Iron piece galvanization production platform
By designing an iron galvanizing production platform for automatic cleaning mechanism and filter basket, the problem of manual scraping of impurities in the prior art is solved, and the problem of manual scraping of impurities is time-consuming and labor-intensive and affecting the quality of galvanizing is achieved, efficient and automatic impurity cleaning and zinc liquid keeping cleaning is achieved, and the quality and production efficiency of galvanizing are improved.
Patent Information
- Application Number
- CN202420678277.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-03
AI Technical Summary
During the operation, the existing iron galvanizing production platform requires manual scraping of impurities on the surface of the zinc liquid, which is time-consuming and labor-intensive, which can easily cause waste of zinc liquid and environmental pollution, and inconvenient cleaning of impurities affects the quality of galvanizing.
A galvanized iron production platform including a base, a motor, a cleaning mechanism and a filter basket is designed. The cleaning mechanism consists of a driving wheel, pulley, belt, scraper and driven wheel. The belt and scraper are driven by the motor to automatically scrape away impurities in the zinc liquid. The filter basket is used to clean impurities regularly and keep the zinc liquid clean.
Through the automatic cleaning mechanism, the production efficiency is improved, the quality of galvanizing is ensured, manual operation is reduced, and the zinc liquid is kept clean, which improves the galvanizing effect of iron parts and the overall performance of the production platform.
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Figure CN222594049U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of galvanizing equipment, in particular to an iron piece galvanizing production platform. Background Art
[0002] The iron galvanizing production platform is a production equipment used for the surface treatment of iron parts. It mainly forms a uniform zinc layer on the surface of the iron parts by placing them in zinc liquid for electroplating. This zinc layer can not only improve the corrosion resistance of the iron parts, but also increase their beauty and durability. It is simple to operate and highly efficient. Through this platform, large-scale and batch galvanizing of iron parts can be achieved, and it is widely used in construction, furniture, machinery and other industries;
[0003] The existing iron galvanizing production platform requires manual scraping of impurities on the surface of the zinc liquid during operation, which is not only time-consuming and labor-intensive, but also easily causes waste of zinc liquid and environmental pollution. In addition, the accumulated impurities are difficult to clean, which may affect the galvanizing quality and the surface effect of the iron parts. Utility Model Content
[0004] The main purpose of the utility model is to provide a galvanizing production platform for iron parts, which can effectively solve the technical problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] The cam is connected to the motor via a lever, and the lever is connected to the motor via a lever, and the lever is connected to the motor via a lever arm.
[0007] As a further solution of the utility model, a filter basket is movably connected to the top of one side of the base, and a similar filter basket is also movably connected to the top of the other side of the base.
[0008] As a further solution of the utility model, a plurality of circular holes are opened at the bottom of the filter basket, and a penetrating groove is opened at the top of the filter basket.
[0009] As a further solution of the utility model, a cavity is formed in the inner groove of the base, long grooves are formed on both sides of the top of the base, and one side of the two long grooves of the base is connected to the cavity.
[0010] As a further solution of the utility model, a round hole is opened on the top of the limit block, and two round protrusions are provided on the front of the pulley.
[0011] As a further solution of the utility model, two disc-shaped protrusions are provided at the rear of the pulley, and the distance between the two disc-shaped protrusions matches the width of the belt.
[0012] As a further solution of the utility model, circular holes are formed at both ends of the scraper, and a plurality of semicircular grooves are formed on one side of the scraper.
[0013] The beneficial effects of the utility model are as follows: by setting a cleaning mechanism, impurities in the working area of the zinc liquid can be scraped off, which can improve production efficiency, ensure the quality of galvanizing, reduce the need for manual operation, keep the zinc liquid clean and stable, thereby improving the galvanizing effect of iron parts and the overall performance of the production platform;
[0014] By setting up a filter basket, the problem of cleaning accumulated impurities can be effectively solved, which is convenient for regular cleaning. In this way, the accumulated impurities will not directly affect the quality of the zinc liquid and the galvanizing effect of the iron parts. By regularly removing impurities through the filter basket, the zinc liquid can be kept clean, the galvanizing efficiency and the quality of the iron parts can be improved, and the stable operation of the production platform can be ensured. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of an iron galvanizing production platform of the utility model;
[0016] Figure 2 This is a sectional view of a pulley of an ironwork galvanizing production platform of the utility model;
[0017] Figure 3 This is a partial diagram of an iron galvanizing production platform of the utility model;
[0018] Figure 4 This is an enlarged view of a fixing plate of an ironwork galvanizing production platform of the utility model;
[0019] Figure 5 This is an enlarged view of a filter basket of an iron galvanizing production platform of the utility model;
[0020] Figure 6 The utility model is a scraper structure diagram of an iron galvanizing production platform.
