Plastic mold with ultrasonic vibration function
By introducing ultrasonic vibration part and cooling part into the plastic mold, the bubble problem and the problem of long cooling time in plastic products are solved, and high-quality and efficient plastic product molding is achieved.
Patent Information
- Application Number
- CN202420646463.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-29
AI Technical Summary
Existing plastic injection molds are prone to bubble problems and the problem of excessive cooling and forming time when preparing plastic products.
A plastic mold with ultrasonic vibration is designed. By setting an ultrasonic vibration part on the lower template, an ultrasonic vibrator is used to eliminate bubbles in the hot melt plastic, and the cooling forming process of the plastic is accelerated through the cooling part.
Effectively remove bubbles inside plastic products, improve product quality, and significantly speed up the time for plastic cooling and forming.
Smart Images

Figure CN222590540U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic molds, in particular to a plastic mold with ultrasonic vibration. Background Art
[0002] Injection molding is a method of producing industrial products. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding and die casting.
[0003] As plastic products are increasingly used in people's daily lives, manufacturers of related plastic products are also actively improving the production efficiency of plastic products to meet the growing market demand. Therefore, there is an urgent need for an injection mold that can quickly prepare plastic products.
[0004] However, the existing plastic injection molds have the following two shortcomings when preparing plastic products: first, when the molten plastic is injected into the mold cavity in the mold by the hot nozzle, the plastic in the molten state will inevitably be mixed with air, so that the cooled and formed plastic products contain bubbles inside, resulting in unqualified products; second, it takes a long time for the molten plastic to cool and form by natural cooling. Utility Model Content
[0005] The purpose of the utility model is to provide a plastic mold with ultrasonic vibration, which can solve at least one of the above technical problems. The technical solution of the utility model is as follows:
[0006] A plastic mold with ultrasonic vibration, characterized in that it includes: an upper template and a lower template arranged up and down, a pad is provided below the upper template and above the lower template, a positioning frame is fixed on each of the pads, a male mold core and a female mold core are respectively fixed in the positioning frames below the upper template and above the lower template and arranged adjacently, a stripping plate is movably inserted in the female mold core, an ultrasonic vibration part is provided on the lower template, a cooling part capable of cooling the male mold core and the female mold core is provided on the upper template and the lower template, and a stripping mechanism is provided below the stripping plate.
[0007] Furthermore, the ultrasonic vibration part includes a plurality of through grooves penetrating one of the pads, a plurality of placement grooves are provided on the lower template, each placement groove is aligned with an adjacent through groove, and an ultrasonic vibrator is placed in each placement groove and through groove.
[0008] Furthermore, the cooling part includes a first cooling channel arranged below the upper template and above the lower template, and a second cooling channel is arranged on a side of each pad close to the bottom of the upper template and the lower template respectively, the first cooling channel and the second cooling channel are formed in an S-shape with continuous twists and turns, a slot is arranged on the edge of each of the first cooling channels, a sealing edge is fixed on the periphery of each of the second cooling channels, and a water inlet pipe and a water outlet pipe are respectively inserted at both ends of the second cooling channel.
[0009] Furthermore, the material stripping mechanism includes plug-in grooves symmetrically inserted in the left and right sides of the die core, one of the positioning frames is symmetrically provided with plug-in holes, a push rod is movably inserted in each of the plug-in grooves, a connecting rod is movably hinged under each of the push rods and the material stripping plate, a baffle is fixed at the end of each of the push rods, a spring is fixed between the baffle and one of the positioning frames, and inclined blocks are symmetrically fixed under the upper template.
[0010] Preferably, a conveying groove is provided through the upper mold plate, one of the pads and the male mold core, and a nozzle is installed in the conveying groove.
[0011] Preferably, guide grooves are symmetrically fixed on one of the pads, guide posts are symmetrically fixed below the stripping plate, and the guide posts are movably inserted into the guide posts.
[0012] In summary, the beneficial effects of the present invention compared with the prior art are as follows:
[0013] The utility model provides a plastic mold with ultrasonic vibration, which uses an injection molding machine to convey hot-melt plastic through a nozzle installed in a conveying trough, and then the plastic enters a male mold core and a female mold core for molding. During molding, an ultrasonic vibration part is provided on the lower mold plate to eliminate bubbles in the hot-melt plastic, and at the same time, the male mold core, the female mold core and the plastic are cooled by a cooling part. After cooling, the injection molding machine opens the male mold core and the female mold core, and pushes out the molded plastic through a material return mechanism. Compared with the existing technology, the utility model can remove bubbles contained in the plastic product, improve product quality, and accelerate the cooling and molding time of the plastic. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional schematic diagram of the utility model.
