Splicing type electric vehicle frame
By designing the spliced electric vehicle frame, adopting the front beam frame and the flat fork bridge pipe structure, and combining the quick removal base and the cleaning mechanism of the buffer shock absorber, the maintenance difficulty and corrosion problems caused by the integration of the existing electric vehicle frame structure are solved, and rapid disassembly and replacement are achieved, improving the reliability and stability of the frame.
Patent Information
- Application Number
- CN202420547777.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The existing electric vehicle frame structure is integrated, and the lack of a cleaning mechanism leads to corrosion of springs and hydraulic components, and the seat components are prone to corrosion, making it difficult to disassemble and replace, affecting the difficulty of frame maintenance.
A spliced electric vehicle frame is designed, adopting a front beam frame and a flat fork bridge pipe structure, and a disassembly mechanism and shock absorbing mechanism are set up. The disassembly mechanism realizes rapid disassembly and replacement of the seat by quickly removing the base and seat seat tube. The shock absorber combines a soft brush with a buffer shock absorber and an outer cleaning ring to clean the soil on the wheel surface to prevent corrosion.
The rapid disassembly and replacement of the electric vehicle frame is realized, reducing the difficulty of maintenance, and preventing soil corrosion through the cleaning mechanism, improving the reliability and stability of the frame.
Smart Images

Figure CN222591685U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric vehicles, in particular to a spliced electric vehicle frame. Background Art
[0002] The frame is one of the main components of an electric vehicle, and its quality is directly related to the personal safety of users. The structural form of the frame should be able to meet the needs of its function (assembly, etc.), performance (rigidity, strength, etc.) and commerciality. The importance of the frame is equivalent to the skeleton of the human body. The installation of all parts of the electric vehicle is based on the frame, which plays a decisive role in the safety of the electric vehicle.
[0003] When an electric vehicle is driving, the frame mainly uses springs on both sides to absorb shock. However, rainwater and mud on the roadside will adhere to the surface of the spring shock absorbers when the electric vehicle is driving. The spring shock absorbers lack a cleaning mechanism, which will cause corrosion of the springs and hydraulic components. In addition, the frame is an integrated structure, and the commonly used seat components will corrode faster than other components after long-term use. It is difficult to disassemble and replace some commonly used components, which will affect the difficulty of frame maintenance. Summary of the invention
[0004] The purpose of the utility model is to provide a spliced electric vehicle frame to solve the above-mentioned defects caused by the prior art.
[0005] A spliced electric vehicle frame includes a front beam frame and a flat fork bridge tube, a head tube is welded and fixed on one side of the front beam frame, side baffles are symmetrically connected to the left and right sides of the front beam frame, a disassembly mechanism is arranged directly above the front beam frame, one end of the flat fork bridge tube is symmetrically welded to the rear end of the front beam frame, the disassembly mechanism is used to disassemble and replace the bracket for the seat cushion, so as to improve the efficiency of material replacement and splicing, a wheel slot is penetrated through one side of the flat fork bridge tube, a shock absorbing mechanism is arranged on the other side of the disassembly mechanism, the shock absorbing mechanism performs shock absorbing treatment on the bottom end of the seat, and cleans the mud attached to the surface of the equipment to prevent the mud from getting stuck on the surface of the shock absorbing mechanism.
[0006] Preferably, the disassembly mechanism includes a seat tube, a quick-release base, a seat cushion support plate, positioning holes and fasteners, the seat tube is arranged directly above the front beam frame, the outer side of the seat tube is penetrated and connected with fasteners, the outer side of the seat tube is connected to the quick-release base, the other side of the quick-release base is welded with a seat cushion support plate, the outer side of the quick-release base is penetrated with positioning holes, and one side of the seat tube is welded with one end of two groups of rear axle support frames.
[0007] Preferably, the seat cushion support plate is connected to the top end of the seat tube via a quick-release base arranged at the bottom end.
[0008] Preferably, the shock absorbing mechanism includes a buffer shock absorber, a rear axle support frame, a vertical guide rod, an outer cleaning ring and a soft brush, the top of the buffer shock absorber is connected to the bottom end of the rear axle support frame, the bottom end of the buffer shock absorber is connected to the top of the flat fork bridge tube, the outer side of the buffer shock absorber is annularly distributed with vertical guide rods, the outer side of the vertical guide rod is penetrated by an outer cleaning ring, and the inner end of the outer cleaning ring is connected to a soft brush.
[0009] Preferably, the outer cleaning ring is connected to the outer end of the buffer shock absorber through a vertical guide rod that passes through the outer side.
[0010] Preferably, flat fork bridge tubes are symmetrically distributed on the left and right sides of the front beam frame.
[0011] Compared with the prior art, the utility model has the following advantages:
[0012] 1. During use, the seat support plate and the top of the seat tube are connected through the quick-release base. When part of the seat tube or the seat support plate is severely corroded, the seat tube can be removed from the electric vehicle frame, and then the quick-release base and the top of the seat tube can be removed through the positioning hole, thereby partially replacing the frame of the small electric vehicle and reducing the difficulty of equipment maintenance.
