Fishing rod bending detection equipment
By designing fishing rod bending detection equipment, automatic detection of fishing rod bending and rotation is achieved, and the existing detection methods are solved, with low efficiency, high labor intensity and different testing standards, and the detection efficiency and quality are improved.
Patent Information
- Application Number
- CN202420572806.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing fishing rod bending detection methods have problems such as low work efficiency, high labor intensity, and detection standards vary from person to person.
A fishing rod bending detection equipment is designed, including a frame, feeding mechanism, left bending detection mechanism, right bending detection mechanism and handling mechanism, to realize automatic detection of bending and rotation of the fishing rod.
It improves the efficiency of fishing rod detection, reduces the labor intensity of the inspectors, and ensures the inspection standards and quality of the fishing rod.
Smart Images

Figure CN222607224U_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fishing rod detection, in particular to a fishing rod bending detection device. Background Art
[0002] Fishing is becoming an increasingly popular outdoor activity, mainly using fishing rods to catch fish from the water. Fishing rods are divided into many types according to different materials, and can also be divided into one-piece rods and multi-section rods. Regardless of whether they are one-piece rods or multi-section rods, the shape of the fishing rod gradually becomes thinner and sharper from the handle to the rear end. For example, a multi-section rod is composed of several hollow sections, which are nested and stored when not in use, and are pulled out or plugged together in sequence when in use. The thinnest section of the fishing rod is called section 1; from the inside to the outside, that is, from thin to thick, it is section 2, section 3... and so on. Among them, section 1 is also called the tip section, and the thickest section with a handle is called the handle section or the hand handle section, also called section B.
[0003] In order to detect the quality of the fishing rod, it is necessary to detect the curvature at the top of the fishing rod. For example, for a multi-section rod, it is necessary to detect the curvature of the tip section. The existing detection method is manual detection. The detection personnel use both hands to hold the two ends of the tip section of the fishing rod respectively, and move them inwards so that the tip section bends inwards. If no breakage occurs during the entire bending process, the detection is passed. In addition, in order to further improve the inspection standard for the durability of the fishing rod, when the tip section bends inwards to reach the maximum test arc, the rear end of the tip section is rotated at the same time to detect the durability of the fishing rod after bending and rotating. If no breakage occurs during the entire bending and rotation process, the detection is passed. However, this manual detection method has the problems of low work efficiency, high labor intensity, and different detection standards for different people. Summary of the invention
[0004] In view of the technical problems of low work efficiency, high labor intensity and differences in detection standards in the above-mentioned existing fishing rod bending detection, the present invention provides a fishing rod bending detection device, which realizes automatic detection of the bending and rotation of the fishing rod, improves the efficiency of fishing rod detection, reduces the labor intensity of detection personnel, and ensures the detection standards and quality of the fishing rod.
[0005] To this end, the technical solution of the present invention is a fishing rod bending detection device, which includes a frame and a feeding mechanism, a left bending detection mechanism, a right bending detection mechanism and a conveying mechanism fixed on the frame. The feeding mechanism is used for screening and loading fishing rods. The left bending detection mechanism and the right bending detection mechanism are arranged opposite to each other and are located at the rear end of the feeding mechanism. The left bending detection mechanism and the right bending detection mechanism are used for bending and rotation detection of fishing rods. The left bending detection mechanism includes a bending detection linear module, a left air claw fixing plate and a left detection air claw. The right bending detection mechanism includes a rotating table. The right detection air claw, a torque sensor and a torsion mechanism are installed on the rotating table. A swinging mechanism is provided under the rotating table. The conveying mechanism is used for conveying and unloading operations of fishing rods. The conveying mechanism includes a conveying linear module, a picking mechanism and a unloading mechanism. The conveying linear module simultaneously drives the picking mechanism and the unloading mechanism to move.
[0006] Furthermore, the feeding mechanism includes a loading rack and a feeding base, and the loading rack and the feeding base are connected through a feeding slide rail and a feeding slider.
[0007] Furthermore, a loading platform is provided at the lower end of the loading rack, and a discharging platform is provided at the upper end of the loading rack. The loading platform and the discharging platform are connected by a conveyor belt, and baffles distributed at intervals are provided on the conveyor belt. An in-place sensor is provided on the discharging platform.
