Batch fine washing device for heat exchanger plates
By designing a heat exchanger plate batch cleaning device including cleaning components and wastewater treatment components, the problems of low cleaning efficiency and untimely wastewater treatment in the prior art are solved, and efficient and environmentally friendly plate cleaning and wastewater recycling are achieved.
Patent Information
- Application Number
- CN202420662143.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The prior art is inefficient when cleaning plate heat exchanger plates, unable to achieve batch cleaning, and wastewater treatment is not timely, which can easily cause environmental pollution.
A heat exchanger plate batch cleaning device is designed, including a box, cleaning component, wastewater treatment component and water supply component. The plate is deeply cleaned by cleaning roller brushes and electric slides, and a wastewater treatment component is installed below the cleaning component to recycle and utilize the cleaning wastewater.
It realizes efficient cleaning of both sides of the plate heat exchanger plate at the same time, improves cleaning efficiency, saves water and energy consumption, and avoids environmental pollution through wastewater treatment.
Smart Images

Figure CN222598646U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchanger equipment, in particular to a batch fine washing device for heat exchanger plates. Background Art
[0002] The plate heat exchanger is a high-efficiency heat exchanger made of a series of metal sheets with a certain corrugated shape. Thin rectangular channels are formed between various plates, and heat is exchanged through the plates. The plate heat exchanger is an ideal equipment for liquid-liquid and liquid-steam heat exchange. It has the characteristics of high heat exchange efficiency, low heat loss, compact and light structure, small footprint, wide application, and long service life. However, during production and use, as time goes by, the surface of the heat exchanger plate is prone to scaling, which affects the heat exchange efficiency. Therefore, it is necessary to clean the plate heat exchanger.
[0003] Chinese utility model patent CN218847013U describes a device for cleaning plate heat exchanger plates, which uses a lifting roller mechanism to perform the first cleaning of the plate, and the operator uses a movable roller mechanism to perform a second cleaning of the corners or missed brushing places according to the first cleaning situation. This cleaning method can effectively avoid the situation of inadequate cleaning, but manual pushing is still required during the cleaning process, and only one-side cleaning can be performed at a time, and batch cleaning cannot be achieved, and the efficiency is average. In addition, Chinese utility model patent CN210718777U describes a structure for cleaning plate heat exchanger plates, by setting clamping columns on the left and right sides of the heat exchanger plate to clamp and fix the heat exchanger plate, and setting bristles and nozzles on the front and back sides of the heat exchanger plate to clean the heat exchanger plate. This plate heat exchanger plate can clean the plate by itself, and can clean the two side walls of the plate at the same time, which improves the cleaning efficiency to a certain extent. However, the bristles are of brush type, and the friction during cleaning is smaller than that of a roller brush, and the cleaning power is average. In addition, this structure is not equipped with a wastewater treatment device. If the wastewater is directly discharged, it is easy to cause environmental pollution.
[0004] Therefore, in view of the above problems, a heat exchanger plate batch fine washing device is proposed to solve the above problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model develops a batch fine washing device for heat exchanger plates. The utility model can clean both sides of the heat exchanger plates at the same time, improve the cleaning efficiency of the heat exchanger plates, process and collect wastewater, and avoid environmental pollution.
[0006] The technical solution for solving the technical problem of the utility model is as follows: the utility model provides a batch fine washing device for heat exchanger plates, comprising a box body, and also comprising a cleaning component, a wastewater treatment component and a water supply component. A plurality of heat exchanger plates are evenly arranged in the box body, cleaning components are arranged on both sides of the heat exchanger plates, the water supply component is arranged on the top of the box body and is located above the heat exchanger plates, the wastewater treatment component is arranged at the bottom of the box body and is located below the heat exchanger plates, and the water supply component and the wastewater treatment component are connected.
[0007] As an optimization, several groups of mounting components for mounting heat exchanger plates are arranged on the box body, and the mounting components include an upper slide groove, a lower slide groove and a slide groove frame. The slide groove frame is horizontally arranged on the back plate of the box body, and the lower slide grooves are evenly arranged on the slide groove frame. The upper slide groove is slidably arranged on the back plate of the box body and corresponds to the position of the lower slide groove. The two ends of the heat exchanger plate are respectively vertically arranged in the upper slide groove and the lower slide groove.
