Sludge drying equipment

By installing crushing rollers and barbs on the feeding table of the sludge drying equipment, the sludge is pretreated to reduce density, and using a stirring roller and crushing head in the feeding box to prevent blocked sludge accumulation, the problems of incomplete sludge drying and blocked feeding are solved, and the sludge drying quality and feeding efficiency are improved.

CN222593671UActive Publication Date: 2025-03-11HUAINAN NORMAL UNIV
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Patent Information

Application Number
CN202420750042.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-03-11
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

When transporting sludge, the existing sludge drying equipment has uneven thickness and high density, resulting in incomplete drying of the lowest layer of sludge, affecting the quality of sludge drying. The sludge is likely to form blocks when put into operation, resulting in blockage of feed pipes.

Method used

A sludge drying equipment is designed, adopting a feeding table and crushing roller structure, driving the rotating shaft and crushing roller rotation through the second motor, pretreating the sludge with barbs to reduce density, and agitating treatment is carried out through the first motor to drive the stirring roller and crushing head to prevent block-like accumulation of sludge.

Benefits of technology

By reducing the density of sludge and improving the quality of sludge drying, the problem of incomplete drying of the lowest layer of sludge is avoided, and the sludge is prevented from forming blockage during the feeding process, ensuring normal feeding work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses sludge drying equipment, which relates to the technical field of sludge drying and comprises a fixed table, a drying device is fixedly mounted on the top surface of the fixed table, a fixed frame is fixedly mounted on one side of the top surface of the fixed table, which is positioned on the drying device, and a feeding box is fixedly mounted on the top surface of the fixed frame. Under the cooperation of two transmission shafts installed at one ends of the two rotating shafts and a belt pulley, the two rotating shafts and the two crushing rollers are driven by a motor to rotate, sludge entering the feeding table is pretreated through barbs evenly distributed on the surfaces of the two crushing rollers, and under the action of the barbs, the sludge density is reduced, and the sludge is crushed. By means of the operation, the drying quality of the sludge entering the drying device is improved, and the problems that in the prior art, the thickness of the sludge conveyed into the drying device is not uniform, the density is large, sludge on the lowest layer is not dried thoroughly, and the drying quality of the sludge is affected are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge drying, in particular to sludge drying equipment. Background Art

[0002] Sludge is a solid sediment produced by the water and sewage treatment process. Due to the high moisture content of sludge (generally 98%), the moisture content is still greater than 80% after dehydration. In order to properly handle the generated sludge, it is generally necessary to dry the sludge through special drying equipment to prevent sludge from piling up and polluting the surrounding environment.

[0003] When drying sludge, the sludge to be treated is generally sent to a drying device for drying through a conveying mechanism. However, when the existing sludge is sent to a drying device for drying through a conveying mechanism, the sludge transported on the conveying mechanism has uneven thickness and high density, resulting in incomplete drying of the lowest layer of sludge, affecting the drying quality of the sludge. Secondly, when the sludge is put in, since the sludge contains a certain amount of water, the sludge forms lumps when it is put in, causing accumulation inside the feeding pipe, resulting in pipe blockage, affecting the normal feeding of the sludge. In view of the above problems, the inventor proposes a sludge drying device to solve the above problems. Summary of the invention

[0004] In order to solve the problem that when the existing sludge is conveyed into a drying device through a conveying mechanism for drying, the sludge conveyed on the conveying mechanism has uneven thickness and high density, resulting in incomplete drying of the lowest layer of sludge, affecting the sludge drying quality; the purpose of the utility model is to provide a sludge drying equipment.

[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme: a sludge drying equipment, including a fixed table, a drying device is fixedly installed on the top surface of the fixed table, a fixed frame is fixedly installed on the top surface of the fixed table located on one side of the drying device, a feeding box is fixedly installed on the top surface of the fixed frame, a discharging trough is opened in one side of the feeding box, a feeding table is fixedly installed on the feeding box located on one side of the discharging trough, the feeding table and the discharging trough cooperate with each other, a second motor is installed on one side of the feeding table, rotating shafts are symmetrically installed in the feeding table, the number of rotating shafts is two, the output end of the second motor is fixedly connected to one end of one rotating shaft, the surfaces of the two rotating shafts are both sleeved with crushing rollers, the surface of the crushing rollers is fixedly installed with evenly distributed barbs, one end of the two rotating shafts is fixedly installed with a transmission shaft, one end of the two transmission shafts is fixedly installed with a pulley, a transmission belt is sleeved in the two pulleys, and the transmission belt cooperates with the two pulleys;

