Long-acting corrosion-resistant treatment device for aluminum frame

Abstract

The utility model relates to the technical field of corrosion prevention of aluminum frames, and discloses a long-acting corrosion-resistant treatment device for an aluminum frame, which comprises a cleaning tank, a motor is fixedly connected to the front part of the cleaning tank, a stirring shaft is fixedly connected to the output end of the motor, the stirring shaft is rotatably connected to the inside of the cleaning tank, and the motor is fixedly connected to the cleaning tank. A water tank is arranged at the rear part of the cleaning tank, a water pump is fixedly communicated with the upper part of the water tank, a water outlet pipe is communicated with the upper part of the water pump, a water collector is communicated with the front part of the water outlet pipe, and a plurality of nozzles are arranged at the front part of the water collector; the pickling tank is arranged on the right portion of the cleaning tank, and the acid solution tank is arranged on the rear portion of the pickling tank. According to the utility model, the solar aluminum frame can be subjected to acid-alkali cleaning, a conversion coating with protection performance is formed on the surface of the aluminum frame, and the corrosion resistance of the solar aluminum frame is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum frame anti-corrosion, in particular to a long-term corrosion-resistant treatment device for an aluminum frame. Background Art

[0002] The photovoltaic industry uses advanced technology to convert solar energy into electrical energy, which is in line with my country's green development concept, has little impact on my country's environment, requires low costs, is not easily affected by external interference, has strong stability, and has carried out large-scale grid-connected power generation.

[0003] Solar panels are an important part of photovoltaic power generation. The existing solar panel frames are made of aluminum alloy frames, which are made of extruded aluminum profiles, and then surface treated and processed. Since solar panels are installed outdoors, the harsh environment easily causes aging and corrosion of the aluminum alloy surface, making it difficult to achieve the same lifespan as the solar panels. Therefore, those skilled in the art provide a long-term corrosion-resistant treatment device for aluminum frames to solve the problems raised in the above background technology. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a long-term corrosion-resistant treatment device for an aluminum frame, aiming to improve the problem that the environment can easily cause aging and corrosion of the aluminum alloy surface that cannot be solved in the prior art.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A long-lasting corrosion-resistant treatment device for an aluminum frame comprises a cleaning tank, wherein a motor is fixedly connected to the front of the cleaning tank, a stirring shaft is fixedly connected to the output end of the motor, the stirring shaft is rotatably connected to the inside of the cleaning tank, a stirring blade is fixedly connected to the outside of the stirring shaft, a water tank is arranged at the rear of the cleaning tank, a water pump is fixedly connected to the upper part of the water tank, a water outlet pipe is connected to the upper part of the water pump, a water collector is connected to the front part of the water outlet pipe, a plurality of nozzles are arranged at the front part of the water collector, a pickling tank is arranged at the right part of the cleaning tank, an acid solution tank is arranged at the rear part of the pickling tank, an acid pump is fixedly connected to the upper part of the acid solution tank, an acid solution delivery pipe is connected to the upper part of the acid pump, and the acid solution delivery pipe is fixedly connected to the rear part of the acid solution tank, and heating blocks are arranged on both sides of the interior of the pickling tank.

[0007] Through the above technical scheme, the staff puts the solar aluminum frame into the cleaning tank, transports the water inside the water tank to the outlet pipe through the water pump, and enters the water collector from the outlet pipe, and fills the cleaning tank with water through the nozzle in front of the water collector. The motor is started, and the motor drives the stirring shaft to rotate. The stirring shaft drives the stirring blades to rotate, and the solar aluminum frame is stirred and cleaned. The cleaned aluminum frame is placed in the pickling tank, and the acid pump is started. The acid solution in the acid solution tank is transported to the acid solution delivery pipe through the acid pump, and then transported from the acid solution delivery pipe to the pickling tank, and the pickling tank is heated and pickled by the heating block.