[0008] Furthermore, a lifting mechanism is provided under the unloading platform, and the lifting mechanism includes a lifting cylinder, a lifting cylinder top plate is installed on the piston of the lifting cylinder, lifting slide bars are provided on both sides above the lifting cylinder top plate, a push rod V-shaped plate is provided at the upper end of the lifting slide bar, and a plurality of V-shaped grooves are provided at the upper end of the push rod V-shaped plate.
[0009] Furthermore, a plurality of left detection air grippers are fixedly provided on the left air gripper fixing plate. The left detection air gripper comprises a left detection cylinder and a left fixed gripper. A rotating gripper is provided on the inner side of the left fixed gripper. The rotating gripper is rotationally connected to the left fixed gripper through a gripper bearing.
[0010] Furthermore, multiple rotating seats are installed on the rotating table, each rotating seat is provided with a rotating shaft, a right detection air claw is installed on one side of the rotating shaft, a torque sensor is provided on the other side of the rotating shaft, a power gear is provided on the outside of the torque sensor, a rack is provided below the power gear, and a rack linear module is connected below the rack.
[0011] Furthermore, two swing seats are provided below the rotating table, a swing shaft is installed between the swing seats, the swing shaft is fixedly connected to the lower surface of the rotating table through a turntable connecting block, and one side of the swing shaft is driven to rotate by a swing motor or a swing rod.
[0012] Furthermore, the upper end of the swing arm is fixedly connected to the swing shaft through a swing arm connecting block, a swing arm linear bearing is sleeved on the swing arm, a swing arm linear module is provided on one side of the swing arm, a connecting rotating shaft is provided on the slider of the swing arm linear module, and the connecting rotating shaft and the swing arm are connected through a swing arm connecting plate.
[0013] Furthermore, the material picking mechanism includes an upper material picking base plate and a lower material picking base plate, which are fixedly connected by a material picking connecting plate, a material picking lifting cylinder is fixedly provided in the middle of the lower material picking base plate, a material picking air claw plate is fixedly provided on the piston of the material picking lifting cylinder, a plurality of material picking air claws are fixedly provided on the material picking air claw plate, material picking guide rods are provided on both sides of the lower material picking base plate, the material picking guide rods are slidably connected to the lower material picking base plate through material picking linear bearings, and the lower end of the material picking guide rod is fixedly connected to the material picking air claw plate.
[0014] Furthermore, the unloading mechanism includes an upper unloading plate and a lower unloading plate, which are fixedly connected by a unloading connecting plate, a unloading lifting cylinder is fixedly provided on one side of the unloading lower seat plate, a unloading air claw plate is fixedly provided on the piston of the unloading lifting cylinder, a unloading air claw plate is fixedly provided on the unloading air claw plate, and a unloading guide rod is provided on the other side of the unloading lower seat plate, the unloading guide rod is slidably connected to the unloading lower seat plate by a unloading linear bearing, and the lower end of the unloading guide rod is fixedly connected to the unloading air claw plate.
[0015] The beneficial effect of the present invention is that the present invention uses the multi-stage screening assembly of the feeding mechanism to screen out excess fish rods on the baffle, so that only one fish rod is left on each baffle, thereby realizing automatic loading and sorting of fish rods, and the fishing rods are transported from the unloading platform of the feeding mechanism to the left bending detection mechanism and the right bending detection mechanism through the picking mechanism of the transport mechanism, and the broken fish rods are removed from the right bending detection mechanism and transported to the waste box.
