Hydraulic butterfly valve test bed

By designing the adjustment and testing mechanism of the hydraulic butterfly valve test bench, the problems of complex fixing steps and low detection efficiency of butterfly valve detection equipment in the prior art are solved, and the rapid installation and fixation of butterfly valves of different sizes are achieved, which improves the detection efficiency and reduces the cost.

CN222599147UActive Publication Date: 2025-03-11JIANGSU WEILAN VALVE CO LTD
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Patent Information

Application Number
CN202421260459.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-11
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing butterfly valve detection equipment has complicated fixing steps for butterfly valves during use, which consumes a lot of time and requires multiple installation and disassembly, which affects the detection efficiency and aggravates the fatigue of staff.

Method used

A hydraulic butterfly valve test bench is designed, and an adjustment and testing mechanism is adopted, including a mounting frame, a fixed seat, a fixed rod, a spring, a movable plate, a limit seat, a movable block and a rotary lock rod. Through the mutual cooperation of these structures, the rapid installation and fixation of butterfly valves of different sizes can be achieved.

Benefits of technology

The test bench simplifies the fixing steps of the butterfly valve, improves detection efficiency, and reduces detection costs and waste of water resources by recycling water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a hydraulic butterfly valve test bed, which belongs to the technical field of valve detection and comprises a water storage tank, an adjusting and detecting mechanism is arranged on the water storage tank and comprises a mounting frame fixedly mounted in the water storage tank, a fixing seat is mounted on the mounting frame, and the adjusting and detecting mechanism is arranged on the fixing seat. Two fixing rods are fixedly mounted at the top of the mounting frame, a fixing plate is fixedly mounted at the tops of the two fixing rods, and two first springs are fixedly mounted at the bottom of the fixing plate. According to the hydraulic butterfly valve test bed, through arrangement of the adjusting detection mechanism, under mutual cooperation of all structures on the water storage tank, butterfly valves of different sizes can be installed and detected through a limiting seat, the butterfly valves are firmly fixed during detection, and the butterfly valves are rapidly disassembled after detection is completed, so that the detection efficiency of the butterfly valves is improved, and the detection efficiency of the butterfly valves is improved. And the detected water can be recycled, so that the detection cost is reduced, and the waste of water resources is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve detection, in particular to a hydraulic butterfly valve test bench. Background Art

[0002] Butterfly valve, also called flap valve or butterfly valve, is a simple and commonly used control valve. Its working principle is to rotate the closing part (valve disc or butterfly plate). This closing part is in the shape of a disc and rotates around the valve shaft to achieve the purpose of opening, closing or regulating the fluid. The butterfly valve mainly plays a cutting and throttling role in the pipeline. It is used to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media. After the butterfly valve is produced, its air tightness parameters need to be tested, and it can be sold from the factory only if its performance is good.

[0003] When testing a butterfly valve, testing equipment is required. The existing testing equipment has complicated steps for fixing the butterfly valve when in use, and it takes a lot of time to fix it. In addition, the test usually needs to be performed on a batch of products, so the valve needs to be installed and disassembled many times. Testing equipment with complicated installation steps will affect the detection efficiency when in use, thereby increasing the fatigue of the staff. Therefore, a hydraulic butterfly valve test bench is proposed to solve the above technical problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a hydraulic butterfly valve test bench, which has the advantages of simple operation, easy use, high detection efficiency, etc. It solves the problem that the existing detection equipment has complicated steps for fixing the butterfly valve when in use, and it takes a lot of time to fix it. In addition, the detection usually needs to be carried out on a batch of products, so the valve needs to be installed and disassembled multiple times. The detection equipment with complicated installation steps will affect the detection efficiency when in use, thereby aggravating the problem of fatigue of the staff.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hydraulic butterfly valve test bench, comprising a water storage tank, on which an adjustment and detection mechanism is provided;

[0006] The adjustment detection mechanism comprises a mounting frame fixedly mounted inside the water tank, a fixing seat is mounted on the mounting frame, two fixing rods are fixedly mounted on the top of the mounting frame, a fixing plate is fixedly mounted on the top of the two fixing rods, two first springs are fixedly mounted on the bottom of the fixing plate, and a movable plate slidably connected to the fixing rods is fixedly mounted on the bottom of the first spring;

[0007] A limiting seat is provided on the top of the fixed seat and the bottom of the movable plate, and two movable blocks are slidably connected inside the limiting seat at the top, and a second spring is fixedly installed on the opposite sides of the two movable blocks, a connecting rod is fixedly installed on the side of the movable block away from the second spring, and a limiting clamp is fixedly installed on the side of the connecting rod away from the movable block.