[0006] The sludge entering the feeding box slides into the feeding platform through the discharge chute, the switch of the second motor is turned on, and the corresponding rotating shaft is driven to rotate through the output end of the second motor. With the cooperation of the two transmission shafts and pulleys installed at one end of the two rotating shafts, the other rotating shaft is driven to rotate through the transmission belt, and the two crushing rollers are driven to rotate by the two rotating shafts. The sludge entering the feeding platform is pre-treated by the evenly distributed barbs installed on the surfaces of the two crushing rollers. Under the action of the barbs, the sludge density is reduced, and the density of the sludge falling on the conveyor belt is reduced. Through the above operation, the drying quality of the sludge entering the drying device is improved, and the problem that the sludge transported to the drying device is uneven in thickness and large in density, resulting in incomplete drying of the lowest layer of sludge and affecting the drying quality of the sludge is solved.

[0007] Preferably, a lower hopper is fixedly installed on the top surface of the feed box, a first motor is installed on one side of the feed box, a stirring shaft is fixedly installed on the output end of the first motor, a stirring roller is fixedly sleeved on the surface of the stirring shaft, and evenly distributed crushing heads are fixedly installed on the surface of the stirring roller. The sludge to be dried is poured into the lower hopper and enters the feed box through the lower hopper. After the sludge enters the feed box, the switch of the first motor is turned on, and the stirring shaft is controlled by the output end of the first motor to drive the stirring roller to rotate. When the stirring roller rotates, the evenly distributed crushing heads installed on the surface of the stirring roller are driven to rotate. With the cooperation of the stirring roller and the crushing head, the sludge entering the feed box is stirred to prevent the sludge from forming lumps in the feed box when it is put into the feed box, causing accumulation and blockage, thereby affecting the transportation of the sludge.

[0008] Preferably, a conveying mechanism is installed on the inner bottom surface of the drying device, and the conveying mechanism includes a conveyor belt. The feeding platform is located on the top of one side of the conveyor belt. The feeding platform and the conveyor belt cooperate with each other, and the conveyor belt is driven by the driving mechanism and the conveying roller to operate. The conveying mechanism and the drying device cooperate with each other. The sludge entering the feeding platform falls onto the conveyor belt of the conveying mechanism after decomposition and is transported to the drying device for drying through the conveying belt. The conveying mechanism completes the transportation of the sludge that needs to enter the drying device. This conveying mechanism is a prior art. The conveyor belt is controlled to operate by the driving mechanism and the conveying roller to complete the transportation of the sludge. Bearings are sleeved on both ends of the surface of the two rotating shafts, and the bearings are fixedly installed on both sides of the feeding platform. The rotating shaft is rotatably installed in the feeding platform through the bearings. Each rotating shaft is used in conjunction with two bearings respectively. The bearings are used to complete the limit fixation of the rotating shaft in the feeding platform, while increasing the stability of the rotating shaft during rotation.

[0009] Preferably, both ends of the surface of the stirring shaft are sleeved with rotating parts, and the two rotating parts are respectively fixedly installed in the two sides of the feeding box, the stirring shaft and the rotating parts cooperate with each other, and the two rotating parts assist the stirring shaft to drive the stirring roller to rotate in the feeding box, so as to complete the limit fixation of the stirring shaft and increase the stability of the stirring shaft and the stirring roller during rotation. A unloading platform is fixedly installed on one side of the fixed table, and the unloading platform and the conveyor belt cooperate with each other. When the sludge to be dried is dried in the drying device through the conveying mechanism, the dried sludge slides from the discharge port of the drying device to the unloading platform through the conveyor belt, and the conveying device is installed at the bottom of the unloading platform to complete the transportation of the dried sludge. A supporting frame is fixedly installed on the bottom surface of the fixed table, and the supporting frame and the fixed table cooperate with each other. The support and fixation of the fixed table are completed through the supporting frame, and the device is installed in the designated area through the support frame and the fixed table to complete the sludge drying process.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1. In the utility model, after the sludge entering the feeding box slides down into the feeding platform through the discharging chute, the second motor starts working, and the two rotating shafts and the two crushing rollers are driven by the motor to rotate under the cooperation of the two transmission shafts and the pulleys installed at one end of the two rotating shafts, and the sludge entering the feeding platform is pre-treated by the evenly distributed barbs installed on the surface of the two crushing rollers. Under the action of the barbs, the density of the sludge is reduced, and the density of the sludge falling on the conveyor belt is reduced. Through the above operation, the drying quality of the sludge entering the drying device is improved, and the problem that the sludge transported to the drying device is uneven in thickness and has a large density, resulting in incomplete drying of the lowest layer of sludge, which affects the drying quality of the sludge is solved;