[0016] When the left bending detection mechanism cooperates with the right bending detection mechanism, the left detection air claw clamps the top of the fishing rod, and the right detection air claw clamps the top tail of the fishing rod. The bending detection linear module drives the left detection air claw to move horizontally toward the right bending detection mechanism. At the same time, the right detection air claw rotates and tilts under the drive of the swing motor or the swing rod. At this time, the two ends of the fishing rod move inward to achieve the bending of the fishing rod; when the bending of the fishing rod reaches the maximum bending degree, or during the bending process of the fishing rod, the rack linear module drives the right detection air claw to rotate, thereby realizing the detection of the bending and rotation of the fishing rod. If the fishing rod breaks during the above process, the torque change signal is obtained through the torque sensor to determine the position where the fishing rod breaks. Automatic detection of the bending and rotation of the fishing rod is realized, the efficiency of fishing rod detection is improved, the labor intensity of detection personnel is reduced, and the detection standard and quality of the fishing rod are guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 yes Figure 1 Left view of
[0019] Figure 3 yes Figure 1 A top view of
[0020] Figure 4 It is a structural diagram of the feeding mechanism;
[0021] Figure 5 yes Figure 4 Left view of
[0022] Figure 6 It is a structural schematic diagram of the unloading platform of the feeding mechanism;
[0023] Figure 7 It is a structural diagram of the transport mechanism;
[0024] Figure 8 yes Figure 7 A top view of
[0025] Fig. 9 It is a structural schematic diagram of a left bending detection mechanism;
[0026] Fig.10 It is the front view of the left bending detection mechanism;
[0027] Fig.11 It is the structural diagram of the left detection cylinder;
[0028] Fig.12 It is a structural schematic diagram of a right bending detection mechanism;
[0029] Fig.13 yes Fig.12 A top view of
[0030] Fig.14 yes Fig.12 Right view of;
[0031] Fig.15 It is a schematic diagram of the installation of a multi-stage screening assembly.
[0032] Explanation of symbols in the figure:
[0033] 1. Frame; 2. Feeding mechanism; 21. Loading rack; 211. Loading platform; 212. Unloading platform; 22. Driving shaft; 23. Driven shaft; 24. Feeding motor; 25. Conveyor belt; 251. Baffle; 26. Lifting mechanism; 261. Lifting fixed plate; 262. Lifting cylinder; 263. Lifting cylinder top plate; 264. Lifting slide bar; 265. Top rod V-shaped plate; 266. Lifting slide block; 267. Lifting slide block seat; 27. Feeding base; 271. Feeding slide rail ; 272. Feeding slider; 28. Multi-stage screening assembly; 281 Screening plate; 282. Screening fixed plate; 3. Left bending detection mechanism; 31. Bending detection linear module; 32. Left air gripper fixed plate; 33. Left detection air gripper; 331. Left detection cylinder; 332. Left fixed gripper; 333. Rotating gripper; 334. Gripper bearing; 335. Gripper gasket; 4. Right bending detection mechanism; 41. Rotating table; 42. Rotating seat; 43. Rotating axis; 44. Right air gripper seat; 4 5. Right detection air claw; 46. Torque sensor; 47. Gear shaft; 48. Power gear; 49. Rack; 410. Rack linear module; 40. Swing seat; 401. Swing shaft; 402. Turntable connecting block; 403. Swing rod; 404. Swing rod connecting block; 405. Swing rod linear bearing; 406. Swing rod connecting plate; 407. Swing rod linear module; 4071. Connecting rotating shaft; 5. Handling mechanism; 51. Handling linear module; 52. Retrieving mechanism; 521. Retrieving 522. Material upper seat plate; 523. Material picking connecting plate; 524. Material picking lifting cylinder; 525. Material picking air claw plate; 526. Material picking guide rod; 527. Material picking linear bearing; 528. Material picking air claw; 53. Unloading mechanism; 531. Unloading upper seat plate; 532. Unloading lower seat plate; 533. Unloading connecting plate; 534. Unloading lifting cylinder; 535. Unloading air claw plate; 536. Unloading guide rod; 537. Unloading linear bearing; 538. Unloading air claw. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] like Figure 1-Figure 15As shown, the present invention provides a fishing rod bending detection device, which includes a frame 1 and a feeding mechanism 2, a left bending detection mechanism 3, a right bending detection mechanism 4 and a transport mechanism 5 fixed on the frame 1. The feeding mechanism 2 is located at the front end of the frame 1 and is used for screening and feeding fishing rods. The left bending detection mechanism 3 and the right bending detection mechanism 4 are arranged opposite to each other and are located at the rear end of the feeding mechanism 2. The left bending detection mechanism 3 and the right bending detection mechanism 4 are used for bending and rotation detection of fishing rods. The transport mechanism 5 is used for transporting and unloading operations of fishing rods. In addition, the automatic detection of the bending and rotation of fishing rods is realized, the efficiency of fishing rod detection is improved, the labor intensity of detection personnel is reduced, and the detection standard and quality of fishing rods are guaranteed.
