Winding tool for inductor

By designing a winding tool for inductors including clamping components and cutting components, the problem of reduced production efficiency caused by enameled wire retraction in the prior art is solved, and the wire heads of enameled wires are quickly fixed and cut, improving production efficiency and use safety.

CN222600739UActive Publication Date: 2025-03-11DONGGUAN ZHONGCI ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420977205.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-03-11
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

After the existing winding tooling is shut down, the enameled wire is retracted inside the layup tray, which takes time to find the wire head during reproduction, reducing the efficiency of inductor production.

Method used

A winding tool for inductors is designed, including clamping assembly and cutting assembly. The clamping assembly can quickly fix and release the thread head of the enameled wire by setting up a connecting slot and a concealed clamp block; the cutting assembly can cut the enameled wire without manual operation through the design of the blade and handle.

Benefits of technology

Through this design, the enameled wire head can be quickly fixed when the winding machine is down, reducing the preparation time during restart and improving the efficiency of inductor production. In addition, the use of cutting components does not require manual contact with the enameled wire, which improves the safety of use.

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Abstract

The utility model discloses a winding tool for an inductor, which comprises a main body assembly and a winding assembly, the clamping assembly comprises a fixed column, a movable frame, a movable plate, a connecting rod, a silica gel plate and a connecting groove; wherein the fixed column is fixed to the middle of the upper surface of the supporting frame, the connecting groove is formed in the top end of the fixed column, the movable frames are fixed to the upper surfaces of the two sides of the fixed column, the movable plates are movably connected into the movable frames, and the connecting rods are fixed to the middles of the lower surfaces of the movable plates. The problems that in the actual using process of an existing winding tool, a valve element of an inductor is placed on the inner side of a rotating column, namely, the valve element can be rotated, under the cooperation of a winding machine, the inductor can be machined, when the winding machine stops working, an enameled wire retracts into a pay-off reel, and when production is carried out again, time needs to be consumed, and the wire end of the enameled wire needs to be found are solved. And the production efficiency of the inductor is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of tooling, in particular to a winding tooling for an inductor. Background Art

[0002] The inductor winding tool is a professional equipment used to produce inductors. It is mainly used to wind enameled wire and other materials on the skeleton according to the specified number of turns and form to produce inductors with specific inductance. It not only improves production efficiency, but also ensures the quality and performance of the inductor, which is crucial for the normal operation and performance of modern electronic equipment.

[0003] However, it still has the following disadvantages in actual use:

[0004] In actual use of the existing winding tooling, the valve core of the inductor is placed on the inner side of the rotating column, and the valve core can be rotated. With the cooperation of the winding machine, the inductor can be processed. When the winding machine stops working, the enameled wire retracts inside the wire reel. When production starts again, it takes time to find the end of the enameled wire, which reduces the efficiency of inductor production. Utility Model Content

[0005] The purpose of the utility model is to provide a winding tool for an inductor to solve the problem raised in the above-mentioned background technology that, in actual use, the existing winding tool places the valve core of the inductor on the inner side of a rotating column to rotate the valve core, and the inductor can be processed by using a winding machine. When the winding machine stops working, the enameled wire retracts inside the wire pay-off drum. When production is carried out again, it takes time to find the end of the enameled wire, which reduces the efficiency of inductor production.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a winding tool for an inductor, comprising:

[0008] A main body component, the main body component comprising a support frame;

[0009] A clamping assembly, the clamping assembly comprising a fixed column, a movable frame, a movable plate, a connecting rod, a silicone plate and a connecting groove;

[0010] Among them, the fixed column is fixed to the middle of the upper surface of the support frame, the connecting groove is opened inside the top of the fixed column, the movable frame is fixed to the upper surfaces on both sides of the fixed column, and there are two groups of movable frames. The movable plate is movably connected to the inside of the movable frame, the connecting rod is fixed to the middle of the lower surface of the movable plate, the silicone plate is fixed to the lower surface of the connecting rod, and the silicone plate and the connecting rod are located inside the connecting groove.

[0011] Furthermore, concealed buckle blocks are fixed on the lower surfaces of both sides of the movable plate, and concealed buckle slots are clamped on the outer surfaces of the concealed buckle blocks. Two groups of concealed buckle blocks and concealed buckle slots are respectively provided, and the lower surfaces of the concealed buckle slots are in contact with the upper surfaces of the fixed columns.

[0012] Further, it also includes a cutting assembly;

[0013] The cutting assembly includes a connecting frame, a moving slot, a blade and a handle;

[0014] The connection frame is fixed on the outer surface of one end of the fixed column, a movable groove is opened inside the connection frame, one side of the handle is located inside the movable groove, the blade is fixed on one side surface of the handle, and the blade is located inside the connection frame.

[0015] Furthermore, a limiting frame is fixed on one side surface of the connection frame, and two groups of limiting frames are provided. The limiting frame at one end is rotatably connected to a limiting column.