[0021] In the figure: 1. base; 2. motor; 3. cleaning mechanism; 4. driving wheel; 5. pulley; 6. limit block; 7. belt; 8. scraper; 9. driven wheel; 10. filter basket; 11. fixing plate; 12. bolts. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1-6 As shown, a galvanizing production platform for iron parts comprises a base 1, the front part of the base 1 is fixedly connected to a motor 2, two cleaning mechanisms 3 are arranged on the top of the base 1, the cleaning mechanism 3 comprises a driving wheel 4, the front end of the driving wheel 4 is fixedly connected to the motor 2, the rear end of the driving wheel 4 is fixedly connected to a pulley 5, the front part of the pulley 5 is rotatably connected to a limit block 6, the bottom of the limit block 6 is fixedly connected to the base 1, the pulley 5 is rotatably connected to one end of a belt 7, the other end of the belt 7 is rotatably connected to another pulley 5, one side of the driving wheel 4 is meshedly connected to a driven wheel 9, the outer side of the belt 7 is fixedly connected to a fixing plate 11, the inner side of the fixing plate 11 is meshedly connected to a bolt 12, the middle part of the bolt 12 is rotatably connected to one end of a scraper 8, one end of the scraper 8 is also rotatably connected to another bolt 12, the other bolt 12 is also meshedly connected to another fixing plate 11, the other fixing plate 11 is also fixedly connected to another belt 7, the other belt 7 is also rotatably connected to the other two pulleys 5, the other two pulleys 5 are also respectively rotatably connected to the two limit blocks 6, and the rear part of the driven wheel 9 is fixedly connected to another cleaning mechanism 3.
[0024] In this embodiment, a filter basket 10 is movably connected to the top of one side of the base 1 , and a similar filter basket 10 is also movably connected to the top of the other side of the base 1 .
[0025] By providing the filter basket 10 , impurities pushed to the long groove by the scraper 8 can be fished out, thereby keeping the zinc liquid in the base 1 clean.
[0026] In this embodiment, a plurality of circular holes are formed at the bottom of the filter basket 10 , and a penetrating groove is formed at the top of the filter basket 10 .
[0027] A groove is provided on the top of the filter basket 10 so that the staff can hold it more conveniently during the process of cleaning impurities.
[0028] In this embodiment, a cavity is formed in the inner groove of the base 1, long grooves are formed on both sides of the top of the base 1, and one side of the two long grooves of the base 1 is connected to the cavity.
[0029] The cavity and the long groove of the base 1 are filled with zinc liquid, and the workpiece can be galvanized by immersing the workpiece in the zinc liquid.
[0030] In this embodiment, a round hole is opened on the top of the limiting block 6, and two round protrusions are arranged on the front of the pulley 5.
[0031] The limiting block 6 is connected to the pulley 5 through a circular hole, and enables the pulley 5 to rotate only in the original position.
[0032] In this embodiment, two disc-shaped protrusions are provided at the rear of the pulley 5 , and the distance between the two disc-shaped protrusions matches the width of the belt 7 .
[0033] The pulley 5 blocks the belt 7 through the disc-shaped protrusion to prevent the belt 7 from deviating during the rotation process.
[0034] In this embodiment, circular holes are formed at both ends of the scraper 8, and a plurality of semicircular grooves are formed on one side of the scraper 8.
[0035] When the scraper 8 rotates to the middle position of the base 1, it avoids contact with the wire of the hoisted workpiece through the round hole to avoid touching and affecting the galvanizing operation.
[0036] It should be noted that the utility model is a galvanized iron production platform, which can scrape impurities toward both sides of the base 1 when in use, so as to keep the working area clean. The specific implementation method is to start the motor 2, and the motor 2 will drive the driving wheel 4 to rotate while the driving wheel 4 drives the pulley 5 connected thereto to rotate;
[0037] The pulley 5 drives another pulley 5 to rotate through the belt 7. When the belt 7 rotates, it will drive the fixed plate 11 and the scraper 8 to rotate synchronously. When the scraper 8 rotates, it will drive another belt 7 to rotate. The other belt 7 drives the two pulleys 5 connected to it to rotate. When the scraper 8 rotates to the bottom of the belt 7, a part of it will enter below the zinc liquid surface, and the other part will be above the liquid surface. With the movement of the scraper 8, it will drive the impurities suspended on the surface of the zinc liquid to move in the same direction. After moving a certain distance, the impurities will enter the long groove of the base 1.