[0015] Figure 2 It is a half-section schematic diagram of the utility model.
[0016] Figure 3 This is one of the exploded schematic diagrams of the utility model.
[0017] Figure 4 This is the second exploded schematic diagram of the present utility model.
[0018] Figure 5 Utility Model Figure 2 An enlarged schematic diagram of A-1.
[0019] Explanation of the reference numerals in the accompanying drawings: 1. upper template; 2. lower template; 3. pad; 4. positioning frame; 5. punch core; 6. die core; 7. material stripping plate; 8. ultrasonic vibration part; 9. cooling part; 10. material stripping mechanism; 81. through groove; 82. placement groove; 83. ultrasonic vibrator; 91. first cooling channel; 92. second cooling channel; 93. slot; 94. sealing edge; 95. water inlet pipe; 96. water outlet pipe; 101. plug-in groove; 102. plug-in hole; 103. push rod; 104. connecting rod; 105. baffle; 106. spring; 107. inclined block; 11. conveying trough; 12. nozzle; 31. guide groove; 32. guide column. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods:
[0021] like Figures 1 to 5 The ultrasonic vibration plastic mold shown is characterized in that it includes: an upper template 1 and a lower template 2 arranged up and down, a pad 3 is provided below the upper template 1 and above the lower template 2, a guide groove 31 is symmetrically fixed on one of the pads 3, a guide column 32 is symmetrically fixed below the stripping plate 7, the guide column 32 is movably inserted in the guide column 32, a positioning frame 4 is fixed on each of the pads 3, a male core 5 and a female core 6 are respectively fixed below the upper template 1 and above the lower template 2 and arranged in adjacent positioning frames 4, a stripping plate 7 is movably inserted in the female core 6, an ultrasonic vibration part 8 is provided on the lower template 2, a cooling part 9 capable of cooling the male core 5 and the female core 6 is provided on the upper template 1 and the lower template 2, a stripping mechanism 10 is provided below the stripping plate 7, a conveying groove 11 is penetrated by the upper template 1, one of the pads 3 and the male core 5, and a nozzle 12 is installed in the conveying groove 11.
[0022] The above structure is a plastic mold with ultrasonic vibration, which uses an injection molding machine to convey the hot-melt plastic through a nozzle 12 installed in a conveying trough 11, and then the plastic enters the male mold core 5 and the female mold core 6 for molding. During the molding, the bubbles in the hot-melt plastic are eliminated by the ultrasonic vibration part 8 provided on the lower mold plate 2, and the male mold core 5, the female mold core 6 and the plastic are cooled by the cooling part 9. After cooling, the injection molding machine opens the male mold core 5 and the female mold core 6, and pushes out the molded plastic through the material return mechanism 10. Compared with the existing technology, it can remove bubbles contained in the plastic product, improve product quality, and speed up the cooling and molding time of the plastic.
[0023] like Figure 3 As shown, in some embodiments of the utility model, the ultrasonic vibration part 8 includes a plurality of through grooves 81 penetrating one of the pads 3, and a plurality of placement grooves 82 are provided on the lower template 2, each of the placement grooves 82 is aligned with the adjacent through grooves 81, and an ultrasonic vibrator 83 is placed in each of the placement grooves 82 and the through grooves 81. The ultrasonic vibrator 83 is installed and placed through the placement grooves 82 and the through grooves 81. When the ultrasonic vibrator 83 is vibrated by external power supply, the air in the hot melt plastic is gradually eliminated due to its high-frequency vibration.
[0024] like Figures 3 to 5 As shown, in some embodiments of the utility model, the cooling part 9 includes a first cooling channel 91 arranged below the upper template 1 and above the lower template 2, and a second cooling channel 92 is provided on a side of each of the pads 3 close to the bottom of the upper template 1 and the lower template 2, the first cooling channel 91 and the second cooling channel 92 are formed in an S-shaped continuous tortuosity, a slot 93 is provided on the edge of each of the first cooling channels 91, a sealing edge 94 is fixed on the periphery of each of the second cooling channels 92, and an inlet pipe 95 and an outlet pipe 96 are respectively inserted at both ends of the second cooling channel 92. When the upper template 1 and the lower template 2 are respectively fixed on the adjacent pads 3, the first cooling channel 91 and the second cooling channel 92 are merged to form a complete cooling channel, and at the same time, the sealing edge 94 and the slot 93 are plugged into each other to make the cooling channel sealed. At this time, cooling water is input into the cooling channel from the outside through the inlet pipe 95, and the cooling water is discharged from the outlet pipe 96. During the process, the cooling water cools the male core 5 and the female core 6.
