Carding machine for blended yarn processing

Abstract

The utility model relates to the technical field of blended yarn processing, in particular to a carding machine for blended yarn processing, which comprises a feeding assembly and a cleaning assembly, the feeding assembly comprises a carding machine main machine and a hopper arranged at a feeding port of the carding machine main machine, and the cleaning assembly comprises a baffle and a collecting pipe. According to the carding machine, the rotating disc assembly is additionally arranged, the shifting rod on the side wall of the rotating disc can operate in the gap between the hopper and the side wall of the cover plate, materials are continuously shifted into the hopper, the materials are prevented from being accumulated at a feeding port of the hopper, and during blended yarn processing, raised dust containing cotton fibers can be extracted out when the carding machine main machine processes the blended yarn; diffusion of cotton fibers in the carding machine main machine is reduced, the influence of cotton-containing fibers on components in the carding machine main machine is reduced, safe operation of equipment is guaranteed, the cotton-containing fibers enter the dust collecting box with the filter cotton through cooperation of the pipe head and the collecting pipe and are filtered by the filter cotton, filtered gas is discharged outwards by the fan, and cleaning is convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of blended yarn processing, in particular to a carding machine for blended yarn processing. Background Art

[0002] The carding machine is used to process cotton fiber and chemical fiber, and is a kind of textile machinery. According to the spinning process, carding is an important process. The previous process of the carding machine is the opening and cleaning combined machine, and the subsequent process is the drawing machine (general carding process) or the strip lap machine (combing process). The working principle of the carding machine is to open, comb and remove impurities from the cotton (fiber) rolls sent from the previous process or the oily cotton (chemical fiber) layer supplied by the cotton box, so that all the curled cotton loops become basically straight single fibers. In the process, the broken seeds, impurities and short fibers left over from the cleaning process are removed, and then the cotton strips of a certain specification are integrated and stored in the cotton tube for use in the drawing process.

[0003] When the carding machine is carding blended yarn, a large amount of cotton wool and some impurities will be raised inside the carding machine, which will affect the normal carding work. It is inconvenient to clean the dust or wool inside the carding machine. When the cotton material is accumulated too high at the feeding inlet of the carding machine, it is easy to block the feeding inlet of the carding machine, affecting the feeding progress and easily causing the material uniformity of the carding machine to be very poor. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the fact that in the above-mentioned or prior art, a large amount of cotton wool and some impurities will be raised inside the cotton combing process, which will affect the normal combing work. When the cotton material is piled up high, it is easy to block the feeding port of the cotton carding machine, affecting the feeding progress and easily causing the uniformity of the material output by the cotton carding machine to be very poor, the present utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a carding machine for blended yarn processing.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0008] A carding machine for blended yarn processing, comprising

[0009] A feeding assembly, the feeding assembly comprising a carding machine mainframe and a hopper installed at a feeding port of the carding machine mainframe, a bracket is installed at the bottom of the carding machine mainframe, and the hopper is fixedly connected to the upper side wall of the bracket by bolts;

[0010] A cleaning component, the cleaning component includes a baffle and a collecting tube, the baffle is plugged into the side wall of the main engine of the cotton carding machine, the inner side wall of the baffle is threadedly connected with a fixing plate, and the collecting tube is connected to the side wall of the fixing plate by bolts.

[0011] As a preferred solution of the carding machine for blended yarn processing of the utility model, the collecting tube is located between the rollers inside the main body of the carding machine, the inner wall of the baffle is connected to a dust box by bolts, and one end of the collecting tube is connected to the dust box through a pipeline.

[0012] As a preferred solution of the carding machine for blended yarn processing of the utility model, wherein: the end of the collecting tube is threadedly connected with a tube head, and the inner side wall of the tube head is clamped with a mesh.

[0013] As a preferred solution of the carding machine for blended yarn processing of the utility model, filter cotton is inserted into the dust box, and the side wall of the dust box is connected to a fan fixedly connected to the inner wall of the baffle through a pipeline.

[0014] As a preferred solution of the carding machine for blended yarn processing of the utility model, wherein: the upper side wall of the hopper is hinged with a cover plate, and the side wall of the hopper is provided with an inlet structure matching the cover plate.

[0015] As a preferred solution of the carding machine for blended yarn processing of the utility model, the side wall of the bracket is connected to a turntable through a bearing, a lever is threadedly connected to one side of the turntable, and a notch structure matching the lever is opened on the side wall of the cover plate.

[0016] As a preferred solution of the carding machine for blended yarn processing of the utility model, wherein: a motor is connected to an outer side of the bracket through bolts, and the motor main shaft is connected to the turntable main shaft through a coupling.