[0016] Furthermore, a connecting shaft is penetrated and connected inside one end of the support frame, a rotating column is fixed on the outer surface of the connecting shaft, and a connecting column is fixed on the lower surface of the rotating column.

[0017] Furthermore, the rotating columns, the connecting shafts and the connecting columns are respectively provided in three groups, and a rotating column is fixed on the lower surface of any group of the connecting columns.

[0018] Compared with the prior art, the advantages of the present invention are:

[0019] 1. The utility model, through the clamping assembly, when the winding machine stops working, the end of the enameled wire is placed inside the connecting groove, and a downward force is applied to the movable plate. When the movable plate moves to the bottom of the movable frame, the hidden buckle block is inserted into the hidden buckle groove, and the silicone plate can be fixed on the upper surface of the enameled wire, thereby fixing the end of the enameled wire inside the connecting groove. When the work is started again, the end of the enameled wire can be quickly found, which greatly improves the efficiency of inductor production.

[0020] 2. Based on the first beneficial effect, with the cooperation of the cutting assembly, after fixing the enameled wire, a pushing force is applied to the handle, and after the blade is pushed out of the connecting frame, the handle is moved up and down inside the movable groove to complete the cutting of the enameled wire. In this step, there is no need to take the scissors again to cut and separate the enameled wire, and there is no need to touch the enameled wire with the hands, so the safety of using the winding machine is greatly improved.

[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0024] Figure 2 This is a structural diagram of the fixed column of the utility model from the first perspective;

[0025] Figure 3 This is a structural diagram of the fixing column of the utility model from a second perspective.

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 11. Support frame; 12. Rotating column; 13. Connecting shaft; 14. Connecting column; 15. Rotating column;

[0028] 21. Fixed column; 22. Movable frame; 23. Movable plate; 24. Connecting rod; 25. Silicone plate; 26. Concealed buckle slot; 27. Concealed buckle block; 28. Connecting slot;

[0029] 31. Connecting frame; 32. Moving slot; 33. Blade; 34. Handle; 35. Limiting frame; 36. Limiting column. DETAILED DESCRIPTION

[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0032] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0033] See also Figure 1-Figure 3 As shown, this embodiment is a winding tool for an inductor, comprising:

[0034] A main body component, the main body component includes a support frame 11;

[0035] The clamping assembly includes a fixed column 21, a movable frame 22, a movable plate 23, a connecting rod 24, a silicone plate 25 and a connecting groove 28;

[0036] Among them, the fixed column 21 is fixed to the middle of the upper surface of the support frame 11, the connecting groove 28 is opened inside the top of the fixed column 21, the movable frame 22 is fixed to the upper surface of both sides of the fixed column 21, and the movable frame 22 is provided with two groups. The movable plate 23 is movably connected to the inside of the movable frame 22, the connecting rod 24 is fixed to the middle of the lower surface of the movable plate 23, the silicone plate 25 is fixed to the lower surface of the connecting rod 24, and the silicone plate 25 and the connecting rod 24 are located inside the connecting groove 28;

[0037] The fixed column 21 is used to receive and install the movable frame 22, and the movable frame 22 enables the movable plate 23 to maintain horizontal movement. The connecting rod 24 receives and installs the movable plate 23, and then receives and installs the silicone plate 25. The silicone plate 25 is used to press the enameled wire, and the enameled wire is fixed inside the connecting groove 28.

[0038] The lower surfaces of both sides of the movable plate 23 are fixed with concealed buckle blocks 27, and the outer surfaces of the concealed buckle blocks 27 are clamped with concealed buckle slots 26. The concealed buckle blocks 27 and the concealed buckle slots 26 are respectively provided with two groups, and the lower surfaces of the concealed buckle slots 26 are in contact with the upper surfaces of the fixed columns 21;

[0039] By inserting the dark buckle block 27 into the dark buckle slot 26, the movable plate 23 can be fixed inside the bottom end of the movable frame 22;

[0040] A connecting shaft 13 is connected to one end of the support frame 11, a rotating column 12 is fixed to the outer surface of the connecting shaft 13, and a connecting column 14 is fixed to the lower surface of the rotating column 12;

[0041] The inner side of the rotating column 12 is used to place the valve core, and the connecting shaft 13 is used to receive and install the rotating column 12, and then receive and install the connecting column 14;

[0042] There are three groups of rotating columns 12, connecting shafts 13 and connecting columns 14, and a rotating column 15 is fixed on the lower surface of any group of connecting columns 14.

[0043] The lower surface of the rotating column 15 is connected with a motor, which drives the rotating column 15 to rotate, thereby driving the connecting shaft 13 and the rotating column 12 to rotate synchronously, so that the valve core rotates in a circle and cooperates with the winding machine to wind the wire;

[0044] When clamping the enameled wire;

[0045] Place the end of the enameled wire inside the connecting groove 28, apply downward force to the movable plate 23, and when the movable plate 23 moves to the bottom of the movable frame 22, the dark buckle block 27 can be inserted into the dark buckle slot 26, so that the silicone plate 25 is fixed on the upper surface of the enameled wire, thereby fixing the end of the enameled wire inside the connecting groove 28. When the work is started again, apply upward force to the movable plate 23, so that the dark buckle block 27 is separated from the dark buckle slot 26, and the silicone plate 25 is separated from the surface of the enameled wire.