[0012] 2. In the utility model, the sludge to be dried is poured into the lower hopper and enters the feeding box through the lower hopper. After the sludge enters the feeding box, the switch of the first motor is turned on, and the stirring shaft is controlled by the output end of the first motor to drive the stirring roller to rotate. When the stirring roller rotates, the evenly distributed crushing heads installed on the surface of the stirring roller are driven to rotate. With the cooperation of the stirring roller and the crushing head, the sludge entering the feeding box is stirred to prevent the sludge from forming lumps in the feeding box when it is put in, causing accumulation and blockage, thereby affecting the transportation of the sludge. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 This is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 This is the main view of the overall structure of the utility model.

[0016] Figure 3 This is a schematic diagram of the structure of the feeding device of the utility model.

[0017] Figure 4 For this utility model Figure 3 A magnified view of the structure at center.

[0018] Figure 5 For this utility model Figure 3 Enlarged view of the structure at point B in the middle.

[0019] In the figure: 1. fixed table; 11. unloading table; 2. drying device; 3. fixed frame; 4. feeding box; 41. first motor; 42. stirring shaft; 421. rotating part; 43. stirring roller; 44. crushing head; 45. discharging chute; 5. unloading hopper; 6. feeding table; 61. second motor; 62. rotating shaft; 621. bearing; 63. crushing roller; 631. barb; 64. transmission shaft; 65. pulley; 66. transmission belt; 7. conveying mechanism; 71. conveyor belt; 8. supporting frame. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example: Figure 1-5As shown, the utility model provides a sludge drying device, including a fixed platform 1, a drying device 2 is fixedly installed on the top surface of the fixed platform 1, a fixed frame 3 is fixedly installed on the top surface of the fixed platform 1 located on one side of the drying device 2, a feeding box 4 is fixedly installed on the top surface of the fixed frame 3, a discharge trough 45 is opened in one side of the feeding box 4, a feeding platform 6 is fixedly installed on the feeding box 4 located on one side of the discharge trough 45, the feeding platform 6 cooperates with the discharge trough 45, a second motor 61 is installed on one side of the feeding platform 6, and a feeding box 4 is provided with a discharge trough 45. The rotating shafts 62 are symmetrically installed, and the number of the rotating shafts 62 is two. The output end of the second motor 61 is fixedly connected to one end of one rotating shaft 62. The surfaces of the two rotating shafts 62 are sleeved with a crushing roller 63. The surface of the crushing roller 63 is fixedly installed with evenly distributed barbs 631. One end of the two rotating shafts 62 is fixedly installed with a transmission shaft 64. One end of the two transmission shafts 64 is fixedly installed with a pulley 65. The two pulleys 65 are sleeved with a transmission belt 66. The transmission belt 66 cooperates with the two pulleys 65.

[0022] The sludge entering the feeding box 4 slides into the feeding platform 6 through the discharge chute 45, the switch of the second motor 61 is turned on, and the corresponding rotating shaft 62 is driven to rotate by the output end of the second motor 61, and the other rotating shaft 62 is driven to rotate by the transmission belt 66 with the cooperation of the two transmission shafts 64 and the pulley 65 installed at one end of the two rotating shafts 62, and the two crushing rollers 63 are driven to rotate by the two rotating rotating shafts 62, and the sludge entering the feeding platform 6 is pre-treated by the evenly distributed barbs 631 installed on the surface of the two crushing rollers 63. Under the action of the barbs 631, the sludge density is reduced, and the density of the sludge falling on the conveyor belt 71 is reduced. Through the above operation, the drying quality of the sludge entering the drying device 2 is improved, and the problem that the sludge transported to the drying device 2 is uneven in thickness and has a large density, resulting in incomplete drying of the lowest layer of sludge, affecting the drying quality of the sludge is solved.