[0017] The beneficial effects of the carding machine for blended yarn processing of the utility model are as follows:

[0018] The present application installs a hopper connected by a bracket on the side wall of the carding machine main body, and installs a turntable assembly connected by a motor on the side wall of the bracket. The lever on the turntable side wall can run between the gap between the hopper and the side wall of the cover plate, continuously moving the material into the hopper to avoid material accumulation at the hopper inlet, maintain stable operation of the equipment, and ensure that the material output by the cotton combing equipment is uniform.

[0019] The present application adds movable baffles and other components to the side walls of the carding machine main body, so that when processing blended yarns, the cotton-containing dust gas raised by the carding machine main body when processing blended yarns can be extracted, thereby reducing the diffusion of cotton fibers inside the carding machine main body, reducing the impact of cotton fibers on the internal components of the carding machine main body, and ensuring the safe operation of the equipment. The cotton-containing fibers enter the dust collecting box with filter cotton through the pipe head and the collecting pipe, and are filtered by the filter cotton. The filtered gas is discharged outward by the fan. A mesh is installed in the middle of the pipe head to intercept large pieces of material to prevent the material from clogging the dust collecting box. The pipe head can be disassembled and maintained separately at the end of the collecting pipe, which is convenient for cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0022] Figure 2 It is a front structural schematic diagram of the utility model.

[0023] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model at AA.

[0024] Figure 4 It is a side structural schematic diagram of the utility model.

[0025] Figure 5 It is a schematic diagram of the cross-sectional structure at BB of the utility model.

[0026] Figure 6 This is a schematic diagram of the structure of the pipe head component of the utility model.

[0027] Legend: 100, feeding assembly; 101, carding machine main unit; 102, hopper; 103, bracket; 104, cover plate; 105, turntable; 106, lever; 107, motor; 200, cleaning assembly; 201, baffle; 203, collecting pipe; 204, fixing plate; 202, dust collecting box; 205, pipe head; 206, mesh; 207, filter cotton; 208, fan. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0031] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0032] Example 1

[0033] Reference Figure 1-5 , which is the first embodiment of the utility model, provides a carding machine for blended yarn processing, comprising:

[0034] The feeding assembly 100 includes a carding machine mainframe 101 and a hopper 102 installed at the feeding port of the carding machine mainframe 101. A bracket 103 is installed at the bottom of the carding machine mainframe 101. The hopper 102 is fixedly connected to the upper side wall of the bracket 103 by bolts.

[0035] Specifically, a cover plate 104 is hingedly connected to the upper side wall of the hopper 102 , and a material inlet structure matching the cover plate 104 is provided on the side wall of the hopper 102 .

[0036] Furthermore, a rotating disk 105 is connected to the side wall of the bracket 103 via a bearing, a lever 106 is threadedly connected to one side of the rotating disk 105 , and a notch structure matching the lever 106 is formed on the side wall of the cover plate 104 .

[0037] Furthermore, a motor 107 is connected to an outer side of the bracket 103 via bolts, and a main shaft end of the motor 107 is connected to the main shaft of the turntable 105 via a coupling.

[0038] When in use, the power supply of motor 107 is turned on, and motor 107 drives turntable 105 to rotate on the side wall of bracket 103, thereby driving lever 106 on the side wall of turntable 105 to run in the gap between cover plate 104 and the side wall of hopper 102, and continuously shifting materials into hopper 102. After the materials enter hopper 102 along with lever 106, lever 106 continues to rotate forward, moving from the middle of the gap between cover plate 104 and the other side of hopper 102 to the outside of hopper 102, and continuing the next material shifting action.

[0039] In summary, the present application installs a hopper 102 connected by a bracket 103 on the side wall of the carding machine main body 101, and installs a turntable 105 assembly connected by a motor 107 on the side wall of the bracket 103. The lever 106 on the side wall of the turntable 105 can run between the gap between the hopper 102 and the side wall of the cover plate 104, and continuously pushes the material into the hopper 102, avoiding the accumulation of material at the feed port of the hopper 102, maintaining the stable operation of the equipment, and ensuring that the material output by the cotton combing equipment is uniform.

[0040] Example 2

[0041] Reference Figure 1-6 , which is the second embodiment of the utility model. Different from the previous embodiment, this embodiment provides,

[0042] The cleaning component 200 includes a baffle 201 and a collecting tube 203. The baffle 201 is plugged into the side wall of the carding machine main unit 101. The inner wall of the baffle 201 is threadedly connected with a fixing plate 204. The collecting tube 203 is connected to the side wall of the fixing plate 204 by bolts.