[0025] like Figure 3 and 4 As shown, in some embodiments of the present invention, the stripping mechanism 10 includes a plug-in slot 101 symmetrically inserted on the left and right sides of the concave mold core 6, one of the positioning frames 4 is symmetrically provided with a plug-in hole 102, a push rod 103 is movably inserted in each of the plug-in slots 101, a connecting rod 104 is movably hinged between each of the push rods 103 and the stripping plate 7, a baffle 105 is fixed at the end of each of the push rods 103, a spring 106 is fixed between the baffle 105 and one of the positioning frames 4, and a spring 106 is fixed between the baffle 105 and one of the positioning frames 4, and a spring 106 is fixed between the baffle 105 and one of the positioning frames 4. The inclined block 107 is symmetrically fixed. When the upper mold plate 1 moves downward, the inclined block 107 is driven to move downward, so that the inclined block 107 drives the baffle 105 to move, and the baffle 105 drives the push rod 103 to move along the plug-in slot 101. At this time, the push rod 103 drives the stripping plate 7 to move downward through the connecting rod 104, and the stripping plate 7 moves along the guide slot 31 through the guide column 32. Conversely, when the upper mold 1 moves upward, the inclined block 107 and the baffle 105 are separated. At this time, the push rod 103 is pushed by the spring 106, so that the connecting rod 104 moves the stripping plate 7 upward to push out the finished product.
[0026] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and the description are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A plastic mold with ultrasonic vibration, characterized in that: include: An upper mold plate (1) and a lower mold plate (2) are arranged above and below each other. Pads (3) are provided below the upper mold plate (1) and above the lower mold plate (2). Positioning frames (4) are fixed on each of the pad plates (3). A male mold core (5) and a female mold core (6) are fixed in adjacent positioning frames (4) below the upper mold plate (1) and above the lower mold plate (2). A stripping plate (7) is movably inserted in the female mold core (6). An ultrasonic vibration part (8) is provided on the lower mold plate (2). A cooling part (9) capable of cooling the male mold core (5) and the female mold core (6) is provided on both the upper mold plate (1) and the lower mold plate (2). A stripping mechanism (10) is provided below the stripping plate (7).
2. A plastic mold with ultrasonic vibration according to claim 1, characterized in that The ultrasonic vibration part (8) comprises a plurality of through grooves (81) penetrating one of the pads (3); a plurality of placement grooves (82) are provided on the lower template (2); each placement groove (82) is aligned with an adjacent through groove (81); and an ultrasonic vibrator (83) is placed in each placement groove (82) and through groove (81).
3. The ultrasonic vibration plastic mold according to claim 1, characterized in that The cooling portion (9) comprises a first cooling channel (91) arranged below the upper template (1) and above the lower template (2); a second cooling channel (92) is arranged on a side of each of the pads (3) close to the lower side of the upper template (1) and the lower template (2); the first cooling channel (91) and the second cooling channel (92) are formed by continuous twists and turns in an S shape; a slot (93) is arranged at the edge of each of the first cooling channels (91); a sealing edge (94) is fixed at the periphery of each of the second cooling channels (92); and a water inlet pipe (95) and a water outlet pipe (96) are respectively inserted at both ends of the second cooling channel (92).
4. The ultrasonic vibration plastic mold according to claim 1, characterized in that The material stripping mechanism (10) comprises plug-in slots (101) symmetrically plugged into the left and right sides of the die core (6), plug-in holes (102) symmetrically arranged on one of the positioning frames (4), push rods (103) movably plugged into each of the plug-in slots (101), connecting rods (104) movably hinged below each of the push rods (103) and the material stripping plate (7), baffles (105) fixed at the ends of each of the push rods (103), springs (106) fixed between the baffles (105) and one of the positioning frames (4), and inclined blocks (107) symmetrically fixed below the upper mold plate (1).
5. The ultrasonic vibration plastic mold according to claim 1, characterized in that A conveying groove (11) is provided through the upper mold plate (1), one of the pads (3) and the male mold core (5), and a nozzle (12) is installed in the conveying groove (11).
6. The ultrasonic vibration plastic mold according to claim 1, characterized in that A guide groove (31) is symmetrically fixed on one of the pads (3), and a guide column (32) is symmetrically fixed below the stripping plate (7), and the guide column (32) is movably inserted into the guide column (32).