[0013] 2. During the driving of an electric vehicle, mud will accumulate on the surface of the buffer shock absorber. By pulling the outer cleaning ring and using the outer cleaning ring and a soft brush to lift and lower it vertically, the surface of the buffer shock absorber can be scrubbed and cleaned with a soft brush to prevent mud from entering the buffer shock absorber, which may cause the buffer shock absorber to get stuck or the equipment to corrode. This can also prevent liquids from corroding the equipment for a long time, which may affect the overall stability of the electric vehicle during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.
[0015] Figure 2 It is a side view schematic diagram of the front beam frame and the flat fork bridge tube in the utility model.
[0016] Figure 3 It is a top view schematic diagram of the front beam frame and the rear axle support frame in the utility model.
[0017] Figure 4 It is a schematic diagram of the connection structure of the quick-release base and the seat tube in the utility model.
[0018] Figure 5 It is a schematic diagram of the side structure of the buffer shock absorber in the utility model.
[0019] Figure 6 It is a schematic diagram of the top view of the structure of the buffer shock absorber in the utility model.
[0020] in:
[0021] 1. Front beam frame; 2. Head tube; 3. Seat tube; 4. Quick release base; 5. Seat support plate; 6. Disassembly mechanism; 7. Fasteners; 8. Side baffles; 9. Flat fork bridge tube; 10. Wheel slot; 11. Buffer shock absorber; 12. Rear axle support frame; 13. Shock absorption mechanism; 14. Positioning hole; 15. Vertical guide rod; 16. External cleaning ring; 17. Soft brush. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figures 1 to 6 As shown, the spliced electric vehicle frame includes a front beam frame 1 and a flat fork bridge tube 9, a head tube 2 is welded and fixed on one side of the front beam frame 1, and side baffles 8 are symmetrically connected to the left and right sides of the front beam frame 1, and a disassembly mechanism 6 is arranged directly above the front beam frame 1, and one end of the flat fork bridge tube 9 is symmetrically welded to the rear end of the front beam frame 1. The disassembly mechanism 6 disassembles and replaces the bracket for the seat cushion to improve the efficiency of material replacement and splicing, a wheel slot 10 is opened through one side of the flat fork bridge tube 9, and a shock absorbing mechanism 13 is arranged on the other side of the disassembly mechanism 6, which performs shock absorbing treatment on the bottom end of the seat and cleans the mud attached to the surface of the equipment to prevent the mud from getting stuck on the surface of the shock absorbing mechanism 13.
[0024] In this embodiment, the disassembly mechanism 6 includes a seat tube 3, a quick-release base 4, a seat cushion support plate 5, a positioning hole 14 and a fastener 7. The seat tube 3 is arranged directly above the front beam frame 1, and the outer side of the seat tube 3 is penetrated by a fastener 7. The outer side of the seat tube 3 is connected to the quick-release base 4, and the other side of the quick-release base 4 is welded with a seat cushion support plate 5. The outer side of the quick-release base 4 is penetrated by a positioning hole 14, and one side of the seat tube 3 is welded with one end of two groups of rear axle support frames 12.
[0025] In this embodiment, the seat cushion support plate 5 is connected to the top of the seat tube 3 via a quick-release base 4 arranged at the bottom end, and the quick-release base 4 at the top of the seat tube 3 is connected to the bottom end of the seat cushion support plate 5, so as to facilitate quick release of the seat cushion support plate 5.
[0026] The shock absorbing mechanism 13 includes a buffer shock absorber 11, a rear axle support frame 12, a vertical guide rod 15, an outer cleaning ring 16 and a soft brush 17. The top of the buffer shock absorber 11 is connected to the bottom of the rear axle support frame 12, and the bottom of the buffer shock absorber 11 is connected to the top of the flat fork bridge tube 9. The outer side of the buffer shock absorber 11 is annularly distributed with vertical guide rods 15, and the outer side of the vertical guide rods 15 is penetrated and connected with an outer cleaning ring 16. The inner end of the outer cleaning ring 16 is connected to a soft brush 17. The outer side of the buffer shock absorber 11 is brushed by the outer cleaning ring 16 and the soft brush 17 to prevent mud from entering and causing damage to the buffer shock absorber 11.
[0027] In this embodiment, the outer cleaning ring 16 is connected to the outer end of the buffer shock absorber 11 through a vertical guide rod 15 that passes through the outer side, and the soft brush 17 is vertically lifted and lowered by the vertical guide rod 15 to complete the positioning and cleaning of the equipment.
[0028] In this embodiment, the front beam frame 1 is symmetrically provided with a flat fork bridge tube 9 on both sides thereof, and the flat fork bridge tube 9 is used to position and lock both sides of the wheel.