[0008] As an optimization, the cleaning assembly includes a cleaning roller brush, an electric slide rail and a rolling bearing. The cleaning roller brush is set on the electric slide rail through the rolling bearing, and two adjacent cleaning roller brushes clamp a heat exchanger plate. The electric slide rail is set on the back plate of the box in the vertical direction.
[0009] As an optimization, the water supply component includes a water inlet branch, a water inlet pipe, a water purification pipe and a water purification valve. The input and output ends of the water purification pipe are respectively connected to the water tank and the water inlet pipe. A water purification valve is arranged between the water purification pipe and the water inlet pipe. Several water inlet branches are evenly connected to the water inlet pipe. Several water inlet branches are correspondingly arranged above the installation component, and several water outlets are evenly opened on the outer wall of the water inlet branch.
[0010] As an optimization, the wastewater treatment component includes a circulating water pipe, a first circulating water valve, a second circulating water valve, a circulating water pump and a circulating water tank. The circulating water tank is arranged at the bottom of the tank body, and both ends of the circulating water pipe are respectively connected to the water inlet pipe and the circulating water tank. The second circulating water valve is arranged at the end of the circulating water pipe close to the water inlet pipe, and the circulating water pump and the first circulating water valve are arranged at the end of the circulating water pipe close to the circulating water tank. A drain outlet is arranged on the side of the circulating water tank away from the circulating water pipe, and a drain valve is arranged at the drain outlet.
[0011] As an optimization, the circulating water tank includes a filter plate frame and a filter plate arranged on the top, the filter plate is arranged above the filter plate frame, and the filter plate frame and the filter plate are located below the chute frame.
[0012] The effects provided in the utility model content are only the effects of the embodiments, not all the effects of the utility model. The above technical solution has the following advantages or beneficial effects:
[0013] The plates are installed and fixed by setting up installation components, and the heat exchanger plates are deeply cleaned by setting up cleaning components on both sides of the heat exchanger plates to improve the cleaning efficiency; the wastewater from plate cleaning is recycled by setting up a wastewater treatment component under the cleaning component, thereby saving water and reducing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] In the figure, 1. box body; 2. cleaning component; 21. cleaning roller brush; 22. electric slide rail; 23. rolling bearing; 3. wastewater treatment component; 31. circulating water pipe; 32. first circulating water valve; 33. second circulating water valve; 34. circulating water pump; 35. circulating water tank; 351. filter plate frame; 352. filter plate; 36. drain port; 37. drain valve; 4. water supply component; 41. water inlet branch pipe; 42. water inlet pipe; 43. clean water pipe; 44. clean water valve; 6. heat exchanger plate; 7. installation component; 71. upper slide chute; 72. lower slide chute; 73. slide chute frame; 8. control console. DETAILED DESCRIPTION
[0017] In order to clearly illustrate the technical features of this solution, the utility model is described in detail below through specific implementation methods and in combination with the accompanying drawings. The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. In addition, the utility model can repeat reference numbers and / or letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. It should be noted that the components illustrated in the accompanying drawings are not necessarily drawn to scale. The utility model omits the description of known components and processing technologies and processes to avoid unnecessary limitations on the utility model. The terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0018] like Figure 1 As shown, a heat exchanger plate batch fine washing device includes a box body 1, and also includes a cleaning component 2, a wastewater treatment component 3 and a water supply component 4. A plurality of heat exchanger plates 6 are evenly arranged in the box body 1, and the cleaning components 2 are arranged on both sides of the heat exchanger plates 6. The water supply component 4 is arranged on the top of the box body 1 and is located above the heat exchanger plates 6. The wastewater treatment component 3 is arranged at the bottom of the box body 1 and is located below the heat exchanger plates 6. The water supply component 4 and the wastewater treatment component 3 are connected.
[0019] By arranging cleaning components 2 on both sides of the heat exchanger plate 6, the heat exchanger plate 6 is deeply cleaned to improve the cleaning efficiency; by arranging a wastewater treatment component 3 below the cleaning component 2, the wastewater from cleaning the heat exchanger plate 6 is recycled, thereby saving water and reducing energy consumption.
[0020] In this embodiment, a plurality of mounting components 7 for mounting the heat exchanger plate 6 are arranged on the box body 1. The mounting components 7 include an upper slide 71, a lower slide 72 and a slide frame 73. The slide frame 73 is horizontally arranged on the back plate of the box body 1. The lower slide 72 is evenly arranged on the slide frame 73. The upper slide 71 is slidably arranged on the back plate of the box body 1 and corresponds to the position of the lower slide 72. The two ends of the heat exchanger plate 6 are respectively arranged vertically in the upper slide 71 and the lower slide 72. By arranging the mounting components 7, the upper slide 71 and the lower slide 72, it is convenient to install and fix the heat exchanger plate 6.
