Dispersion reaction device for pigment yellow 14
By designing a dispersed reaction device with a stirring structure and a powerable filter plate, the problems of cumbersome processing and leakage of reaction liquid in the existing device are solved, and efficient production of pigment yellow 14 and effective collection of outputs are achieved.
Patent Information
- Application Number
- CN202421252511.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During the production process, the existing dispersion reaction device of pigment yellow 14 is inconvenient to filtration due to the internal stirring structure, which leads to cumbersome processing and is prone to leakage of reaction liquid and loss of pigment.
A dispersed reaction device including a base bucket and a top cover bucket is designed. The base bucket is equipped with a stirring structure and a filter plate. The filter plate is driven upward through a power telescopic rod and a connecting spring to realize the filtration and discharge of the reaction liquid, and prevent the raw material from splashing through the sealing ring and the pressure telescopic rod.
The production process of pigment yellow 14 is simplified, the risk of reaction liquid leakage is reduced, the collection efficiency of the produced pigment yellow 14 is improved, and the loss of pigment is avoided.
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Figure CN222606375U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pigment yellow 14 production, in particular to a pigment yellow 14 dispersion reaction device. Background Art
[0002] In the coating and ink industry, azo pigments are in the largest demand. Benzidine yellow pigments are important yellow organic pigments, and the main varieties include CI Pigment Yellow 12, Pigment Yellow 13, Pigment Yellow 14, Pigment Yellow 17 and Pigment Yellow 83. Among them, Pigment Yellow 14 is a green-yellow powder with bright color, strong tinting power, good transparency, and good application performance. It is one of the important varieties of benzidine organic pigments.
[0003] The existing literature reports a method for synthesizing Pigment Yellow 14: add 30% hydrochloric acid to a diazo kettle, add dichlorobenzidine, beat and dissolve, add water to dilute, add ice to cool, add sodium nitrite for diazotization, add diatomaceous earth or activated carbon for decolorization after diazotization, and filter to obtain diazo liquid. Add water and liquid alkali to a coupling kettle, stir and dissolve, then add hydrochloric acid or acetic acid, acid precipitation, add sodium acetate, then cool, add diazo liquid, coupling is completed, add liquid alkali to adjust the pH value, then heat, add rosin and calcium chloride, filter and wash after the reaction to obtain Pigment Yellow 14. Pigment Yellow 14 is produced in a dispersion reaction device. In order to increase the reaction rate, a stirring structure will be set inside. However, after the existing dispersion reaction device produces Pigment Yellow 14, due to the existence of a stirring structure inside, it is inconvenient to filter it directly inside the device. It is necessary to discharge all the internal reaction liquid before separation. The processing process is relatively cumbersome, and it is easy to cause leakage of the reaction liquid during discharge, resulting in loss of the output Pigment Yellow 14. Therefore, a dispersion reaction device for Pigment Yellow 14 is proposed. Utility Model Content
[0004] In view of the fact that the above-mentioned existing processing process is relatively complicated and is prone to leakage of the reaction liquid during discharge, resulting in loss of the output Pigment Yellow 14, the present utility model is proposed.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a dispersion reaction device for pigment yellow 14, which comprises a base barrel and a top cover barrel, wherein two discharging cylinders are fixedly inserted inside the lower end of the top cover barrel, and the upper ends of the two discharging cylinders are fixedly connected to the outer surface of the upper end of the base barrel, a stirring structure is arranged inside the base barrel, and the upper end of the stirring structure is connected to the top cover barrel, and a filter disc is slidably inserted inside the base barrel, and the filter disc is slidably sleeved on the lower end of the stirring structure, and two thick rods are fixedly connected to the upper surface of the filter disc, and the upper ends of the two thick rods are fixedly connected to thin rods, and the two thick rods and the two thin rods are slidably inserted in the inner annular surface of the base barrel, and the upper ends of the two thin rods slide through the inner top wall of the top cover barrel, and a power telescopic rod is fixedly connected to the front of the top cover barrel, and the upper end of the power telescopic rod is fixedly sleeved with a control frame, and the rear end of the control frame is slidably sleeved on the outer surface of the two thin rods, and one end of the two thin rods located above the control frame is sleeved with a connecting spring, and the two ends of the connecting spring are respectively fixedly connected to the upper end of the thin rod and the control frame.
