The auxiliary mechanism 3 includes a mounting tube 301 fixedly connected to the surface of the connection box 216, one end of the mounting tube 301 is connected to the adjacent connection box 216, the horizontal height of the mounting tube 301 is lower than the horizontal height of the partition 212, a heater 303 is arranged inside the mounting tube 301, and the surface of the mounting tube 301 is provided with uniformly distributed spray holes 302, and the spray holes 302 can guide the airflow to spray toward the calender roller 101;
[0030] The airflow passing through the partition 212 is introduced into the interior of the mounting tube 301, and is heated by the heater 303, and the heated airflow is sprayed toward the surface of the cleaned calendering roller 101 through the spray hole 302, so as to avoid the airflow causing the surface of the calendering roller 101 to cool down during the cleaning process and affect the subsequent use effect.
[0031] Working principle: By starting the fan 206, the external airflow is guided to the inside of the mounting shell 203 through the feed trough, the collecting chamber and the filter hole 207. In this process, the airflow can fully contact the surface of the calender roller 101, and then cool the rubber adhering to the surface of the calender roller 101, so that it can harden and shrink so that the scraper 202 can scrape it off. In the process of airflow movement, the scraped rubber can be quickly introduced into the inside of the collecting chamber to speed up the discharge of the scraped rubber, avoid rubber accumulation affecting the subsequent cleaning effect of the adhering rubber, and under the mutual cooperation of the ventilation slot 211 and the guide slot 213, the airflow can drive the blade 215 to rotate. The rubber that has fallen into the collecting chamber is discharged through the discharge pipe 210 because the filter hole 207 is not provided in the area on the surface of the mounting shell 203 corresponding to the discharge pipe 210, so that the rubber between the two push plates 204 will not be disturbed by the airflow when it reaches the discharge pipe 210, so as to facilitate the discharge of the rubber. Under the action of the auxiliary mechanism 3, the airflow is heated and sprayed onto the surface of the calendering roller 101, so as to avoid the cooling of the surface of the calendering roller 101 caused by the airflow during the cleaning process, which may affect the subsequent use effect.
[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit thereof, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A calender anti-sticking device, characterized in that: include: A frame (1), wherein a calendering roller (101) is arranged on the surface of the frame (1); A scraper mechanism (2), the scraper mechanism (2) being arranged on the surface of the frame (1) and located on one side of the calendering roller (101), the scraper mechanism (2) being used to clean rubber adhering to the surface of the calendering roller (101); An auxiliary mechanism (3), the auxiliary mechanism (3) being arranged on the surface of the scraping mechanism (2), and the auxiliary mechanism (3) being used for heating the surface of the calendering roller (101) after scraping; The scraper mechanism (2) comprises a connecting shell (201) arranged on one side of the calendering roller (101), the interior of the connecting shell (201) is fixedly connected with evenly distributed mounting shells (203), a collecting chamber is formed between the connecting shell (201) and two adjacent mounting shells (203), a scraper block (202) is fixedly connected to the surface of the connecting shell (201), the other side of the scraper block (202) is in contact with the surface of the calendering roller (101), a feed trough connected to the connecting shell (201) is provided on the surface of the scraper block (202), a discharge pipe (210) connected to the collecting chamber and symmetrically distributed with the feed trough is provided on the surface of the mounting shell (203), a connecting block (208) is provided inside the collecting chamber, a rotating shaft (205) is rotatably connected between the connecting block (208) and the inner wall of the collecting chamber, and evenly distributed push plates (204) are fixedly connected to the surface of the rotating shaft (205).
2. The anti-sticking device for a calender according to claim 1, characterized in that: The inner wall of the installation shell (203) is provided with a fan (206); one side of the installation shell (203) is provided with filter holes (207) that are evenly distributed in a semicircular shape and communicated with the collection chamber; the surface of the connection shell (201) is fixedly connected with a connection box (216) located below the installation shell (203); and the lower surface of the installation shell (203) is provided with ventilation grooves (211) that are evenly distributed and communicated with the connection box (216).
3. The anti-sticking device for a calender according to claim 2, characterized in that: One end of the rotating shaft (205) passes through the adjacent connecting block (208) and is fixedly connected to a transmission mechanism (209); the other end of the transmission mechanism (209) passes through the connecting block (208) and the connecting shell (201) in sequence and extends to the outside of the connecting shell (201).
4. The anti-sticking device for a calender according to claim 3, characterized in that: The inner wall of the connection box (216) is fixedly connected to a partition (212), the surface of the partition (212) is provided with evenly distributed guide grooves (213), the inner wall of the connection box (216) is rotatably connected to a rotating rod (214) located below the partition (212), the surface of the rotating rod (214) is fixedly connected to annularly distributed driving blades (215), and the other end of the rotating rod (214) passes through the connection box (216) and is fixedly connected to the other end of the transmission mechanism (209).
5. The anti-sticking device for a calender according to claim 4, characterized in that: The auxiliary mechanism (3) comprises a mounting tube (301) fixedly connected to the surface of the connection box (216), one end of the mounting tube (301) being connected to the adjacent connection box (216), and the horizontal height of the mounting tube (301) being lower than the horizontal height of the partition (212).
6. The anti-sticking device for a calender according to claim 5, characterized in that: A heater (303) is arranged inside the installation tube (301).
7. The anti-sticking device for a calender according to claim 6, characterized in that: The surface of the mounting tube (301) is provided with uniformly distributed spray holes (302), and the spray holes (302) can guide the air flow to spray toward the calendering roller (101).
Citation Information
Patent Citations
Compression roller cleaning device of rubber calender
CN215039576U