[0023] A lower hopper 5 is fixedly installed on the top surface of the feeding box 4, a first motor 41 is installed on one side of the feeding box 4, a stirring shaft 42 is fixedly installed on the output end of the first motor 41, a stirring roller 43 is fixedly sleeved on the surface of the stirring shaft 42, and evenly distributed crushing heads 44 are fixedly installed on the surface of the stirring roller 43;

[0024] By adopting the above technical solution, the sludge to be dried is poured into the lower hopper 5, and enters the feeding box 4 through the lower hopper 5. After the sludge enters the feeding box 4, the switch of the first motor 41 is turned on, and the stirring shaft 42 is controlled by the output end of the first motor 41 to drive the stirring roller 43 to rotate. When the stirring roller 43 rotates, the evenly distributed crushing heads 44 installed on the surface of the stirring roller 43 are driven to rotate. With the cooperation of the stirring roller 43 and the crushing heads 44, the sludge entering the feeding box 4 is stirred to prevent the sludge from forming lumps in the feeding box 4 when it is put in, causing accumulation and blockage, thereby affecting the transportation of the sludge.

[0025] A conveying mechanism 7 is installed on the inner bottom surface of the drying device 2. The conveying mechanism 7 includes a conveyor belt 71. The feeding platform 6 is located on the top of one side of the conveyor belt 71. The feeding platform 6 and the conveyor belt 71 cooperate with each other. The conveyor belt 71 is driven by a driving mechanism and a conveying roller. The conveying mechanism 7 cooperates with the drying device 2.

[0026] By adopting the above technical solution, the sludge entering the feeding table 6 falls onto the conveyor belt 71 of the conveying mechanism 7 after being decomposed, and is transported to the drying device 2 for drying through the conveyor belt 71. The conveying mechanism 7 completes the transportation of the sludge that needs to enter the drying device 2. The conveying mechanism 7 is a prior art, and the conveyor belt 71 is controlled to operate through the driving mechanism and the conveying roller to complete the transportation of the sludge.

[0027] Both ends of the surfaces of the two rotating shafts 62 are sleeved with bearings 621, and the bearings 621 are fixedly installed in both sides of the feeding platform 6, and the rotating shafts 62 are rotatably installed in the feeding platform 6 through the bearings 621;

[0028] By adopting the above technical solution, each rotating shaft 62 is used in conjunction with two bearings 621 respectively. The bearings 621 are used to limit and fix the rotating shaft 62 in the feeding platform 6, while increasing the stability of the rotating shaft 62 during rotation.

[0029] Rotating members 421 are sleeved on both ends of the surface of the stirring shaft 42. The two rotating members 421 are respectively fixedly installed in the two sides of the feeding box 4, and the stirring shaft 42 and the rotating members 421 cooperate with each other.

[0030] By adopting the above technical solution, the two rotating parts 421 assist the stirring shaft 42 to drive the stirring roller 43 to rotate in the feeding box 4, thereby completing the limiting and fixing of the stirring shaft 42 and increasing the stability of the stirring shaft 42 and the stirring roller 43 during rotation.

[0031] A material unloading platform 11 is fixedly installed on one side of the fixed platform 1, and the material unloading platform 11 cooperates with the conveyor belt 71;

[0032] By adopting the above technical solution, when the sludge to be dried is dried in the drying device 2 through the conveying mechanism 7, the dried sludge slides from the discharge port of the drying device 2 to the unloading platform 11 through the conveyor belt 71, and the conveying device is installed at the bottom of the unloading platform 11 to complete the transportation of the dried sludge.

[0033] A support frame 8 is fixedly mounted on the bottom surface of the fixed platform 1, and the support frame 8 cooperates with the fixed platform 1;

[0034] By adopting the above technical solution, the fixing platform 1 is supported and fixed by the supporting frame 8, and the device is installed in a designated area by the supporting frame 8 and the fixing platform 1 to complete the sludge drying process.