[0008] Furthermore, an alkali washing tank is provided on the right side of the acid washing tank, an alkaline solution tank is provided on the rear side of the alkali washing tank, an alkali pump is fixedly connected to the upper part of the alkaline solution tank, an alkaline solution delivery pipe is fixedly connected to the upper part of the alkali pump, and the alkaline solution delivery pipe is fixedly connected to the alkali washing tank; a conversion coating tank is provided on the right side of the alkali washing tank, a coating agent tank is provided on the rear side of the conversion coating tank, a coating agent tank is fixedly connected to the upper part of the coating agent tank, a coating pump is fixedly connected to the upper part of the coating pump, a coating agent delivery pipe is fixedly connected to the rear part of the conversion coating tank, and a drying component is provided on the right side of the conversion coating tank.

[0009] Through the above technical scheme, the pickled solar aluminum frame is then placed in an alkaline washing tank, the alkaline pump is started, and the alkaline solution in the alkaline solution tank is transported to the alkaline solution delivery pipe through the alkaline pump to perform alkaline washing on the aluminum frame. After that, the aluminum frame is placed in a conversion coating tank, the coating pump is started, and the coating agent in the coating agent tank is transported to the coating agent delivery pipe through the coating pump, and then transported from the coating agent delivery pipe to the conversion coating tank to immerse the aluminum frame in a coating to ensure that the coating covers the entire surface.

[0010] Furthermore, the drying component includes a conveying platform, which is arranged at the right part of the conversion coating tank, the upper part of the conveying platform is fixedly connected to a fixed frame, the fixed frame is fixedly connected to a fan, the left part of the fan is connected to a heating box, a heating plate is arranged inside the heating box, the right part of the heating box is fixedly connected to an air outlet pipe, the lower part of the air outlet pipe is fixedly connected to a jet chamber, and the lower part of the jet chamber is provided with a plurality of air outlet hoods.

[0011] Through the above technical solution, after coating, the aluminum frame is placed on the conveying table, the conveying table is started, the fan is started, the fan sucks air, and the hot air is heated by the heating plate inside the heating box and transported to the inside of the air outlet pipe, and then enters the inside of the jet chamber from the air outlet pipe, and the aluminum frame is dried through the air outlet cover at the bottom of the jet chamber.

[0012] Furthermore, brackets are fixedly connected to the four lower corners of the conveying platform.

[0013] Through the above technical solution, the conveying platform is supported by arranging a bracket.

[0014] Furthermore, a drain pipe is fixedly connected to the rear of the cleaning tank.

[0015] Through the above technical solution, a drain pipe is provided to facilitate the discharge of the water after cleaning.

[0016] Furthermore, the rear parts of the pickling tank, the alkali washing tank and the conversion coating tank are all provided with drain valves.

[0017] Through the above technical solution, the waste liquid generated by the pickling tank, the alkali washing tank and the conversion coating tank is discharged by setting a drain valve.

[0018] Furthermore, the stirring blade is rotatably connected to the inside of the cleaning tank.

[0019] Through the above technical solution, the solar aluminum frame can be stirred and cleaned by the stirring blades rotating inside the cleaning tank.

[0020] Furthermore, a collection box is fixedly connected to the inner side of the bracket.

[0021] Through the above technical solution, the dried solar aluminum frame is collected by setting up a collection box.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, by cooperating among structures such as a cleaning tank, a water tank, a motor, an acid pump, an acid solution tank, an acid solution delivery pipe, an alkali cleaning tank, an alkali pump, a conversion coating tank and a coating pump, the solar aluminum frame can be cleaned with acid and alkali, and a conversion coating with protective properties can be formed on the surface of the aluminum frame, thereby improving the corrosion resistance of the solar aluminum frame.

[0024] 2. In the utility model, through the cooperation between the conveying platform, the fan, the heating box, the heating plate, the air outlet pipe, the jet chamber and the air outlet cover, the coated aluminum frame can be dried to ensure that the coating adheres firmly and increase the surface hardness. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional diagram of a long-term corrosion-resistant treatment device for an aluminum frame proposed by the utility model;

[0026] Figure 2 This is a top view of a long-term corrosion-resistant treatment device for an aluminum frame proposed by the utility model;

[0027] Figure 3 This is a schematic structural diagram of a drying component of a long-term corrosion-resistant treatment device for an aluminum frame proposed by the utility model.