[0029] In practical application, this spliced electric vehicle frame includes the following work contents:
[0030] Step 1: The operator first welds one side of the front beam frame 1 to the outer end of the head pipe 2, and fits the two sets of side baffles 8 to the two sides of the front beam frame 1 during use. During use, the side baffles 8 are locked with the through holes opened on the outer side of the front beam frame 1 by screws, and installed on the other side of the front beam frame 1 through the flat fork bridge tube 9. At the same time, the top end of the flat fork bridge tube 9 is connected to the tail end of the buffer shock absorber 11, and then the top end of the buffer shock absorber 11 is connected to the bottom end of the rear axle support frame 12;
[0031] Step 2: During use, the rear axle support frame 12 is fitted with the left and right sides of the front beam frame 1, and the through holes opened on the outer sides of the rear axle support frame 12 and the front beam frame 1 are locked by screws, so that the bottom end of the seat tube 3 and the top end of the front beam frame 1 are bolted, and the other side of the seat tube 3 is fitted with one side of the rear axle support frame 12;
[0032] Step 3: The operator fits the quick-release base 4 at the bottom of the cushion support plate 5 with the top of the seat tube 3 according to the use requirements, and inserts the fastener 7 transversely into the positioning hole 14 of the quick-release base 4 and the positioning hole 14 through the side of the seat tube 3 to complete the locking process of the quick-release base 4 and the seat tube 3. The production staff directly fits the sponge pad on the surface of the cushion support plate 5 to complete the assembly of the electric vehicle frame;
[0033] Step 4: When the buffer shock absorber 11 needs to be cleaned, the outer cleaning ring 16 can be held, and the outer side of the vertical guide rod 15 can be vertically guided by the outer cleaning ring 16. The outer side of the buffer shock absorber 11 can be cleaned by the soft brush 17 inside the outer cleaning ring 16. The soft brush 17 can scrape the dirt on the surface of the buffer shock absorber 11 to prevent the dirt from adhering to the surface of the buffer shock absorber 11 and affecting the shock-absorbing effect.
[0034] Therefore, the embodiments disclosed above are only illustrative in all aspects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
Claims
1. A spliced electric vehicle frame, characterized in that: The invention comprises a front beam frame (1) and a flat fork bridge tube (9), a head tube (2) is welded and fixed on one side of the front beam frame (1), side baffles (8) are symmetrically connected to the left and right sides of the front beam frame (1), a disassembly mechanism (6) is arranged directly above the front beam frame (1), one end of the flat fork bridge tube (9) is symmetrically welded to the rear end of the front beam frame (1), the disassembly mechanism (6) is used to disassemble and replace the bracket for the seat cushion, thereby improving the efficiency of material replacement and splicing, a wheel slot (10) is penetrated through one side of the flat fork bridge tube (9), a shock absorbing mechanism (13) is arranged on the other side of the disassembly mechanism (6), the shock absorbing mechanism (13) performs shock absorbing treatment on the bottom end of the seat, and cleans the mud attached to the surface of the device to prevent the mud from getting stuck on the surface of the shock absorbing mechanism (13).
2. The spliced electric vehicle frame according to claim 1, characterized in that: The disassembly mechanism (6) comprises a seat tube (3), a quick-release base (4), a seat cushion support plate (5), a positioning hole (14) and a fastener (7); the seat tube (3) is arranged directly above the front beam frame (1); the outer side of the seat tube (3) is connected to a fastener (7); the outer side of the seat tube (3) is connected to a quick-release base (4); the other side of the quick-release base (4) is welded with a seat cushion support plate (5); the outer side of the quick-release base (4) is provided with a positioning hole (14); and one side of the seat tube (3) is welded with one end of two groups of rear axle support frames (12).
3. The spliced electric vehicle frame according to claim 2, characterized in that: The cushion support plate (5) is connected to the top end of the seat tube (3) via a quick-release base (4) arranged at the bottom end.
4. The spliced electric vehicle frame according to claim 1, characterized in that: The shock absorbing mechanism (13) comprises a buffer shock absorber (11), a rear axle support frame (12), a vertical guide rod (15), an outer cleaning ring (16) and a soft brush (17); the top end of the buffer shock absorber (11) is connected to the bottom end of the rear axle support frame (12); the bottom end of the buffer shock absorber (11) is connected to the top end of the flat fork bridge tube (9); the outer side of the buffer shock absorber (11) is annularly distributed with a vertical guide rod (15); the outer side of the vertical guide rod (15) is penetrated and connected with an outer cleaning ring (16); the inner end of the outer cleaning ring (16) is connected to a soft brush (17).
5. The spliced electric vehicle frame according to claim 4, characterized in that: The outer cleaning ring (16) is connected to the outer end of the buffer shock absorber (11) via a vertical guide rod (15) that penetrates and connects the outer side.
6. The spliced electric vehicle frame according to claim 1, characterized in that: Flat fork bridge tubes (9) are symmetrically distributed on the left and right sides of the front beam frame (1).