[0036] The feeding mechanism 2 includes a loading rack 21 and a feeding base 27. The feeding base 27 is fixedly connected to the ground or the frame 1. The loading rack 21 and the feeding base 27 are connected by a feeding slide rail 271 and a feeding slider 272. The loading rack 21 slides horizontally along the feeding slide rail 271 to adjust the initial position of the fishing rod loading.
[0037] A loading platform 211 is provided at the lower end of the loading rack 21, and a unloading platform 212 is provided at the upper end of the loading rack 21. The loading platform 211 and the unloading platform 212 are connected by a conveyor belt 25. The conveyor belt 25 is provided with baffles 251 distributed at intervals. The baffles 251 are used for loading and screening fishing rods. The loading platform 211 is tilted downward toward the direction of the conveyor belt 25. The fishing rods are placed on the loading platform 211 and slide toward the conveyor belt 25 under the action of gravity, which facilitates the automatic loading of the fishing rods.
[0038] A driving shaft 22 and a driven shaft 23 are installed on the unloading platform 212, and the driving shaft 22 and the driven shaft 23 are fixedly connected to the unloading platform 212 through bearing seats and bearings respectively. One side of the driving shaft 22 is transmission-connected to the feeding motor 24 through a coupling, and the feeding motor 24 is fixedly connected to the unloading platform 212 through a motor seat. A driven shaft 23 is provided on the loading platform 211, and the driven shaft 23 is fixedly connected to the loading platform 211 through a bearing seat and bearings. Conveyor belts 25 are installed on the driving shaft 22 and the driven shaft 23. An in-place sensor is also provided on the unloading platform 212 for detecting whether the fishing rod is in place and providing a start signal for subsequent control.
[0039] In a specific embodiment, chain gears are provided on the driving shaft 22 and the driven shaft 23, the loading platform 211 and the unloading platform 212 are connected by a chain, an L-shaped baffle is fixed on the chain, a chain support plate is provided on the unloading platform 212, and the chain support plate is provided with multiple chain support blocks.
[0040] The material loading rack 21 is also provided with a multi-stage screening assembly 28, which includes a screening plate 281 and a screening fixing plate 282. The screening fixing plate 282 is provided with a screening plate adjustment slot, which is used for adjusting the installation position of the screening plate 281 up and down. The screening plate 281 is provided with a plurality of serrated grooves. The screening plate 281 cooperates with the baffle 251 to realize automatic screening of the material rods, ensuring that only one fishing rod stays on the baffle 251 at a time. By adjusting the installation position of the screening plate 281 up and down, it is suitable for screening fishing rods of different diameters. Its working principle is that when multiple (for example, 2) fishing rods stay on the baffle 251, the baffle 251 drives the multiple fishing rods to rise together. When the multiple fishing rods pass through the serrated grooves on the screening plate 281, the multiple fishing rods first slide on the baffle 251 toward the bottom of the serrated grooves, and then slide on the baffle 251 in the opposite direction of the bottom of the serrated grooves as they rise. When sliding to the highest point, only one fishing rod is allowed to stay on the baffle 251, and the extra fishing rods are pushed out of the baffle 251. By adjusting the installation position of the screening plate 281 up and down, the width of the position where the fishing rods can stay on the baffle 251 can be adjusted, so that it is suitable for screening fishing rods of different diameters.
[0041] A lifting mechanism 26 is provided below the unloading platform 212, and a lifting fixing plate 261 of the lifting mechanism 26 is fixedly connected to the frame 1, a lifting cylinder 262 is fixedly installed in the middle of the lifting fixing plate 261, and a lifting cylinder top plate 263 is installed on the piston of the lifting cylinder 262, and lifting slide bars 264 are provided on both sides above the lifting cylinder top plate 263, and the number of lifting slide bars 264 on each side is two, and a top rod V-shaped plate 265 is provided at the upper end of the lifting slide bar 264, and a plurality of V-shaped grooves are provided at the upper end of the top rod V-shaped plate 265, and the V-shaped grooves are used for lifting and fixing the fishing rod, and a lifting slider 266 is sleeved on the lifting slide bar 264, and the lifting slider 266 is slidably connected to the lifting slide bar 264, and one side of the lifting slider 266 is fixedly connected to the loading rack 21 through a lifting slider seat 267, and the lifting slider 266 plays the role of a sliding guide.