[0046] This step can quickly find the end of the enameled wire when the work is resumed, which greatly improves the efficiency of inductor production.

[0047] See also Figure 1-Figure 3 As shown, this embodiment is based on the above embodiment 1 and further includes a cutting component;

[0048] The cutting assembly includes a connecting frame 31, a moving slot 32, a blade 33 and a handle 34;

[0049] The connection frame 31 is fixed to the outer surface of one end of the fixing column 21, a moving groove 32 is provided inside the connection frame 31, one side of the handle 34 is located inside the moving groove 32, a blade 33 is fixed to one side surface of the handle 34, and the blade 33 is located inside the connection frame 31;

[0050] The connection frame 31 is used to place the blade 33, and the movable groove 32 is used for the handle 34 to move up and down inside it. The blade 33 is used to cut the enameled wire, and the handle 34 is convenient for driving the position of the blade 33;

[0051] A limiting frame 35 is fixed on one side of the connection frame 31. There are two sets of limiting frames 35. The limiting frame 35 at one end is internally rotatably connected to a limiting post 36.

[0052] The limit frame 35 is used to receive and install the limit column 36. By placing the limit column 36 inside the limit frame 35, the blade 33 can be limited inside the limit frame 35.

[0053] When using blade 33;

[0054] An upward lifting force is applied to the limiting column 36 so that the limiting column 36 is in a vertical state, and a pushing force is applied to the handle 34 to push the blade 33 out of the connection frame 31. Then, the handle 34 is moved up and down inside the moving groove 32 to complete the cutting of the enameled wire. After the cutting is completed, a pulling force is applied to the handle 34 to retract the blade 33 into the connection frame 31, and a downward pressing force is applied to the limiting column 36 so that the limiting column 36 is fixed to the inside of the limiting frame 35.

[0055] In this step, there is no need to pick up the scissors again to cut and separate the enameled wire, and there is no need to touch the enameled wire with hands, which greatly improves the safety of using the winding machine.

[0056] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0057] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A winding tool for an inductor, characterized in that: include: A main body component, the main body component comprising a support frame (11); A clamping assembly, the clamping assembly comprising a fixed column (21), a movable frame (22), a movable plate (23), a connecting rod (24), a silicone plate (25) and a connecting groove (28); The fixed column (21) is fixed to the middle of the upper surface of the support frame (11), the connecting groove (28) is opened inside the top of the fixed column (21), the movable frame (22) is fixed to the upper surfaces of both sides of the fixed column (21), and the movable frame (22) is provided with two groups, the movable plate (23) is movably connected to the inside of the movable frame (22), the connecting rod (24) is fixed to the middle of the lower surface of the movable plate (23), the silicone plate (25) is fixed to the lower surface of the connecting rod (24), and the silicone plate (25) and the connecting rod (24) are located inside the connecting groove (28).

2. The inductor winding tool according to claim 1, characterized in that: The lower surfaces of both sides of the movable plate (23) are fixed with concealed buckle blocks (27), and the outer surfaces of the concealed buckle blocks (27) are clamped with concealed buckle slots (26). Two groups of concealed buckle blocks (27) and concealed buckle slots (26) are respectively provided, and the lower surfaces of the concealed buckle slots (26) are in contact with the upper surfaces of the fixed columns (21).

3. The inductor winding tool according to claim 1, characterized in that: Also included is a cutting assembly; The cutting assembly comprises a connecting frame (31), a movable slot (32), a blade (33) and a handle (34); The connection frame (31) is fixed to the outer surface of one end of the fixing column (21), a movable groove (32) is provided inside the connection frame (31), one side of the handle (34) is located inside the movable groove (32), the blade (33) is fixed to one side surface of the handle (34), and the blade (33) is located inside the connection frame (31).

4. The inductor winding tool according to claim 3, characterized in that: A limiting frame (35) is fixed on one side surface of the connection frame (31), and two groups of limiting frames (35) are provided. The limiting frame (35) at one end is rotatably connected to a limiting column (36) inside.

5. The inductor winding tool according to claim 1, characterized in that: A connecting shaft (13) is connected and penetrated inside one end of the support frame (11), a rotating column (12) is fixed on the outer surface of the connecting shaft (13), and a connecting column (14) is fixed on the lower surface of the rotating column (12).

6. The inductor winding tool according to claim 5, characterized in that: The rotating column (12), the connecting shaft (13) and the connecting column (14) are respectively provided in three groups, and a rotating column (15) is fixed on the lower surface of any group of the connecting columns (14).

Citation Information

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