[0038] The driving wheel 4 will drive the driven wheel 9 connected thereto to rotate synchronously while rotating, and the driven wheel 9 will drive the pulley 5 connected thereto to rotate while rotating, and the pulley 5 will drive another pulley 5 to rotate through the belt 7, and the belt 7 will drive another belt 7 to rotate through the scraper 8, and the two scrapers 8 will move the impurities to the two sides of the base 1 and collect the impurities in the two long grooves of the base 1;
[0039] When the impurities in the long groove accumulate to a certain extent, the filter basket 10 is moved from one end of the long groove to the other end, so that the impurities gather at the other end of the long groove, and then the filter basket 10 is lifted upward, and the zinc liquid will overflow from the range of the filter basket 10 through the holes at the bottom of the filter basket 10, and the impurities will be intercepted by the filter basket 10. The filter basket 10 is lifted out of the base 1, cleaned, and then put back into the long groove of the base 1;
[0040] By setting up the cleaning mechanism 3, it is ensured that the working area of the zinc liquid is kept clean, thereby improving the galvanizing quality. The main function of the cleaning mechanism 3 is to scrape away impurities from the zinc liquid to prevent the impurities from affecting the galvanizing quality. When impurities accumulate in the zinc liquid, the cleaning mechanism 3 can collect these impurities for subsequent cleaning, thereby ensuring the galvanizing quality and improving production efficiency. At the same time, it is convenient to clean up the accumulated impurities, thereby ensuring the smooth progress of the iron parts galvanizing production process.
[0041] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A galvanizing production platform for iron parts, comprising a base (1), the front part of which is fixedly connected to a motor (2), characterized in that: Two cleaning mechanisms (3) are provided on the top of the base (1), and the cleaning mechanism (3) comprises a driving wheel (4), the front end of the driving wheel (4) is fixedly connected to the motor (2), the rear end of the driving wheel (4) is fixedly connected to the pulley (5), the front part of the pulley (5) is rotatably connected to the limit block (6), the bottom of the limit block (6) is fixedly connected to the base (1), the pulley (5) is rotatably connected to one end of the belt (7), the other end of the belt (7) is rotatably connected to another pulley (5), one side of the driving wheel (4) is meshedly connected to the driven wheel (9), and the outer side of the belt (7) is fixedly connected to the fixing plate (11). The inner side of the fixing plate (11) is meshed with a connecting bolt (12), the middle part of the bolt (12) is rotatably connected to one end of the scraper (8), one end of the scraper (8) is also rotatably connected to another bolt (12), the other bolt (12) is also meshed with another fixing plate (11), the other fixing plate (11) is also fixedly connected to another belt (7), the other belt (7) is also rotatably connected to two other pulleys (5), the other two pulleys (5) are also rotatably connected to two limit blocks (6), and the rear part of the driven wheel (9) is fixedly connected to another cleaning mechanism (3).
2. The ironwork galvanizing production platform according to claim 1, characterized in that: A filter basket (10) is movably connected to the top of one side of the base (1), and a similar filter basket (10) is also movably connected to the top of the other side of the base (1).
3. The ironwork galvanizing production platform according to claim 2, characterized in that: The bottom of the filter basket (10) is provided with a plurality of circular holes, and the top of the filter basket (10) is provided with a penetrating groove.
4. The ironwork galvanizing production platform according to claim 1, characterized in that: The inner groove of the base (1) is provided with a cavity, and long grooves are provided on both sides of the top of the base (1), and one side of the two long grooves of the base (1) is connected to the cavity.
5. The ironwork galvanizing production platform according to claim 1, characterized in that: A circular hole is formed on the top of the limit block (6), and two circular protrusions are formed on the front of the pulley (5).
6. The ironwork galvanizing production platform according to claim 1, characterized in that: The rear part of the pulley (5) is provided with two disc-shaped protrusions, and the distance between the two disc-shaped protrusions matches the width of the belt (7).
7. The ironwork galvanizing production platform according to claim 1, characterized in that: Both ends of the scraper (8) are provided with circular holes, and one side of the scraper (8) is provided with a plurality of semicircular grooves.