[0028] Legend:

[0029] 1. Motor; 2. Cleaning tank; 3. Pickling tank; 4. Alkaline cleaning tank; 5. Conversion coating tank; 6. Collecting box; 7. Bracket; 8. Jet chamber; 9. Fixed frame; 10. Fan; 11. Heating box; 12. Air outlet pipe; 13. Conveying platform; 14. Stirring blade; 15. Stirring shaft; 16. Heating block; 17. Drain valve; 18. Coating agent delivery pipe; 19. Coating pump; 20. Coating agent tank; 21. Alkaline solution tank; 22. Alkaline solution delivery pipe; 23. Alkaline pump; 24. Acid solution tank; 25. Acid solution delivery pipe; 26. Acid pump; 27. Drain pipe; 28. Water pump; 29. ​​Water tank; 30. Water outlet pipe; 31. Heating plate; 32. Air outlet hood; 33. Sprinkler; 34. Water collector. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1 and Figure 2 , an embodiment provided by the utility model:

[0032] A long-term corrosion-resistant treatment device for an aluminum frame, comprising a cleaning tank 2, a motor 1 being fixedly connected to the front of the cleaning tank 2, a stirring shaft 15 being fixedly connected to the output end of the motor 1, the stirring shaft 15 being rotatably connected to the inside of the cleaning tank 2, a stirring blade 14 being fixedly connected to the outside of the stirring shaft 15, a water tank 29 being arranged at the rear of the cleaning tank 2, a water pump 28 being fixedly connected to the upper part of the water tank 29, a water outlet pipe 30 being connected to the upper part of the water pump 28, a water collector 34 being connected to the front part of the water outlet pipe 30, a plurality of nozzles 33 being arranged at the front part of the water collector 34, a pickling tank 3 being arranged at the right part of the cleaning tank 2, an acid solution tank 24 being arranged at the rear part of the pickling tank 3, an acid pump 26 being fixedly connected to the upper part of the acid solution tank 24, an acid solution delivery pipe 25 being connected to the upper part of the acid pump 26, the acid solution delivery pipe 25 being fixedly connected to the rear part of the acid solution tank 24, and heating blocks 16 being arranged on both sides of the interior of the pickling tank 3;

[0033] The staff puts the solar aluminum frame into the cleaning tank 2, and transports the water in the water tank 29 to the outlet pipe 30 through the water pump 28, and enters the water collector 34 from the outlet pipe 30, and fills the cleaning tank 2 with water through the nozzle 33 at the front of the water collector 34, and starts the motor 1. The motor 1 drives the stirring shaft 15 to rotate, and the stirring shaft 15 drives the stirring blade 14 to rotate, so as to stir and clean the solar aluminum frame, and put the cleaned aluminum frame into the pickling tank 3, and start the acid pump 26. The acid solution in the acid solution tank 24 is transported to the acid solution delivery pipe 25 through the acid pump 26, and then transported from the acid solution delivery pipe 25 to the pickling tank 3, and the pickling tank 3 is heated and pickled by the heating block 16.

[0034] Reference Figure 1 and Figure 2 The right part of the pickling tank 3 is provided with an alkali washing tank 4, the rear part of the alkali washing tank 4 is provided with an alkaline solution tank 21, the upper part of the alkaline solution tank 21 is fixedly connected with an alkali pump 23, the upper part of the alkali pump 23 is fixedly connected with an alkaline solution delivery pipe 22, the alkaline solution delivery pipe 22 is fixedly connected to the alkali washing tank 4, the right part of the alkali washing tank 4 is provided with a conversion coating tank 5, the rear part of the conversion coating tank 5 is provided with a coating agent tank 20, the upper part of the coating agent tank 20 is fixedly connected with a coating pump 19, the upper part of the coating pump 19 is fixedly connected with a coating agent delivery pipe 18, the coating agent delivery pipe 18 is fixedly connected to the rear part of the conversion coating tank 5, and the right part of the conversion coating tank 5 is provided with a drying component;

[0035] The pickled solar aluminum frame is placed in the alkali washing tank 4, and the alkali pump 23 is started. The alkaline solution in the alkaline solution tank 21 is transported to the alkaline solution delivery pipe 22 through the alkali pump 23, and then transported to the alkali washing tank 4 from the alkaline solution delivery pipe 22 to perform alkali washing on the aluminum frame. After that, the aluminum frame is placed in the conversion coating tank 5, and the coating pump 19 is started. The coating agent in the coating agent tank 20 is transported to the coating agent delivery pipe 18 through the coating pump 19, and then transported to the conversion coating tank 5 from the coating agent delivery pipe 18 to perform immersion coating on the aluminum frame to ensure that the coating covers the entire surface.