[0006] Preferably, a sealing ring is provided above the base barrel, the sealing ring is slidably sleeved on the outer surfaces of the two thin rods, and the sealing ring is slidably inserted into the interior of the top cover barrel.
[0007] Preferably, the upper surface of the sealing ring is a conical surface, and a pressure telescopic rod is fixedly connected to the upper surface of the sealing ring. The upper end of the pressure telescopic rod is fixedly passed through the inner top wall of the top cover barrel. The outer diameter of the sealing ring is equal to the inner diameter of the top cover barrel, and the inner diameter of the sealing ring is smaller than the inner diameter of the base barrel.
[0008] Preferably, the stirring structure includes a stirring power shaft and a plurality of hanging springs, each two adjacent hanging springs are connected by a movable ring, the movable ring and the hanging springs are slidably sleeved on the outer surface of the stirring power shaft, the upper end of the stirring power shaft rotates to penetrate the inner top wall of the top cover barrel, the outer ring surface of the movable ring is fixedly connected with a plurality of stirring blades, the upper end of the hanging spring located at the top is fixedly connected to the stirring power shaft, the filter plate is slidably sleeved on the outer surface of the stirring power shaft, and the filter plate is located below the stirring blade.
[0009] Preferably, the outer ring surface of the stirring power shaft is provided with a concave groove structure, and the inner ring surface of the movable ring is provided with a convex structure matched with the concave groove structure of the stirring power shaft.
[0010] Preferably, the cross-sectional range of the lower end of the discharge barrel is larger than the cross-sectional range of the upper end of the discharge barrel, the upper end of the discharge barrel is a semi-annular structure, and the two discharge barrels are distributed in a circular array around the axis of the base barrel.
[0011] Preferably, a movable rod is slidably inserted at the upper end of the thin rod, and a clamping block is fixedly connected to the end of the movable rod close to the axis of the top cover barrel. The clamping block is connected to the adjacent thin rod through a push spring, and the two movable rods are slidably inserted inside the two push springs respectively. A door frame is fixedly connected to the upper surface of the top cover barrel, and tooth grooves are provided at the upper ends of the left and right sides of the door frame.
[0012] Preferably, the two thin rods are coaxially arranged with the two thick rods, and the two thin rods are distributed in a circular array around the axis of the base barrel.
[0013] Beneficial effects of the utility model:
[0014] 1. By setting the connection spring, thin rod, thick rod and filter plate, the power telescopic rod pulls the thin rod upward through the connection spring, and drives the filter plate to move upward through the thick rod. After the upper surface of the filter plate moves above the base barrel, the filtered raw materials above the filter plate can move to the top of the two discharge barrels, and then be discharged from the bottom of the discharge barrel.
[0015] 2. By setting a sealing ring and a pressure telescopic rod, when the filter disc is located at the bottom, the pressure telescopic rod pushes the sealing ring to seal the upper ends of the two discharge barrels to prevent the internal raw materials from splashing into the discharge barrel during the reaction and causing raw material leakage. When the filter disc moves upward, when the thick rod contacts the sealing ring, it pushes the sealing ring to move upward to compress the pressure telescopic rod. The thick rod limits the minimum distance between the filter disc and the sealing ring.
[0016] 3. By setting up a door frame, a movable rod and a card block, when the power telescopic rod drives the filter plate to move upward through the connecting spring, after the filter plate is separated from the reaction liquid, the thin rod drives the card block to move to the tooth groove position, and the push spring pushes the card block to engage with the tooth groove. When the control frame continues to move upward, the connecting spring is first pushed to compress. After the connecting spring is compressed to a certain extent, the card block is pushed to compress the push spring and continuously dislocate with the teeth of the tooth groove, so that the thin rod drives the filter plate to move upward intermittently, so that the filter plate is vibrated, and the reaction liquid remaining on the upper surface of the filter plate increases the speed of flowing to the bottom. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the front view structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the base bucket of the utility model;
[0021] Figure 4 This is a schematic diagram of the connection between the suspension spring and the movable ring of the utility model;
[0022] Figure 5 It is a schematic diagram of the partial structure of the utility model;
[0023] Figure 6 This is a schematic diagram of the connection between the movable rod and the clamping block of the utility model.