[0042] The left bending detection mechanism 3 includes a bending detection linear module 31, a left air claw fixing plate 32 and a left detection air claw 33. The bending detection linear module 31 is a synchronous belt type, a ball screw type or a linear motor type. The synchronous belt type linear module is mainly composed of: belt, linear guide, aluminum alloy profile, coupling, motor, photoelectric switch, etc.; the ball screw type linear module is mainly composed of: ball screw, linear guide, aluminum alloy profile, ball screw support seat, coupling, motor, photoelectric switch, etc.
[0043] The bending detection linear module 31 drives the left air gripper fixing plate 32 to move in the horizontal direction. A plurality of left detection air grippers 33 are fixed on the left air gripper fixing plate 32. The left detection air gripper 33 includes a left detection cylinder 331 and a left fixed clamp 332. A rotating clamp 333 is provided on the inner side of the left fixed clamp 332. The rotating clamp 333 is rotatably connected to the left fixed clamp 332 through a clamp bearing 334. A clamp gasket 335 is provided on the inner side of the rotating clamp 333. The material of the clamp gasket 335 is polyurethane.
[0044] The right bending detection mechanism 4 includes a rotating table 41, on which a plurality of rotating seats 42 are installed, each rotating seat is provided with a rotating shaft 43, the rotating shaft 43 is rotatably connected to the rotating seat 42 through a bearing, a right air claw seat 44 is provided on one side of the rotating shaft 43, a right detection air claw 45 is installed on the right air claw seat 44, and the number of right detection air claws 45 is the same as the number of left detection air claws 33, a torque sensor 46 is provided on the other side of the rotating shaft 43, a gear shaft 47 is provided on the outer side of the torque sensor 46, a power gear 48 is installed on the gear shaft 47, a rack 49 is provided below the power gear 48, a plurality of power gears 48 are respectively meshed and connected with the rack 49, a rack linear module 410 is connected below the rack 49, the rack linear module 410 is fixedly connected to the rotating table 41, and the rack linear module 410 drives the rack 49 to reciprocate.
[0045] Two swing seats 40 are provided below the rotating table 41, and a swing shaft 401 is installed between the swing seats 40. The swing shaft 401 is rotationally connected to the swing seat 40 through a bearing, and the swing shaft 401 is fixedly connected to the lower surface of the rotating table 41 through a turntable connecting block 402. One side of the swing shaft 401 is driven to rotate by a swing motor or a swing rod 403. When the swing motor is used to drive the rotation, the swing motor is transmission-connected to the swing shaft 401 through a coupling.
[0046] When the swing rod 403 is used to drive the rotation, the upper end of the swing rod 403 is fixedly connected to the swing shaft 401 through the swing rod connecting block 404, and a swing rod linear bearing 405 is sleeved on the swing rod 403, and the swing rod linear bearing 405 is slidingly connected to the swing rod 403. A swing rod linear module 407 is provided on one side of the swing rod 403, and a connecting rotating shaft 4071 is provided on the slider of the swing rod linear module 407. The connecting rotating shaft 4071 is connected to the swing rod 403 through a swing rod connecting plate 406, one end of the swing rod connecting plate 406 is rotationally connected to the connecting rotating shaft 4071, and the other end of the swing rod connecting plate 406 is fixedly connected to the swing rod linear bearing 405. When the swing rod linear module 407 drives the connecting rotating shaft 4071 to move, the connecting rotating shaft 4071 drives the swing rod 403 to swing through the swing rod connecting plate 406.
[0047] When the left bending detection mechanism 3 cooperates with the right bending detection mechanism 4, the left detection air claw 33 clamps the top end of the fishing rod, and the right detection air claw 45 clamps the top tail end of the fishing rod. The bending detection linear module 31 drives the left detection air claw 33 to move horizontally toward the right bending detection mechanism 4. At the same time, the right detection air claw 45 rotates and tilts under the drive of the swing motor or the swing rod 403. At this time, the two ends of the fishing rod move inward to achieve the bending of the fishing rod; when the bending of the fishing rod reaches the maximum curvature, or during the bending process of the fishing rod, the rack linear module 410 drives the right detection air claw 45 to rotate, thereby realizing the detection of the bending and rotation of the fishing rod. If the fishing rod breaks during the above process, the torque sensor 46 obtains the torque change signal, thereby determining which fishing rod is broken.