[0036] Reference Figure 1 and Figure 3 The drying assembly includes a conveying platform 13, which is arranged at the right part of the conversion coating tank 5. The upper part of the conveying platform 13 is fixedly connected to a fixing frame 9, and the fixing frame 9 is fixedly connected to a fan 10. The left part of the fan 10 is connected to a heating box 11, and a heating plate 31 is arranged inside the heating box 11. The right part of the heating box 11 is fixedly connected to an air outlet pipe 12, and the lower part of the air outlet pipe 12 is fixedly connected to an injection chamber 8, and a plurality of air outlet covers 32 are arranged at the lower part of the injection chamber 8;

[0037] After coating, the aluminum frame is placed on the conveying platform 13, the conveying platform 13 is started, and the fan 10 is started. The fan 10 sucks air from the outside and heats it through the heating plate 31 inside the heating box 11, thereby forming hot air that is transported to the inside of the air outlet pipe 12, and enters the inside of the jet chamber 8 from the air outlet pipe 12. The aluminum frame is dried through the air outlet hood 32 at the bottom of the jet chamber 8, which can dry the coated aluminum frame to ensure that the coating adheres firmly and increase the surface hardness.

[0038] Reference Figure 1 , Figure 2 and Figure 3 The four corners of the lower part of the conveying platform 13 are fixedly connected with brackets 7, the rear part of the cleaning tank 2 is fixedly connected with a drain pipe 27, the rear parts of the pickling tank 3, the alkali cleaning tank 4 and the conversion coating tank 5 are all provided with drain valves 17, the stirring blade 14 is rotatably connected to the inside of the cleaning tank 2, and the inner side of the bracket 7 is fixedly connected with a collecting box 6;

[0039] The conveying platform 13 is supported by setting a bracket 7, and the waste liquid generated by the pickling tank 3, the alkali washing tank 4 and the conversion coating tank 5 is discharged by setting a drain valve 17. The solar aluminum frame can be stirred and cleaned by the stirring blade 14 rotating inside the cleaning tank 2, and the dried solar aluminum frame can be collected by setting a collection box 6.

[0040] Working principle: When using this device, the staff puts the solar aluminum frame into the cleaning tank 2, and transports the water in the water tank 29 to the outlet pipe 30 through the water pump 28, and enters the water collector 34 from the outlet pipe 30, and fills the cleaning tank 2 with water through the nozzle 33 in front of the water collector 34, and starts the motor 1, and the motor 1 drives the stirring shaft 15 to rotate, and the stirring shaft 15 drives the stirring blade 14 to rotate, and stirs and cleans the solar aluminum frame, and puts the cleaned aluminum frame into the pickling tank 3, and starts the acid pump 26, and transports the acid solution in the acid solution tank 24 to the acid solution delivery pipe 25 through the acid pump 26, and transports it from the acid solution delivery pipe 25 to the pickling tank 3, and heats the pickling tank 3 through the heating block 16 for pickling, and then puts the pickled solar aluminum frame into the alkaline washing tank 4 , start the alkali pump 23, and transport the alkaline solution in the alkaline solution tank 21 to the alkaline solution delivery pipe 22 through the alkali pump 23, and perform alkali washing on the aluminum frame. Then, put the aluminum frame into the conversion coating tank 5, start the coating pump 19, and transport the coating agent in the coating agent tank 20 to the coating agent delivery pipe 18 through the coating pump 19, and transport it from the coating agent delivery pipe 18 to the conversion coating tank 5, and immerse the aluminum frame in the coating to ensure that the coating covers the entire surface. After coating, put the aluminum frame on the conveying platform 13, start the conveying platform 13, start the fan 10, and the fan 10 sucks air, and heats it through the heating plate 31 inside the heating box 11 to form hot air and transport it to the inside of the air outlet pipe 12, and enters the inside of the jet chamber 8 from the air outlet pipe 12, and dries the aluminum frame through the air outlet hood 32 at the bottom of the jet chamber 8.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A long-term corrosion-resistant treatment device for an aluminum frame, comprising a cleaning tank (2), characterized in that: The front part of the cleaning tank (2) is fixedly connected to a motor (1), the output end of the motor (1) is fixedly connected to a stirring shaft (15), the stirring shaft (15) is rotatably connected to the inside of the cleaning tank (2), the outside of the stirring shaft (15) is fixedly connected to a stirring blade (14), a water tank (29) is provided at the rear part of the cleaning tank (2), the upper part of the water tank (29) is fixedly connected to a water pump (28), the upper part of the water pump (28) is connected to a water outlet pipe (30), and the front part of the water outlet pipe (30) is connected to a water collector ( 34), a plurality of nozzles (33) are arranged at the front of the water collector (34), a pickling tank (3) is arranged at the right part of the cleaning tank (2), an acid solution tank (24) is arranged at the rear part of the pickling tank (3), an acid pump (26) is fixedly connected to the upper part of the acid solution tank (24), an acid solution delivery pipe (25) is connected to the upper part of the acid pump (26), the acid solution delivery pipe (25) is fixedly connected to the rear part of the acid solution tank (24), and heating blocks (16) are arranged on both sides of the interior of the pickling tank (3).