[0021] In this embodiment, the cleaning assembly 2 includes a cleaning roller brush 21, an electric slide rail 22 and a rolling bearing 23. The cleaning roller brush 21 is arranged on the electric slide rail 22 through the rolling bearing 23, and two adjacent cleaning roller brushes 21 clamp a heat exchanger plate 6. The electric slide rail 22 is arranged on the back plate of the box body 1 in the vertical direction. The cleaning roller brushes 21 are arranged in contact with the left and right sides of the heat exchanger plate 6 so as to deeply clean the heat exchanger plate 6.
[0022] In this embodiment, the water supply assembly 4 includes a water inlet branch pipe 41, a water inlet pipe 42, a water purification pipe 43 and a water purification valve 44. The input end and the output end of the water purification pipe 43 are respectively connected to the water tank and the water inlet pipe 42. A water purification valve 44 is arranged between the water purification pipe 43 and the water inlet pipe 42. A plurality of water inlet branch pipes 41 are evenly connected to the water inlet pipe 42. The plurality of water inlet branch pipes 41 are correspondingly arranged above the installation assembly 7. The outer wall of the water inlet branch pipe 41 is evenly provided with a plurality of water outlets. Water enters the water inlet pipe 42 from the water purification pipe 43, and then flows to the plurality of water inlet branch pipes 41, spraying the heat exchanger plates 6 and the cleaning roller brush 21 on the installation assembly 7, so as to facilitate the cleaning of the heat exchanger plates 6.
[0023] In this embodiment, the wastewater treatment component 3 includes a circulating water pipe 31, a first circulating water valve 32, a second circulating water valve 33, a circulating water pump 34 and a circulating water tank 35. The circulating water tank 35 is arranged at the bottom of the box body 1. The two ends of the circulating water pipe 31 are respectively connected to the water inlet pipe 42 and the circulating water tank 35. The second circulating water valve 33 is arranged at one end of the circulating water pipe 31 close to the water inlet pipe 42. The circulating water pump 34 and the first circulating water valve 32 are arranged at one end of the circulating water pipe 31 close to the circulating water tank 35. A drain port 36 is arranged on the side of the circulating water tank 35 away from the circulating water pipe 31, and a drain valve 37 is arranged at the drain port 36. The wastewater treatment component 3 recycles the wastewater from washing the heat exchanger plates 6, thereby saving water and reducing energy consumption.
[0024] In this embodiment, the circulating water tank 35 includes a filter plate frame 351 and a filter plate 352 disposed at the top, the filter plate 352 being disposed above the filter plate frame 351, and the filter plate frame 351 and the filter plate 352 being located below the chute frame 73. The filter plate 352 facilitates the flow of used water into the circulating water tank 35.
[0025] A control console 8 is also provided on the side of the box body 1 away from the circulating water pipe 31. The control console 8 is equipped with an automatic control system such as PLC, PC or DCS for controlling the water inlet, drainage and operation of the cleaning roller brush in the device, which will not be described in detail here.
[0026] When in use, according to the height of the heat exchanger plate 6, the upper slide groove 71 is moved, and the distance between the upper slide groove 71 and the lower slide groove 72 is adjusted. The personnel slide the heat exchanger plate 6 to be cleaned between the upper slide groove 71 and the lower slide groove 72 and fix it. The clean water valve 44 is opened through the control console 8. Clean water passes through the clean water pipe 43, the water inlet pipe 42, the water inlet branch pipe 41, and the upper slide groove 71 to soak the dirt on the heat exchanger plate 6. At the same time, the electric slide rail 22 and the rolling bearing 23 are driven by the control console 8 to start rolling up and down, so that the cleaning roller brush 21 has a good contact with the heat exchanger. The side wall of the heat exchanger plate 6 is cleaned, and the mixture of dirt and water washed off is filtered through the filter plate 352, the dirt is intercepted, and the cleaning water enters the circulating water tank 35. The clean water valve 44 can be closed through the control console 8, and the first circulating water valve 32, the circulating water pump 34, and the second circulating water valve 33 are opened. The treated wastewater passes through the circulating water pipe 31, the water inlet pipe 42, and the water inlet branch pipe 41 to soak and wash the dirt on the heat exchanger plate 6, so as to realize the recycling of wastewater, and a cleaning agent can be added to the circulating water tank 208 to enhance the cleaning power. After the heat exchanger plate 6 is cleaned, the first circulating water valve 32, the second circulating water valve 33, the circulating water pump 34, and the electric slide rail 22 are closed through the control console 8, and the drain valve 37 at the drain port 36 is opened to drain the sewage.
