Energy-saving gas stirrer
The bevel gear system driven by the servo motor drives the hollow ring body and the stirring paddle to rotate. Combined with the design of the nozzle and scraper, the problems of complex structure of the gas agitator and uneven gas mixing are solved, and the effects of energy saving, cost reduction and mixing uniformity are achieved.
Patent Information
- Application Number
- CN202420761081.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing gas stirrers have complex structures, many parts, and high production costs, which are not conducive to later maintenance. The gas is easy to adhere to the inner wall of the mixing barrel, resulting in uneven mixing and waste of gas.
The bevel gear system driven by a servo motor drives the hollow ring body and the stirring paddle to rotate, output gas through the nozzle, and use a scraper to remove bubbles stuck in the inner wall of the stirring barrel, simplifying the structure, reducing costs, and improving mixing uniformity.
It achieves simple structure, easy operation, low production cost, easy maintenance, reduces energy consumption, improves gas mixing uniformity, and reduces gas waste.
Smart Images

Figure CN222606139U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas agitators, in particular to an energy-saving gas agitator. Background Art
[0002] The crude synthesis gas produced by the gasifier of coal chemical industry contains acidic gases such as HCl and HF, as well as trace solids such as a small amount of fly ash. At this time, alkali liquid needs to be mixed with the crude synthesis gas to remove acidic gases such as HCl and HF in the crude synthesis gas. Generally, alkali liquid with 20% sodium hydroxide is used. The concentration of the purchased pure sodium hydroxide solution is large and cannot be added directly, but needs to be diluted. Pure sodium hydroxide is oily and viscous. Although it is easily soluble in water, the alkali liquid will sink to the bottom of the container without stirring, resulting in a high concentration at the bottom of the container and a low concentration at the top. As a result, the efficiency of removing acidic gases with alkali liquid is greatly reduced. Especially in industrial applications, the frequency conversion and pump stroke of the alkali pump must be continuously adjusted according to the pH value of the washing liquid, which increases the control difficulty and the workload. Therefore, a gas agitator is proposed to solve the above-mentioned problems.
[0003] Chinese patent document CN219836506U discloses a gas agitator, including a gas delivery device and a stirring device, the stirring device includes a stirring barrel, a plurality of stirring frames are arranged inside the stirring barrel, the gas delivery device includes a four-way frame arranged at the bottom of the stirring barrel and can rotate, a hollow ring is arranged at the outer periphery of the four-way frame, and a plurality of nozzles inclined outward are arranged on the hollow ring; when the four-way frame rotates, a structure in which the stirring frame rotates, revolves, moves up and down, and moves inward or outward is formed; a motor is fixedly connected to the lower end surface of the stirring barrel, a first steering bevel gear is fixedly connected to the output end of the motor, a second steering bevel gear is meshed on one side of the first steering bevel gear, a hollow shaft rotatably connected to the stirring barrel is fixedly connected at the center of the second steering bevel gear, and the four-way frame is fixedly connected to the upper end surface of the hollow shaft; an elbow fixed to the stirring barrel is rotatably connected to the lower end surface of the hollow shaft, and a first flexible joint is arranged at the other end of the elbow. The above-mentioned gas agitator has shortcomings. Although the device can achieve gas stirring, it has limitations. The structure is complex, there are many parts, the production cost is high, and it is not conducive to later maintenance, which increases the complexity of use. Secondly, the gas easily adheres to the inner wall of the mixing barrel, which easily causes uneven mixing and waste of gas.
[0004] Therefore, in order to solve such problems, we propose an energy-saving gas agitator. Utility Model Content
[0005] The utility model aims to provide an energy-saving gas agitator, aiming to solve the problems in the above-mentioned background technology that the existing gas agitators are complex in structure, have many parts, are not conducive to later maintenance, and the gas easily adheres to the inner wall of the mixing barrel.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an energy-saving gas agitator comprises a mixing barrel, a servo motor is arranged at the lower end of the mixing barrel, a first bevel gear is fixedly connected to the output end of the servo motor, the first bevel gear is meshingly connected to the second bevel gear, a connecting cylinder is arranged inside the second bevel gear, and the connecting cylinder passes through the inner bottom wall of the mixing barrel, a hollow ring body is arranged at one end of the connecting cylinder located inside the mixing barrel, a plurality of nozzles are arranged at the upper end of the hollow ring body, a rotating column is arranged at the upper end of the hollow ring body, a plurality of stirring paddles are arranged on the side wall of the rotating column, a rotating seat is arranged on the side wall of the rotating column, the rotating seat is located at the upper end of the stirring paddle, and a scraper is arranged at the lower end of the rotating seat, the first bevel gear is driven to rotate by starting the servo motor, so that the first bevel gear drives the second bevel gear to rotate, so that the second bevel gear drives the connecting cylinder to rotate, so that the connecting cylinder drives the hollow ring body to rotate, so that the hollow ring body drives the rotating column to rotate, so that the rotating column drives the stirring paddle to rotate, so that the stirring paddle performs gas stirring, so that the rotating column drives the rotating seat to rotate, and so that the rotating seat drives the scraper to remove bubbles adhered to the inner wall of the mixing barrel.