2. The long-term corrosion-resistant treatment device for an aluminum frame according to claim 1, characterized in that: An alkali washing tank (4) is arranged at the right part of the acid washing tank (3), an alkaline solution tank (21) is arranged at the rear part of the alkali washing tank (4), an alkali pump (23) is fixedly connected to the upper part of the alkaline solution tank (21), an alkaline solution delivery pipe (22) is fixedly connected to the upper part of the alkali pump (23), and the alkaline solution delivery pipe (22) is fixedly connected to the alkali washing tank (4), a conversion coating tank (5) is arranged at the right part of the alkali washing tank (4), a coating agent tank (20) is arranged at the rear part of the conversion coating tank (5), a coating pump (19) is fixedly connected to the upper part of the coating agent tank (20), a coating agent delivery pipe (18) is fixedly connected to the upper part of the coating pump (19), and the coating agent delivery pipe (18) is fixedly connected to the rear part of the conversion coating tank (5), and a drying component is arranged at the right part of the conversion coating tank (5).

3. The long-term corrosion-resistant treatment device for an aluminum frame according to claim 2 is characterized in that: The drying assembly comprises a conveying platform (13), the conveying platform (13) being arranged at the right part of the conversion coating tank (5), the upper part of the conveying platform (13) being fixedly connected to a fixing frame (9), the fixing frame (9) being fixedly connected to a fan (10), the left part of the fan (10) being connected to a heating box (11), the interior of the heating box (11) being provided with a heating plate (31), the right part of the heating box (11) being fixedly connected to an air outlet pipe (12), the lower part of the air outlet pipe (12) being fixedly connected to an injection chamber (8), the lower part of the injection chamber (8) being provided with a plurality of air outlet covers (32).

4. The long-term corrosion-resistant treatment device for an aluminum frame according to claim 3 is characterized in that: The four lower corners of the conveying platform (13) are all fixedly connected with brackets (7).

5. The long-term corrosion-resistant treatment device for an aluminum frame according to claim 1, characterized in that: A drainage pipe (27) is fixedly connected to the rear of the cleaning tank (2).

6. The long-term corrosion-resistant treatment device for an aluminum frame according to claim 1, characterized in that: Drain valves (17) are provided at the rear of the pickling tank (3), the alkali washing tank (4) and the conversion coating tank (5).

7. The long-term corrosion-resistant treatment device for an aluminum frame according to claim 1, characterized in that: The stirring blade (14) is rotatably connected to the inside of the cleaning tank (2).

8. The long-term corrosion-resistant treatment device for an aluminum frame according to claim 4, characterized in that: The inner side of the bracket (7) is fixedly connected to a collection box (6).

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