[0027] Although the specific implementation methods of the utility model are described above in conjunction with the accompanying drawings, this does not limit the scope of protection of the utility model. On the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the utility model.
Claims
1. A heat exchanger plate batch fine washing device, comprising a housing (1), characterized in that: The invention also comprises a cleaning component (2), a wastewater treatment component (3) and a water supply component (4); a plurality of heat exchanger plates (6) are evenly arranged in the box body (1); cleaning components (2) are arranged on both sides of the heat exchanger plates (6); the water supply component (4) is arranged on the top of the box body (1) and is located above the heat exchanger plates (6); the wastewater treatment component (3) is arranged on the bottom of the box body (1) and is located below the heat exchanger plates (6); and the water supply component (4) and the wastewater treatment component (3) are connected.
2. The heat exchanger plate batch fine washing device according to claim 1 is characterized in that: A plurality of mounting components (7) for mounting the heat exchanger plates (6) are arranged on the housing (1). The mounting components (7) include an upper slide groove (71), a lower slide groove (72) and a slide groove frame (73). The slide groove frame (73) is horizontally arranged on the back plate of the housing (1). The lower slide grooves (72) are evenly arranged on the slide groove frame (73). The upper slide groove (71) is slidably arranged on the back plate of the housing (1) and corresponds to the position of the lower slide groove (72). The two ends of the heat exchanger plates (6) are respectively arranged vertically in the upper slide groove (71) and the lower slide groove (72).
3. The heat exchanger plate batch fine washing device according to claim 1 or 2, characterized in that: The cleaning assembly (2) comprises a cleaning roller brush (21), an electric slide rail (22) and a rolling bearing (23); the cleaning roller brush (21) is arranged on the electric slide rail (22) via the rolling bearing (23); two adjacent cleaning roller brushes (21) clamp a heat exchanger plate (6); and the electric slide rail (22) is arranged on the back plate of the box body (1) in a vertical direction.
4. The heat exchanger plate batch fine washing device according to claim 2 is characterized in that: water supply The component (4) comprises a water inlet branch pipe (41), a water inlet pipe (42), a water purification pipe (43) and a water purification valve (44); the input end and the output end of the water purification pipe (43) are respectively connected to a water tank and the water inlet pipe (42); the water purification valve (44) is arranged between the water purification pipe (43) and the water inlet pipe (42); a plurality of water inlet branch pipes (41) are evenly connected to the water inlet pipe (42); the plurality of water inlet branch pipes (41) are correspondingly arranged above the mounting component (7); and a plurality of water outlets are evenly arranged on the outer wall of the water inlet branch pipe (41).
5. The heat exchanger plate batch fine washing device according to claim 4 is characterized in that: The wastewater treatment component (3) comprises a circulating water pipe (31), a first circulating water valve (32), a second circulating water valve (33), a circulating water pump (34) and a circulating water tank (35). The circulating water tank (35) is arranged at the bottom of the box body (1). The two ends of the circulating water pipe (31) are respectively connected to the water inlet pipe (42) and the circulating water tank (35). The second circulating water valve (33) is arranged at one end of the circulating water pipe (31) close to the water inlet pipe (42). The circulating water pump (34) and the first circulating water valve (32) are arranged at one end of the circulating water pipe (31) close to the circulating water tank (35). A drain outlet (36) is arranged on one side of the circulating water tank (35) away from the circulating water pipe (31). A drain valve (37) is arranged at the drain outlet (36).
6. The heat exchanger plate batch fine washing device according to claim 5 is characterized in that: The circulating water tank (35) comprises a filter plate frame (351) and a filter plate (352) arranged on the top, the filter plate (352) being arranged above the filter plate frame (351), and the filter plate frame (351) and the filter plate (352) being located below the chute frame (73).
Citation Information
Patent Citations
Plate cleaning structure of plate heat exchanger
CN210718777U
A plate heat exchanger plate cleaning device
CN218847013U