[0007] Preferably, a limiting groove is provided on the inner side wall of the mixing barrel, and a limiting ring is provided on the side wall of the rotating seat. The limiting ring is located in the limiting groove, and the limiting ring is rotatably connected to the limiting groove.
[0008] Preferably, a plugging cap is provided at the upper end of the mixing barrel, a first flexible joint is provided at the upper end of the mixing barrel, and one end of the connecting tube away from the hollow ring body is rotatably connected to a second flexible joint through a bearing seal.
[0009] Preferably, the surface of the scraper close to the inner wall of the mixing barrel is an arc-shaped surface.
[0010] Preferably, the hollow ring body is rotatably connected to the inner bottom wall of the mixing barrel.
[0011] Preferably, the rotating seat is fixedly connected to the rotating column.
[0012] The utility model has the following beneficial effects:
[0013] In the utility model, a servo motor, a first bevel gear, a second bevel gear, a connecting tube, a hollow ring body, a nozzle, a rotating column, a stirring paddle, a rotating seat, a limit ring and a scraper are provided. A single driving source can simultaneously drive the rotation of the hollow ring body, the stirring paddle and the scraper, thereby reducing energy consumption, reducing costs, saving space and enhancing synchronization. In addition, the structure of the arrangement is simple and easy to operate, the production cost is low, and it is convenient for later maintenance, reducing the use cost and increasing practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A three-dimensional schematic diagram of an energy-saving gas agitator proposed in the utility model Figure 1 ;
[0015] Figure 2 A three-dimensional schematic diagram of an energy-saving gas agitator proposed in the utility model Figure 2 ;
[0016] Figure 3 A three-dimensional diagram of the internal structure of an energy-saving gas agitator proposed by the utility model Figure 1 ;
[0017] Figure 4 A three-dimensional diagram of the internal structure of an energy-saving gas agitator proposed by the utility model Figure 2 ;
[0018] Figure 5 The utility model is a three-dimensional schematic diagram of a rotating seat in an energy-saving gas agitator.
[0019] Legend:
[0020] 1. Mixing barrel; 101. Limiting groove; 11. Servo motor; 12. First bevel gear; 13. Second bevel gear; 14. Connecting tube; 15. Hollow ring body; 151. Nozzle; 16. Rotating column; 161. Stirring paddle; 17. Rotating seat; 171. Limiting ring; 18. Scraper; 2. Plug cap; 3. First flexible joint; 31. Second flexible joint. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. The terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be directly connected, or indirectly connected through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0023] Reference Figure 1-5 The utility model provides an embodiment: an energy-saving gas agitator, including a mixing barrel 1, a servo motor 11 is arranged at the lower end of the mixing barrel 1, a first bevel gear 12 is fixedly connected to the output end of the servo motor 11, the first bevel gear 12 is meshedly connected to the second bevel gear 13, a connecting tube 14 is arranged inside the second bevel gear 13, and the connecting tube 14 passes through the inner bottom wall of the mixing barrel 1, a hollow ring body 15 is arranged at one end of the connecting tube 14 located inside the mixing barrel 1, a plurality of nozzles 151 are arranged at the upper end of the hollow ring body 15, a rotating column 16 is arranged at the upper end of the hollow ring body 15, a plurality of stirring paddles 161 are arranged on the side wall of the rotating column 16, a rotating seat 17 is arranged on the side wall of the rotating column 16, the rotating seat 17 is located at the upper end of the stirring paddle 161, and a scraper 18 is arranged at the lower end of the rotating seat 17.
[0024] This arrangement starts the servo motor 11 to drive the first bevel gear 12 to rotate, so that the first bevel gear 12 drives the second bevel gear 13 to rotate, so that the second bevel gear 13 drives the connecting tube 14 to rotate, so that the connecting tube 14 drives the hollow ring body 15 to rotate, so that the hollow ring body 15 drives the rotating column 16 to rotate, so that the rotating column 16 drives the stirring paddle 161 to rotate, so that the stirring paddle 161 performs gas stirring, so that the rotating column 16 drives the rotating seat 17 to rotate, and so that the rotating seat 17 drives the scraper 18 to remove bubbles adhered to the inner wall of the mixing barrel 1.
[0025] A limiting groove 101 is provided on the inner side wall of the mixing barrel 1 , and a limiting ring 171 is provided on the side wall of the rotating seat 17 . The limiting ring 171 is located in the limiting groove 101 , and the limiting ring 171 is rotatably connected to the limiting groove 101 for limiting the rotating seat 17 and increasing the rotation stability of the rotating seat 17 .