[0035] Working principle: Pour the sludge to be dried into the lower hopper 5, and enter the feeding box 4 through the lower hopper 5. After the sludge enters the feeding box 4, turn on the switch of the first motor 41, and control the stirring shaft 42 through the output end of the first motor 41 to drive the stirring roller 43 to rotate. When the stirring roller 43 rotates, it drives the evenly distributed crushing heads 44 installed on the surface of the stirring roller 43 to rotate. With the cooperation of the stirring roller 43 and the crushing heads 44, the sludge entering the feeding box 4 is stirred;

[0036] The sludge entering the feeding box 4 slides down into the feeding platform 6 through the discharge chute 45, the switch of the second motor 61 is turned on, and the corresponding rotating shaft 62 is driven to rotate through the output end of the second motor 61, and the other rotating shaft 62 is driven to rotate through the transmission belt 66 under the cooperation of the two transmission shafts 64 and the pulley 65 installed at one end of the two rotating shafts 62, and the two crushing rollers 63 are driven to rotate through the two rotating rotating shafts 62, and the sludge entering the feeding platform 6 is pre-treated by the evenly distributed barbs 631 installed on the surface of the two crushing rollers 63, and the sludge density is reduced under the action of the barbs 631, so as to reduce the density of the sludge falling on the conveyor belt 71;

[0037] The sludge entering the feeding platform 6 falls onto the conveyor belt 71 of the conveying mechanism 7 after being decomposed, and is transported to the drying device 2 through the conveyor belt 71 for drying.

[0038] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A sludge drying device, comprising a fixed platform (1), characterized in that: A drying device (2) is fixedly mounted on the top surface of the fixed platform (1); a fixing frame (3) is fixedly mounted on the top surface of the fixed platform (1) at one side of the drying device (2); a feeding box (4) is fixedly mounted on the top surface of the fixing frame (3); a discharge trough (45) is provided in one side of the feeding box (4); a feeding platform (6) is fixedly mounted on the feeding box (4) at one side of the discharge trough (45); the feeding platform (6) and the discharge trough (45) cooperate with each other; A second motor (61) is installed on one side of the feeding platform (6), and rotating shafts (62) are symmetrically installed in the feeding platform (6), the number of the rotating shafts (62) is two, the output end of the second motor (61) is fixedly connected to one end of a rotating shaft (62), the surfaces of the two rotating shafts (62) are sleeved with crushing rollers (63), the surfaces of the crushing rollers (63) are fixedly installed with evenly distributed barbs (631), one end of the two rotating shafts (62) is fixedly installed with a transmission shaft (64), one end of the two transmission shafts (64) is fixedly installed with a pulley (65), the two pulleys (65) are sleeved with a transmission belt (66), and the transmission belt (66) and the two pulleys (65) cooperate with each other.

2. A sludge drying equipment according to claim 1, characterized in that: A lower hopper (5) is fixedly mounted on the top surface of the feed box (4), a first motor (41) is mounted on one side of the feed box (4), a stirring shaft (42) is fixedly mounted on the output end of the first motor (41), a stirring roller (43) is fixedly sleeved on the surface of the stirring shaft (42), and evenly distributed crushing heads (44) are fixedly mounted on the surface of the stirring roller (43).

3. The sludge drying equipment according to claim 1, characterized in that: A conveying mechanism (7) is installed on the inner bottom surface of the drying device (2), and the conveying mechanism (7) comprises a conveyor belt (71). The feeding platform (6) is located on the top of one side of the conveyor belt (71), and the feeding platform (6) and the conveyor belt (71) cooperate with each other. The conveyor belt (71) is driven to operate by a driving mechanism in cooperation with a conveying roller, and the conveying mechanism (7) and the drying device (2) cooperate with each other.

4. The sludge drying equipment according to claim 1, characterized in that: Both ends of the surfaces of the two rotating shafts (62) are sleeved with bearings (621), the bearings (621) are fixedly mounted inside the two sides of the feeding platform (6), and the rotating shafts (62) are rotatably mounted inside the feeding platform (6) via the bearings (621).

5. The sludge drying equipment according to claim 2, characterized in that: Rotating members (421) are sleeved on both ends of the surface of the stirring shaft (42), and the two rotating members (421) are respectively fixedly mounted on two sides of the feeding box (4), and the stirring shaft (42) and the rotating members (421) cooperate with each other.

6. The sludge drying equipment according to claim 3, characterized in that: A material unloading platform (11) is fixedly mounted on one side of the fixed platform (1), and the material unloading platform (11) cooperates with the conveyor belt (71).

7. The sludge drying equipment according to claim 1, characterized in that: A support frame (8) is fixedly mounted on the bottom surface of the fixed platform (1), and the support frame (8) and the fixed platform (1) cooperate with each other.