Pretreatment device for perforated bricks before sintering

By designing a pre-sintering pretreatment device for hole bricks containing cleaning mechanisms and crushing mechanisms, the problem of powder blocking screen holes is solved, and a more efficient crushing and discharge process is achieved.

CN222606565UActive Publication Date: 2025-03-14JUNXIAN RUIFENG NEW ENERGY-SAVING BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421215815.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-14
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

During the crushing process of the existing pre-touching pretreatment device of hole bricks, larger powders are likely to get stuck inside the screen hole and cause clogging, affecting the use effect.

Method used

A device including an outer box, a screening cylinder, a crushing mechanism and a cleaning mechanism is designed. The cleaning mechanism uses a motor-driven thread sleeve and cleaning ring. The cleaning brush pokes the blocked large pieces of powder into the screening cylinder and continues to grind to prevent the screening hole from being blocked. The crushing mechanism uses the extrusion of the rotating shaft and the crushing cylinder to crush the coal gangue into powder.

Benefits of technology

It effectively prevents the clogging of the screening holes, improves the crushing efficiency and effect, and prevents the clogging of the discharge pipe by tilting the discharge pipe and the through-film sheet, improving the discharge speed and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pretreatment device before sintering of perforated bricks, and particularly relates to the technical field of perforated brick pretreatment, which comprises an outer box, a screening cylinder is arranged in the outer box, a crushing mechanism is arranged in the screening cylinder, a cleaning mechanism is arranged in the outer box, and the cleaning mechanism comprises a motor box arranged on one side of the outer box. A first motor is arranged in the motor box, the output end of the first motor is in coaxial transmission connection with a threaded rod, one side of the threaded rod is rotationally connected with a fixing block, the threaded rod is sleeved with a threaded sleeve, and a cleaning ring is arranged at the bottom of the threaded sleeve. Large powder is effectively prevented from being clamped in the screening holes, so that the screening holes are prevented from being blocked, powder adhering to the interior of the outer box is effectively and completely scraped into the discharging pipe, the discharging pipe is effectively prevented from being blocked, and the discharging speed is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of pretreatment of perforated bricks, and more specifically to a pretreatment device for perforated bricks before sintering. Background Art

[0002] The pretreatment of porous bricks is generally coal gangue pretreatment. Coal gangue is solid waste discharged during the coal mining and coal washing processes. Coal gangue bricks are building materials produced by the sintered brick process using coal gangue as a binder. In the process of producing coal gangue bricks, the coal gangue needs to be pretreated in advance to facilitate auxiliary processing into coal gangue bricks for use in construction. In order to make better use of coal gangue, some pretreatment of the coal gangue is required. For example, when using coal gangue to sinter porous bricks, the coal gangue needs to be crushed first. The degree of crushing directly affects the sintering quality of the porous bricks.

[0003] Patent application publication number: CN216964870U A pre-sintering pretreatment device for sintered porous bricks of coal gangue is used to start the motor through the control button on the controller. The motor rotates, and the crushing cylinder is driven to rotate through the rotating shaft. The coal gangue is poured into the feed port, and the coal gangue enters between the screen cylinder and the crushing cylinder. The coal gangue is gradually ground into powder through the extrusion effect between the screen cylinder and the crushing cylinder. The powder that meets the requirements falls from the sieve hole into the crushing chamber, so that the coal gangue placed therein is crushed by the extrusion effect between the crushing cylinder and the screen cylinder, which greatly improves the crushing efficiency and makes the coal gangue crushing effect better.

[0004] However, in actual use, the structure crushes the gangue into powder by means of the extrusion between the crushing cylinder and the screen cylinder, and then falls through the screen holes into the crushing chamber, but the larger powder will be stuck inside the screen holes, thereby blocking the screen holes and affecting the use effect. Utility Model Content

[0005] In order to overcome the above defects of the prior art, the utility model provides a pretreatment device for perforated bricks before sintering to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A pretreatment device for perforated bricks before sintering, comprising an outer box, a screening cylinder is arranged inside the outer box, a crushing mechanism is arranged inside the screening cylinder, and a cleaning mechanism is arranged inside the outer box;

[0008] The cleaning mechanism includes a motor box arranged on one side of the outer box, a first motor is arranged inside the motor box, an output end of the first motor is coaxially connected to a threaded rod, one side of the threaded rod is rotatably connected to a fixed block, a threaded sleeve is sleeved on the threaded rod, a cleaning ring is arranged at the bottom of the threaded sleeve, a plurality of cleaning brushes are arranged inside the cleaning ring, two electric telescopic rods are arranged at the bottom of the cleaning ring, and scrapers are arranged at the bottom of the two electric telescopic rods.