[0043] Specifically, the collecting pipe 203 is located between the rollers inside the carding machine main body 101, the inner wall of the baffle 201 is connected to the dust box 202 by bolts, and one end of the collecting pipe 203 is connected to the dust box 202 through a pipeline.

[0044] Furthermore, a pipe head 205 is threadedly connected to the end of the collecting pipe 203 , and a mesh 206 is clamped on the inner wall of the pipe head 205 .

[0045] Furthermore, filter cotton 207 is inserted into the dust box 202 , and the side wall of the dust box 202 is connected to a fan 208 fixedly connected to the inner wall of the baffle 201 through a pipeline.

[0046] When in use, a movable baffle 201 and other components are added to the side wall of the carding machine main body 101. When blended yarn is processed, the baffle 201 is fixed to the side wall of the carding machine main body 101, and the power supply of the fan 208 is connected. The fan 208 will extract gas from the inside of the carding machine main body 101 through the air inlet duct of the dust box 202, and then extract the dust-containing gas outward through the pipe head 205 with the mesh 206, enter the dust box 202 through the collecting pipe 203, and be filtered by the filter cotton 207 installed in the middle of the dust box 202, and then be discharged outward from the air outlet of the fan 208. When the inside of the carding machine main body 101 needs to be maintained, the baffle 201 is opened, and then the pipe head 205 is removed, and the material intercepted by the mesh 206 in the internal cavity of the pipe head 205 is cleaned out, and then the dust box 202 is opened to clean and maintain the filter cotton 207.

[0047] In summary, the present application adds movable baffles 201 and other components to the side walls of the carding machine main body 101, so that when processing blended yarns, the cotton-containing dust gas raised by the carding machine main body 101 can be extracted, thereby reducing the diffusion of cotton fibers inside the carding machine main body 101, reducing the impact of cotton-containing fibers on the internal components of the carding machine main body 101, and ensuring the safe operation of the equipment. The cotton-containing fibers pass through the pipe head 205 and the collecting pipe 203 into the dust collecting box 202 with filter cotton 207, and are filtered by the filter cotton 207. The filtered gas is discharged outward by the fan 208. A mesh 206 is installed in the middle of the pipe head 205 to intercept large pieces of material to prevent the material from clogging the dust collecting box 202, and the pipe head 205 can be separately disassembled and maintained at the end of the collecting pipe 203, which is convenient for cleaning.

[0048] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0049] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0050] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0051] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A carding machine for blended yarn processing, characterized in that: include A feeding assembly (100), the feeding assembly (100) comprising a carding machine mainframe (101) and a hopper (102) installed at a feeding port of the carding machine mainframe (101), a bracket (103) being installed at the bottom of the carding machine mainframe (101), and the hopper (102) being fixedly connected to an upper side wall of the bracket (103) by bolts; A cleaning assembly (200), the cleaning assembly (200) comprising a baffle (201) and a collecting pipe (203), the baffle (201) being plugged into the side wall of the carding machine main unit (101), the inner side wall of the baffle (201) being threadedly connected to a fixing plate (204), and the collecting pipe (203) being connected to the side wall of the fixing plate (204) by means of bolts.

2. The carding machine for blended yarn processing according to claim 1, characterized in that: The collecting pipe (203) is located between the rollers inside the main unit (101) of the cotton carding machine, the inner wall of the baffle (201) is connected to the dust collecting box (202) via bolts, and one end of the collecting pipe (203) is connected to the dust collecting box (202) via a pipeline.

3. The carding machine for blended yarn processing according to claim 2, characterized in that: The end of the collecting pipe (203) is threadedly connected to a pipe head (205), and the inner wall of the pipe head (205) is clamped with a mesh sheet (206).

4. The carding machine for blended yarn processing according to claim 3, characterized in that: The dust box (202) is internally plugged with filter cotton (207), and the side wall of the dust box (202) is connected to a fan (208) fixedly connected to the inner wall of the baffle (201) through a pipeline.

5. The carding machine for blended yarn processing according to claim 1, characterized in that: A cover plate (104) is hingedly connected to the upper side wall of the hopper (102), and a material inlet structure matching the cover plate (104) is provided on the side wall of the hopper (102).

6. The carding machine for blended yarn processing according to claim 5, characterized in that: The side wall of the bracket (103) is connected to a rotating disk (105) via a bearing, one side of the rotating disk (105) is threadedly connected to a shifting rod (106), and the side wall of the cover plate (104) is provided with a notch structure matching the shifting rod (106).

7. The carding machine for blended yarn processing according to claim 6, characterized in that: A motor (107) is connected to one side of the outside of the bracket (103) via bolts, and a main shaft of the motor (107) is connected to a main shaft of the turntable (105) via a coupling.

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