[0026] A plugging cap 2 is provided at the upper end of the mixing barrel 1, and a first flexible joint 3 is provided at the upper end of the mixing barrel 1. The end of the connecting tube 14 away from the hollow ring body 15 is rotatably connected to the second flexible joint 31 through a bearing seal, which is used to prevent the connecting tube 14 from driving the second flexible joint 31 to rotate while the first bevel gear 12 drives the second bevel gear 13 to rotate.
[0027] The surface of the scraper 18 close to the inner wall of the mixing barrel 1 is an arc-shaped surface, which is used for the scraper 18 to fit the inner wall of the mixing barrel 1 more closely and increase the removal effect of the scraper 18 on removing bubbles.
[0028] The hollow ring body 15 is rotatably connected to the inner bottom wall of the stirring barrel 1 to increase the travel of the gas ejected from the nozzle 151 in the solution.
[0029] The rotating seat 17 is fixedly connected to the rotating column 16 , and is used to drive the rotating seat 17 to rotate through the rotation of the rotating column 16 , and then drive the scraper 18 to remove bubbles adhered to the inner wall of the mixing barrel 1 .
[0030] Working principle: first, the second flexible joint 31 is sealed and connected to the external gas input end, and then the servo motor 11 is started to drive the first bevel gear 12 to rotate, the first bevel gear 12 drives the second bevel gear 13 to rotate, the second bevel gear 13 drives the connecting tube 14 to rotate, the connecting tube 14 drives the hollow ring body 15 to rotate, and then the gas is input and output through the nozzle 151 at the upper end of the hollow ring body 15, which can increase the gas stroke in the solution, and can also make the airflow drive the liquid with higher concentration at the bottom to move upward when it moves upward, and the liquid with lower density at the top to move downward, so that the liquid will be fully mixed, the hollow ring body 15 drives the rotating column 16 to rotate, and then the rotating column 16 drives the stirring paddle 161 to rotate, and then the stirring paddle 161 performs gas stirring, and then the rotating column 16 drives the rotating seat 17 to rotate, and then the rotating seat 17 drives the scraper 18 to remove the bubbles adhered to the inner wall of the mixing barrel 1, so as to further increase the mixing uniformity.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An energy-saving gas agitator, comprising a mixing barrel (1), characterized in that: The stirring barrel (1) is provided with a servo motor (11) at the lower end, the output end of the servo motor (11) is fixedly connected with a first bevel gear (12), the first bevel gear (12) is meshingly connected with a second bevel gear (13), a connecting tube (14) is provided inside the second bevel gear (13), and the connecting tube (14) passes through the inner bottom wall of the stirring barrel (1), a hollow ring body (15) is provided at one end of the connecting tube (14) located inside the stirring barrel (1), a plurality of nozzles (151) are provided at the upper end of the hollow ring body (15), a rotating column (16) is provided at the upper end of the hollow ring body (15), a plurality of stirring paddles (161) are provided on the side wall of the rotating column (16), a rotating seat (17) is provided on the side wall of the rotating column (16), and the rotating seat (17) is located at A scraper (18) is provided at the upper end of the stirring paddle (161) and the lower end of the rotating seat (17). By starting the servo motor (11) to drive the first bevel gear (12) to rotate, the first bevel gear (12) drives the second bevel gear (13) to rotate, the second bevel gear (13) drives the connecting tube (14) to rotate, the connecting tube (14) drives the hollow ring body (15) to rotate, the hollow ring body (15) drives the rotating column (16) to rotate, the rotating column (16) drives the stirring paddle (161) to rotate, the stirring paddle (161) performs gas stirring, the rotating column (16) drives the rotating seat (17) to rotate, and the rotating seat (17) drives the scraper (18) to remove bubbles adhered to the inner wall of the stirring barrel (1).
2. An energy-saving gas agitator according to claim 1, characterized in that: The inner side wall of the mixing barrel (1) is provided with a limiting groove (101), and the side wall of the rotating seat (17) is provided with a limiting ring (171), the limiting ring (171) is located in the limiting groove (101), and the limiting ring (171) is rotatably connected to the limiting groove (101).
3. An energy-saving gas agitator according to claim 1, characterized in that: The upper end of the mixing barrel (1) is provided with a plugging cap (2), the upper end of the mixing barrel (1) is provided with a first flexible joint (3), and the end of the connecting tube (14) away from the hollow ring body (15) is rotatably connected to a second flexible joint (31) through a bearing seal.
4. The energy-saving gas agitator according to claim 1, characterized in that: The surface of the scraper (18) close to the inner wall of the mixing barrel (1) is an arc-shaped surface.
5. The energy-saving gas agitator according to claim 1, characterized in that: The hollow ring body (15) is rotatably connected to the inner bottom wall of the stirring barrel (1).
6. The energy-saving gas agitator according to claim 1, characterized in that: The rotating seat (17) is fixedly connected to the rotating column (16).
Citation Information
Patent Citations
Gas stirrer
CN219836506U