[0009] By adopting the above technical solution: in order to prevent larger powders from getting stuck inside the sieve holes and blocking the sieve holes, thereby affecting the use effect, all the powders stuck inside the outer box are effectively scraped into the discharge pipe, thereby greatly improving the use effect.

[0010] As a further description of the above technical solution: the crushing mechanism includes a second motor arranged inside the motor box and at the bottom of the first motor, the output end of the second motor is coaxially connected with a rotating shaft, one side of the rotating shaft is rotatably connected to the inner wall of the outer box, a crushing cylinder is sleeved on the rotating shaft, a plurality of raised blocks are arranged on the surface of the crushing cylinder, two fixed plates are arranged inside the outer box, the two fixed plates are fixedly connected with the screening cylinder, and a plurality of screening holes are opened on the surface of the screening cylinder.

[0011] By adopting the above technical solution: in order to improve the screening effect of the device, the crushing is further made more complete by using the raised blocks.

[0012] As a further description of the above technical solution: a feed pipe is arranged on the top of the screening cylinder, a pipe cover is arranged on the top of the feed pipe, the feed pipe passes through the outer box and extends to the outside of the outer box, the bottom of the outer box is arranged in an inclined shape, a discharge pipe is arranged at the bottom of the outer box, a fixing rod is arranged inside the discharge pipe, and a material sheet is sleeved on the fixing rod.

[0013] By adopting the above technical solution: in order to facilitate the feeding and discharging of materials, and effectively prevent the discharge pipe from being blocked, the discharge speed is increased.

[0014] As a further description of the above technical solution: a feeding box is arranged at the bottom of the outer box, supporting legs are arranged on both sides of the outer box, an observation port is opened on the surface of the outer box, and tempered glass is arranged inside the observation port.

[0015] By adopting the above technical solution: in order to make the device remain stable during operation, secondly, it is convenient for the staff to view the internal working conditions through the observation port.

[0016] Technical effects and advantages of the utility model:

[0017] 1. By setting a cleaning mechanism, compared with the prior art, the first motor is used to drive the cleaning ring to move left and right on the surface of the screening cylinder, so that the cleaning brush can poke the large pieces of powder blocked inside the screening hole into the inside of the screening cylinder for further grinding, so as to prevent the screening hole from being blocked and make the crushing more complete. At the same time, the bottom of the cleaning ring also drives the electric telescopic rod to move left and right. At this time, the electric telescopic rod is started to move up and down, so that the length can be adjusted according to the slope of the bottom of the outer box, so that the scraper overlaps with the bottom of the outer box, so as to scrape the powder remaining at the bottom of the outer box into the inside of the discharge pipe, thereby improving work efficiency;

[0018] 2. By setting up a crushing mechanism, compared with the prior art, a second motor is used to drive the rotating shaft and the crushing drum to rotate, so that the raised blocks on the surface of the crushing drum rotate, and the gangue is gradually crushed into powder by squeezing between the crushing drum and the screening drum. The powder that meets the requirements falls to the bottom of the outer box through the screening holes on the surface of the screening drum. Since the bottom of the outer box is set to an inclined shape, it is convenient for the crushed powder to be drawn into the inside of the discharge pipe and fall onto the feeding sheet, so that the feeding sheet rotates on the surface of the fixed rod, thereby preventing the discharge pipe from being blocked and facilitating storage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is a schematic diagram of the cleaning mechanism structure of the utility model.

[0021] Figure 3 It is a schematic diagram of the cleaning mechanism and crushing mechanism of the utility model.

[0022] Figure 4 It is a schematic diagram of the structure of the crushing mechanism of the utility model.

[0023] Figure 5 This is a schematic diagram of the discharge pipe structure of the utility model.

[0024] Figure 6 It is a front cross-sectional structural schematic diagram of the utility model.