[0024] Description of reference numerals:
[0025] 1. Base barrel; 2. Top cover barrel; 3. Discharge barrel; 4. Stirring structure; 401. Stirring power shaft; 402. Hanging spring; 403. Movable ring; 404. Stirring blade; 5. Filter plate; 6. Thick rod; 7. Thin rod; 8. Power telescopic rod; 9. Control frame; 10. Connecting spring; 11. Sealing ring; 12. Pressure telescopic rod; 13. Movable rod; 14. Block; 15. Door frame; 16. Tooth socket; 17. Push spring. DETAILED DESCRIPTION
[0026] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0027] Reference Figure 1-6, is an embodiment of the utility model, and provides a dispersion reaction device for pigment yellow 14, the dispersion reaction device for pigment yellow 14 comprises a base barrel 1 and a top cover barrel 2, two discharge barrels 3 are fixedly inserted in the lower end of the top cover barrel 2, the upper ends of the two discharge barrels 3 are fixedly connected to the outer surface of the upper end of the base barrel 1, the cross-sectional range of the lower end of the discharge barrel 3 is larger than the cross-sectional range of the upper end of the discharge barrel 3, the upper end of the discharge barrel 3 is a semi-annular structure, the two discharge barrels 3 are distributed in a circular array around the axis of the base barrel 1, and the upper ends of the two discharge barrels 3 form a ring to collect materials thrown out at various angles, a stirring structure 4 is arranged inside the base barrel 1, the upper end of the stirring structure 4 is connected to the top cover barrel 2, a filter disc 5 is slidably inserted inside the base barrel 1, the filter disc 5 is in contact with the inner bottom wall of the base barrel 1 in the initial state, and the material produced by the reaction liquid is filtered out when the filter disc 5 moves upward, the filter disc 5 is slidably sleeved on the lower end of the stirring structure 4, and the stirring structure 4 comprises a stirring power shaft 401 and a plurality of hanging springs 402, The upper end of the stirring power shaft 401 is connected to the motor, and each adjacent two hanging springs 402 are connected through a movable ring 403. The movable ring 403 and the hanging spring 402 are both slidably sleeved on the outer surface of the stirring power shaft 401. The upper end of the stirring power shaft 401 rotates through the inner top wall of the top cover barrel 2. The outer ring surface of the movable ring 403 is fixedly connected with a plurality of stirring blades 404. The upper end of the hanging spring 402 located at the top is fixedly connected to the stirring power shaft 401. The filter plate 5 is slidably sleeved on the stirring power shaft 401. On the outer surface, the filter plate 5 is located below the stirring blade 404, the outer ring surface of the stirring power shaft 401 is provided with a concave groove structure, and the inner ring surface of the movable ring 403 is provided with a convex structure adapted to the concave groove structure of the stirring power shaft 401, so that the movable ring 403 can slide while the stirring power shaft 401 can rotate with the stirring power shaft 401, and when the filter plate 5 moves upward, the lowest stirring blade 404 is pushed, so that the movable ring 403 compresses the suspension spring 402 and moves upward.
[0028] Two thick rods 6 are fixedly connected to the upper surface of the filter plate 5, and thin rods 7 are fixedly connected to the upper ends of the two thick rods 6. The two thick rods 6 and the two thin rods 7 are slidably inserted in the inner ring surface of the base barrel 1, and the upper ends of the two thin rods 7 slide through the inner top wall of the top cover barrel 2. A sealing ring 11 is arranged above the base barrel 1, and the sealing ring 11 is slidably sleeved on the outer surfaces of the two thin rods 7. The sealing ring 11 is slidably inserted in the interior of the top cover barrel 2, and the upper surface of the sealing ring 11 is a conical surface. 1 is fixedly connected to the upper surface of the pressure telescopic rod 12, the upper end of the pressure telescopic rod 12 is fixedly passed through the inner top wall of the top cover barrel 2, the outer diameter of the sealing ring 11 is equal to the inner diameter of the top cover barrel 2, and the inner diameter of the sealing ring 11 is smaller than the inner diameter of the base barrel 1. Before the thick rod 6 contacts the sealing ring 11, the pressure telescopic rod 12 pushes the sealing ring 11 to seal the upper end of the discharge barrel 3 to prevent the reaction liquid from splashing out. When the thick rod 6 moves upward and contacts the sealing ring 11, the sealing ring 11 can be pushed to separate from the base barrel 1.