[0008] Furthermore, the adjustment and detection mechanism also includes a rotary locking rod rotatably connected to the front of the top limit seat, a joystick is fixedly installed on the front of the rotary locking rod, a connecting block is arranged on the front of the bottom limit seat, and a circulation component is arranged on the right side of the water tank.

[0009] Furthermore, the number of the mounting frames is four, and the mounting frames are evenly distributed on the four inner walls of the water tank.

[0010] Furthermore, a sliding hole is provided inside the movable plate, and the movable plate is slidably connected to the fixing rod through the sliding hole.

[0011] Furthermore, a limiting groove is provided on the inner wall of the limiting seat at the top, and the movable block is slidably connected to the inner wall of the limiting seat via the limiting groove.

[0012] Furthermore, a locking hole is provided on the front side of the connection block, and the locking hole is adapted to the rotating locking rod.

[0013] Furthermore, the circulation component is composed of a circulation water pump and a water pipe, and the water pipe is a soft water pipe.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] The hydraulic butterfly valve test bench, through the adjustment and detection mechanism, can install and detect butterfly valves of different sizes through the limit seat under the mutual cooperation between the various structures on the water tank, and can make the butterfly valves firmly fixed during the detection, and can be disassembled quickly after the detection is completed, which helps to improve the detection efficiency of the butterfly valve, and the detected water can be recycled, thereby reducing the detection cost and reducing the waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic cross-sectional view of the structure of the utility model;

[0017] Figure 2 It is a front view schematic diagram of the structure of the utility model;

[0018] Figure 3 It is a three-dimensional schematic diagram of the local structure of the utility model.

[0019] In the figure: 1. water tank; 2. mounting frame; 3. fixing seat; 4. fixing rod; 5. fixing plate; 6. first spring; 7. movable plate; 8. limiting seat; 9. movable block; 10. second spring; 11. connecting rod; 12. limiting clamp block; 13. rotating locking rod; 14. operating lever; 15. connecting block; 16. circulation assembly. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 A hydraulic butterfly valve test bench in this embodiment includes a water tank 1, and an adjustment and detection mechanism is provided on the water tank 1.

[0022] See also Figure 1 , Figure 2 and Figure 3 The adjustment and detection mechanism includes a mounting frame 2 fixedly installed inside the water tank 1, and a fixing seat 3 is installed on the mounting frame 2. There are four mounting frames 2, and the mounting frames 2 are evenly distributed on the four inner walls of the water tank 1, so that the fixing firmness of the fixing seat 3 can be improved through the four mounting frames 2.

[0023] Among them, two fixing rods 4 are fixedly installed on the top of the mounting frame 2, a fixing plate 5 is fixedly installed on the top of the two fixing rods 4, two first springs 6 are fixedly installed on the bottom of the fixing plate 5, and a movable plate 7 slidably connected to the fixing rods 4 is fixedly installed on the bottom of the first spring 6. A sliding hole is opened inside the movable plate 7, and the movable plate 7 is slidably connected to the fixing rods 4 through the sliding hole, so that the movement of the movable plate 7 is conveniently limited by the fixing rods 4, so that the movement of the movable plate 7 remains relatively stable.

[0024] Among them, a limiting seat 8 is provided on the top of the fixed seat 3 and the bottom of the movable plate 7. Two movable blocks 9 are slidably connected inside the top limiting seat 8. A limiting groove is provided on the inner wall of the top limiting seat 8. The movable block 9 is slidably connected to the inner wall of the limiting seat 8 through the limiting groove, so that the movement of the movable block 9 is conveniently limited by the limiting groove, so that the movement of the movable block 9 remains in a relatively stable state. A second spring 10 is fixedly installed on the opposite side of the two movable blocks 9, and a connecting rod 11 is fixedly installed on the side of the movable block 9 away from the second spring 10. A limiting clamp 12 is fixedly installed on the side of the connecting rod 11 away from the movable block 9. The limiting clamp 12 is used to limit butterfly valves of different thicknesses to make their fixation more stable.