[0025] The accompanying drawings are marked as follows: 1. outer box; 2. screening cylinder; 3. first motor; 4. threaded rod; 5. threaded sleeve; 6. cleaning ring; 7. cleaning brush; 8. electric telescopic rod; 9. scraper; 10. second motor; 11. rotating shaft; 12. crushing cylinder; 13. raised block; 14. fixing plate; 15. screening hole; 16. feeding pipe; 17. pipe cover; 18. discharging pipe; 19. feeding sheet; 20. supporting leg; 21. observation port. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] The embodiments of this application disclose Figure 1-6 The device for pre-treating perforated bricks before sintering shown in the figure comprises an outer box 1, a screening cylinder 2 is arranged inside the outer box 1, a crushing mechanism is arranged inside the screening cylinder 2, and a cleaning mechanism is arranged inside the outer box 1;

[0028] The cleaning mechanism includes a motor box arranged on one side of the outer box 1, a first motor 3 is arranged inside the motor box, an output end of the first motor 3 is coaxially connected to a threaded rod 4, one side of the threaded rod 4 is rotatably connected to a fixed block, a threaded sleeve 5 is sleeved on the threaded rod 4, a cleaning ring 6 is arranged at the bottom of the threaded sleeve 5, a plurality of cleaning brushes 7 are arranged inside the cleaning ring 6, two electric telescopic rods 8 are arranged at the bottom of the two electric telescopic rods 8, a scraper 9 is arranged at the bottom, the first motor 3 is started, thereby driving the threaded rod 4 to rotate, and the threaded rod 4 drives the threaded sleeve 5 on the threaded rod 4 moves left and right on the surface of the outer box 1, so that the threaded sleeve 5 drives the cleaning ring 6 to move left and right on the surface of the screening cylinder 2, so that the cleaning brush 7 can poke the large pieces of powder blocked inside the screening hole 15 into the screening cylinder 2 for continuous grinding, thereby preventing the screening hole 15 from being blocked and making the powder crushing more complete. At the same time, the electric telescopic rod 8 drives the electric telescopic rod 8 to move left and right. At this time, the electric telescopic rod 8 is started to move up and down, so that the length can be adjusted according to the slope of the bottom of the outer box 1, so that the scraper 9 overlaps with the bottom of the outer box 1, so that the powder at the bottom of the outer box 1 is scraped into the discharge pipe 18.

[0029] Reference Figure 2-4As shown, the crushing mechanism includes a second motor 10 arranged inside the motor box and at the bottom of the first motor 3. The output end of the second motor 10 is coaxially connected with a rotating shaft 11. One side of the rotating shaft 11 is rotatably connected to the inner wall of the outer box 1. A crushing cylinder 12 is sleeved on the rotating shaft 11. A plurality of raised blocks 13 are arranged on the surface of the crushing cylinder 12. Two fixed plates 14 are arranged inside the outer box 1. The two fixed plates 14 are fixedly connected to the screening cylinder 2. A plurality of screening holes 15 are opened on the surface of the screening cylinder 2. When the second motor 10 is started, the second motor 10 drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives the crushing cylinder 12 to rotate, so that the raised blocks 13 on the surface of the crushing cylinder 12 rotate, and squeeze between the second motor 10 and the screening cylinder 2 to gradually grind the coal gangue into powder. The powder that meets the requirements falls to the bottom of the outer box 1 through the screening holes 15 opened on the surface of the screening cylinder 2. Since the bottom of the outer box 1 is arranged in an inclined shape, it is convenient for the crushed powder to be drawn into the discharge pipe 18.

[0030] Reference Figure 3-5 As shown, a feed pipe 16 is provided at the top of the screening cylinder 2, and a pipe cover 17 is provided at the top of the feed pipe 16. The feed pipe 16 passes through the outer box 1 and extends to the outside of the outer box 1. The bottom of the outer box 1 is arranged in an inclined shape, and a discharge pipe 18 is provided at the bottom of the outer box 1. A fixed rod is provided inside the discharge pipe 18, and a material passing sheet 19 is sleeved on the fixed rod. The material passing sheet 19 falls on the material passing sheet 19, so that the material passing sheet 19 rotates on the surface of the fixed rod, thereby preventing the discharge pipe 18 from being blocked and improving the discharge efficiency. Then the screened powder falls into the feed box, is collected by the staff, and is sent to the next processing step.

[0031] Reference Figure 1 As shown, a feed box is provided at the bottom of the outer box 1, support legs 20 are provided on both sides of the outer box 1, an observation port 21 is provided on the surface of the outer box 1, and tempered glass is provided inside the observation port 21. The support legs 20 effectively improve the stability of the device, and the observation port 21 is provided to facilitate staff to check the internal crushing situation, and the tempered glass effectively prevents powder from flying out.