[0029] A power telescopic rod 8 is fixedly connected to the front of the top cover barrel 2, and a control frame 9 is fixedly sleeved on the upper end of the power telescopic rod 8. The rear end of the control frame 9 is slidably sleeved on the outer surfaces of the two thin rods 7. One end of the two thin rods 7 located above the control frame 9 is sleeved with a connecting spring 10, and the two ends of the connecting spring 10 are respectively fixedly connected to the upper end of the thin rod 7 and the control frame 9. The two thin rods 7 are respectively coaxially arranged with the two thick rods 6, and the two thin rods 7 are distributed in a circular array around the axis of the base barrel 1.
[0030] A movable rod 13 is slidably inserted at the upper end of the thin rod 7, and a clamping block 14 is fixedly connected to one end of the movable rod 13 close to the axis of the top cover barrel 2. The clamping block 14 is connected to the adjacent thin rod 7 through a push spring 17. The two movable rods 13 are slidably inserted inside the two push springs 17 respectively. A door frame 15 is fixedly connected to the upper surface of the top cover barrel 2. Tooth grooves 16 are provided at the upper ends of the left and right sides of the door frame 15. After the filter disc 5 is separated from the reaction liquid, the thin rod 7 drives the clamping block 14 to move to the position of the tooth groove 16. After the connecting spring 10 is compressed to a certain extent, the clamping block 14 is pushed to compress the push spring 17 and continuously misalign with the teeth of the tooth groove 16, so that the thin rod 7 drives the filter disc 5 to intermittently pause and move upward, so that the filter disc 5 is subjected to vibration.
[0031] During use, the power telescopic rod 8 pulls the thin rod 7 upwards through the connecting spring 10, and drives the filter plate 5 to move upwards through the thick rod 6. The filter plate 5 pushes the suspension spring 402 to be compressed by contacting with the stirring blade 404 at the bottom, so that the stirring blade 404 and the filter plate 5 move upward synchronously. After the filter plate 5 is separated from the reaction liquid, the thin rod 7 drives the block 14 to move to the tooth groove 16 position, and the push spring 17 pushes the block 14 to engage with the tooth groove 16. When the control frame 9 continues to move upward, the connecting spring 10 is first pushed to be compressed. After the connecting spring 10 is compressed to a certain extent, the block 14 is pushed to compress the push spring 17 and the teeth of the tooth groove 16 are constantly misaligned. The thin rod 7 drives the filter disc 5 to move upward intermittently, so that the filter disc 5 is vibrated, and the speed of the reaction liquid remaining on the upper surface of the filter disc 5 to flow downward is increased. When the thick rod 6 continues to move upward after contacting the sealing ring 11, the sealing ring 11 is pushed to move upward to compress the pressure telescopic rod 12, so that the sealing ring 11 is separated from the base barrel 1. After the upper surface of the filter disc 5 moves to the top of the base barrel 1, the filter disc 5 is stopped from continuing to move upward. When driving the stirring blade 404 to rotate, the stirring blade 404 drives the output material on the filter disc 5 to rotate synchronously, so that the output material can be thrown to the upper end of the discharge barrel 3 under the centrifugal force, and then discharged from the lower end of the discharge barrel 3 for easy collection.