[0025] In this embodiment, the adjustment and detection mechanism also includes a rotary locking rod 13 rotatably connected to the front face of the top limit seat 8, a joystick 14 is fixedly installed on the front face of the rotary locking rod 13, a connecting block 15 is provided on the front face of the bottom limit seat 8, a card hole is provided on the front face of the connecting block 15, and the card hole is adapted to the rotary locking rod 13, so that the butterfly valve to be tested can be placed inside the limit seat 8 for testing through the cooperation between the connecting block 15 and the rotary locking rod 13, and a circulation component 16 is provided on the right side of the water tank 1, the circulation component 16 is composed of a circulating water pump and a water pipe, and the water pipe is a soft water pipe, so that the water pipe can be pulled conveniently to connect with the butterfly valve equipment for testing.

[0026] It should be noted that the hydraulic butterfly valve test bench, through the adjustment and detection mechanism, with the mutual cooperation between the various structures on the water tank 1, can install and detect butterfly valves of different sizes through the limit seat 8, and can make them firmly fixed during the test, and can be disassembled quickly after the test is completed, which helps to improve the detection efficiency of the butterfly valve, and the tested water can be recycled, thereby reducing the detection cost and reducing the waste of water resources.

[0027] The working principle of the above embodiment is:

[0028] When using the hydraulic butterfly valve test bench, first fill the water tank 1 with clean water, then place the butterfly valve to be tested inside the bottom limit seat 8, then use the operating rod 14 to pull the movable plate 7 downward as a whole to drive the first spring 6 to move downward, so that the top limit seat 8 contacts the butterfly valve, and the throat is pulled downward by the operating rod 14 to drive the rotating locking rod 13 to engage with the connecting block 15, so as to achieve the fixation between the two limit seats 8. When the top limit seat 8 contacts the bottom limit seat 8, the limit clamping block 12 inside the top limit seat 8 abuts against the butterfly valve under the elastic force of the second spring 10, so that the detection device can perform fixed installation and detection of butterfly valves of different specifications and sizes. After the installation is completed, the circulation component 16 is connected to the butterfly valve, and the circulation component 16 is used to pass water into the butterfly valve to detect whether the air tightness meets the standard. The water discharged from the butterfly valve flows back to the water tank 1, so as to achieve the recycling of test water.

[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0030] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hydraulic butterfly valve test bench, comprising a water storage tank (1), characterized in that: The water storage tank (1) is provided with an adjustment and detection mechanism; The adjustment detection mechanism comprises a mounting frame (2) fixedly mounted inside the water storage tank (1), a fixing seat (3) being mounted on the mounting frame (2), two fixing rods (4) being fixedly mounted on the top of the mounting frame (2), fixing plates (5) being fixedly mounted on the tops of the two fixing rods (4), two first springs (6) being fixedly mounted on the bottoms of the fixing plates (5), and a movable plate (7) being slidably connected to the fixing rods (4) being fixedly mounted on the bottoms of the first springs (6); A limit seat (8) is provided at the top of the fixed seat (3) and the bottom of the movable plate (7); two movable blocks (9) are slidably connected inside the limit seat (8) at the top; second springs (10) are fixedly installed on opposite sides of the two movable blocks (9); a connecting rod (11) is fixedly installed on the side of the movable block (9) away from the second spring (10); and a limit clamping block (12) is fixedly installed on the side of the connecting rod (11) away from the movable block (9).

2. A hydraulic butterfly valve test bench according to claim 1, characterized in that: The adjustment detection mechanism also includes a rotary locking rod (13) rotatably connected to the front face of the top limit seat (8), a joystick (14) is fixedly mounted on the front face of the rotary locking rod (13), a connecting block (15) is arranged on the front face of the bottom limit seat (8), and a circulation assembly (16) is arranged on the right side of the water storage tank (1).

3. The hydraulic butterfly valve test bench according to claim 1 is characterized in that: The number of the mounting frames (2) is four, and the mounting frames (2) are evenly distributed on the four inner walls of the water storage tank (1).

4. The hydraulic butterfly valve test bench according to claim 1, characterized in that: A sliding hole is provided inside the movable plate (7), and the movable plate (7) is slidably connected to the fixed rod (4) through the sliding hole.

5. The hydraulic butterfly valve test bench according to claim 1 is characterized in that: A limiting groove is provided on the inner wall of the limiting seat (8) at the top, and the movable block (9) is slidably connected to the inner wall of the limiting seat (8) via the limiting groove.

6. The hydraulic butterfly valve test bench according to claim 2, characterized in that: The front side of the connection block (15) is provided with a locking hole, and the locking hole is matched with the rotating locking rod (13).

7. The hydraulic butterfly valve test bench according to claim 2, characterized in that: The circulation component (16) is composed of a circulation water pump and a water delivery pipe, and the water delivery pipe is a soft water pipe.