[0032] Working principle of the utility model: When the utility model is used, first place the device at the position where it needs to be used, then open the pipe cover 17 upwards, then pour the coal gangue raw material into the screening cylinder 2 through the feeding pipe 16, and then start the second motor 10, the second motor 10 drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives the crushing cylinder 12 to rotate, so that the raised block 13 on the surface of the crushing cylinder 12 rotates, and squeezes the coal gangue between the screening cylinder 2 to gradually grind it into powder, and the powder that meets the requirements falls from the screening holes 15 opened on the surface of the screening cylinder 2 to the bottom of the outer box 1. Since the bottom of the outer box 1 is set to be inclined, it is convenient for the crushed powder to be drawn into the discharge pipe 18;

[0033] At the same time, by starting the first motor 3, the threaded rod 4 is driven to rotate, and the threaded rod 4 drives the threaded sleeve 5 to move left and right on the surface of the threaded rod 4, so that the threaded sleeve 5 drives the cleaning ring 6 to move left and right on the surface of the screening cylinder 2, so that its cleaning brush 7 can poke the large pieces of powder blocked inside the screening hole 15 into the screening cylinder 2 for continued grinding, thereby preventing the screening hole 15 from being blocked and making it more fully crushed. At the same time, the electric telescopic rod 8 drives the electric telescopic rod 8 to move left and right. At this time, the electric telescopic rod 8 is started to move up and down, so that the length can be adjusted according to the slope of the bottom of the outer box 1, so that the scraper 9 coincides with the bottom of the outer box 1, so that the powder at the bottom of the outer box 1 is scraped into the discharge pipe 18 and falls onto the feeding sheet 19, so that the feeding sheet 19 rotates on the surface of the fixed rod, thereby preventing the discharge pipe 18 from being blocked and improving the discharge efficiency. Then the screened powder falls into the feed box, is collected by the staff, and sent to the next processing step.

[0034] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A pretreatment device for perforated bricks before sintering, comprising an outer box (1), characterized in that: A screening cylinder (2) is arranged inside the outer box (1), a crushing mechanism is arranged inside the screening cylinder (2), and a cleaning mechanism is arranged inside the outer box (1); The cleaning mechanism comprises a motor box arranged on one side of an outer box (1), a first motor (3) being arranged inside the motor box, an output end of the first motor (3) being coaxially connected to a threaded rod (4), one side of the threaded rod (4) being rotatably connected to a fixed block, a threaded sleeve (5) being sleeved on the threaded rod (4), a cleaning ring (6) being arranged at the bottom of the threaded sleeve (5), a plurality of cleaning brushes (7) being arranged inside the cleaning ring (6), two electric telescopic rods (8) being arranged at the bottom of the cleaning ring (6), and a scraper (9) being arranged at the bottom of the two electric telescopic rods (8).

2. The device for pre-treating perforated bricks before sintering according to claim 1 is characterized in that: The pulverizing mechanism comprises a second motor (10) arranged inside the motor box and at the bottom of the first motor (3); the output end of the second motor (10) is coaxially connected to a rotating shaft (11); one side of the rotating shaft (11) is rotatably connected to the inner wall of the outer box (1); a pulverizing cylinder (12) is sleeved on the rotating shaft (11); and a plurality of protrusions (13) are arranged on the surface of the pulverizing cylinder (12).

3. The pretreatment device for perforated bricks before sintering according to claim 1 is characterized in that: Two fixed plates (14) are arranged inside the outer box (1), and the two fixed plates (14) are fixedly connected to the screening cylinder (2). The surface of the screening cylinder (2) is provided with a plurality of screening holes (15).

4. The pretreatment device for perforated bricks before sintering according to claim 1 is characterized in that: A feed pipe (16) is arranged at the top of the screening cylinder (2), a pipe cover (17) is arranged at the top of the feed pipe (16), and the feed pipe (16) passes through the outer box (1) and extends to the outside of the outer box (1).

5. The device for pre-treating perforated bricks before sintering according to claim 1 is characterized in that: The bottom of the outer box (1) is arranged in an inclined shape. A discharge pipe (18) is arranged at the bottom of the outer box (1). A fixing rod is arranged inside the discharge pipe (18), and a material sheet (19) is sleeved on the fixing rod.

6. The device for pre-treating perforated bricks before sintering according to claim 1, characterized in that: A material input box is arranged at the bottom of the outer box (1), and supporting legs (20) are arranged on both sides of the outer box (1).

7. The device for pre-treating perforated bricks before sintering according to claim 1 is characterized in that: An observation port (21) is provided on the surface of the outer box (1), and tempered glass is provided inside the observation port (21).

Citation Information

Patent Citations

  • Pretreatment device before sintering of coal gangue sintered perforated bricks

    CN216964870U