[0032] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A dispersion reaction device for pigment yellow 14, comprising a base barrel (1) and a cover barrel (2), characterized in that: Two discharge barrels (3) are fixedly inserted into the lower end of the top cover barrel (2), and the upper ends of the two discharge barrels (3) are fixedly connected to the outer surface of the upper end of the base barrel (1). A stirring structure (4) is arranged inside the base barrel (1), and the upper end of the stirring structure (4) is connected to the top cover barrel (2). A filter plate (5) is slidably inserted into the base barrel (1), and the filter plate (5) is slidably sleeved on the lower end of the stirring structure (4). Two thick rods (6) are fixedly connected to the upper surface of the filter plate (5), and the upper ends of the two thick rods (6) are fixedly connected to thin rods (7). The two thick rods ( 6) and the two thin rods (7) are slidably inserted into the inner ring surface of the base barrel (1), the upper ends of the two thin rods (7) are slidably inserted into the inner top wall of the top cover barrel (2), the front side of the top cover barrel (2) is fixedly connected with a power telescopic rod (8), the upper end of the power telescopic rod (8) is fixedly sleeved with a control frame (9), the rear end of the control frame (9) is slidably sleeved on the outer surface of the two thin rods (7), the ends of the two thin rods (7) located above the control frame (9) are sleeved with a connecting spring (10), and the two ends of the connecting spring (10) are respectively fixedly connected to the upper end of the thin rod (7) and the control frame (9).
2. The dispersion reaction device of Pigment Yellow 14 according to claim 1, characterized in that: A sealing ring (11) is provided above the base barrel (1), the sealing ring (11) is slidably sleeved on the outer surfaces of the two thin rods (7), and the sealing ring (11) is slidably inserted into the interior of the top cover barrel (2).
3. The dispersion reaction device of Pigment Yellow 14 according to claim 2, characterized in that: The upper surface of the sealing ring (11) is a conical surface, and a pressure telescopic rod (12) is fixedly connected to the upper surface of the sealing ring (11). The upper end of the pressure telescopic rod (12) is fixedly passed through the inner top wall of the top cover barrel (2). The outer diameter of the sealing ring (11) is equal to the inner diameter of the top cover barrel (2), and the inner diameter of the sealing ring (11) is smaller than the inner diameter of the base barrel (1).
4. The dispersion reaction device of Pigment Yellow 14 according to claim 1, characterized in that: The stirring structure (4) comprises a stirring power shaft (401) and a plurality of suspension springs (402), each of two adjacent suspension springs (402) being connected via a movable ring (403), the movable ring (403) and the suspension spring (402) being slidably sleeved on the outer surface of the stirring power shaft (401), the upper end of the stirring power shaft (401) rotatingly passes through the inner top wall of the top cover barrel (2), the outer ring surface of the movable ring (403) being fixedly connected with a plurality of stirring blades (404), the upper end of the suspension spring (402) located at the top being fixedly connected to the stirring power shaft (401), the filter plate (5) being slidably sleeved on the outer surface of the stirring power shaft (401), and the filter plate (5) being located below the stirring blade (404).
5. The dispersion reaction device of Pigment Yellow 14 according to claim 4, characterized in that: The outer ring surface of the stirring power shaft (401) is provided with a concave groove structure, and the inner ring surface of the movable ring (403) is provided with a convex structure that matches the concave groove structure of the stirring power shaft (401).
6. The dispersion reaction device of Pigment Yellow 14 according to claim 1, characterized in that: The cross-sectional range of the lower end of the discharge barrel (3) is larger than the cross-sectional range of the upper end of the discharge barrel (3); the upper end of the discharge barrel (3) is a semi-annular structure; and the two discharge barrels (3) are distributed in a circular array around the axis of the base barrel (1).
7. The dispersion reaction device of Pigment Yellow 14 according to claim 1, characterized in that: A movable rod (13) is slidably inserted at the upper end of the thin rod (7), and a clamping block (14) is fixedly connected to one end of the movable rod (13) close to the axis of the top cover barrel (2). The clamping block (14) is connected to the adjacent thin rod (7) via a push spring (17). The two movable rods (13) are slidably inserted inside the two push springs (17) respectively. A door frame (15) is fixedly connected to the upper surface of the top cover barrel (2), and tooth grooves (16) are provided at the upper ends of the left and right sides of the door frame (15).
8. The dispersion reaction device of Pigment Yellow 14 according to claim 1, characterized in that: The two thin rods (7) are respectively arranged coaxially with the two thick rods (6), and the two thin rods (7) are distributed in an array around the axis of the base barrel (1).