[0048] The transport mechanism 5 is used to transport the fishing rod from the feeding mechanism 2 to the left bending detection mechanism 3 and the right bending detection mechanism 4, and to remove the broken fishing rod from the right bending detection mechanism 4 and transport it to the waste box. Since the broken part of the fishing rod of the left bending detection mechanism 3 is smaller, it directly falls into the fishing rod recovery box below.
[0049] The transport mechanism 5 includes a transport linear module 51, a material picking mechanism 52 and a material unloading mechanism 53. The transport linear module 51 drives the material picking mechanism 52 and the material unloading mechanism 53 to move at the same time. The material picking mechanism 52 includes an upper material picking seat plate 521 and a lower material picking seat plate 522. The upper material picking seat plate 521 and the lower material picking seat plate 522 are fixedly connected by a material picking connecting plate 523. A material picking lifting cylinder 524 is fixedly arranged in the middle of the lower material picking seat plate 522. A material picking lifting cylinder 524 is fixedly arranged on the piston of the material picking lifting cylinder 524. A material picking air claw plate 525 is fixedly provided with a plurality of material picking air claws 528, the number of the material picking air claws 528 is the same as the number of the left detection air claws 33, and material picking guide rods 526 are provided on both sides of the material picking lower seat plate 522, the material picking guide rods 526 are slidably connected to the material picking lower seat plate 522 through material picking linear bearings 527, the lower end of the material picking guide rod 526 is fixedly connected to the material picking air claw plate 525, and the material picking guide rod 526 is used for guiding the lifting and lowering of the material picking air claw plate 525.
[0050] Similarly, the unloading mechanism 53 includes an upper unloading plate 531 and a lower unloading plate 532, and the upper unloading plate 531 and the lower unloading plate 532 are fixedly connected by a unloading connecting plate 533. A unloading lifting cylinder 534 is fixedly provided on one side of the unloading lower seat plate 532, and a unloading air claw plate 535 is fixedly provided on the piston of the unloading lifting cylinder 534. A unloading air claw 538 is fixedly provided on the unloading air claw plate 535, and the number of unloading air claws 538 is 1. A unloading guide rod 536 is provided on the other side of the unloading lower seat plate 532, and the unloading guide rod 536 is slidably connected to the unloading lower seat plate 532 by a unloading linear bearing 537. The lower end of the unloading guide rod 536 is fixedly connected to the unloading air claw plate 535, and the unloading guide rod 536 is used for guiding the lifting and lowering of the unloading air claw plate 535.
[0051] A method for detecting the bending of a fishing rod, the method adopts the above-mentioned device for detecting the bending of a fishing rod, and the specific steps are as follows:
[0052] S1. Initialize the fishing rod bending detection equipment, adjust the installation height of the screening plate on the screening material fixing plate according to the diameter of the fishing rod, set the initial position of the left detection claw and the distance of movement to the right detection claw according to the length of the fishing rod, set the inclination angle and inclination speed of the right detection claw according to the length of the fishing rod, and set the spin angle of the right detection claw to suit the screening, bending and rotation tests of the new fishing rod material;
[0053] Adjusting the installation height of the screen plate on the screen fixing plate according to the diameter of the fishing rod can meet the screening needs of fishing rods of different diameters; setting the initial position of the left detection air claw and the distance of movement toward the right detection air claw according to the length of the fishing rod, and then setting the bending angle of the fishing rod detection, which can be set to 0-180 degrees; setting the inclination angle and inclination speed of the right detection air claw according to the length of the fishing rod, and setting the spin angle of the right detection air claw, thereby setting the test standard for the bending and rotation detection of the fishing rod.
[0054] S2. The feeding mechanism starts to work, and the excess fishing rods on the baffle are screened off by the multi-stage screening assembly, leaving only one fishing rod on each baffle;
[0055] S3. When the sensor of the feeding mechanism detects that the fishing rod is in place, the lifting mechanism lifts up multiple fishing rods at the same time, and the material handling mechanism of the handling mechanism moves the fishing rod from the unloading platform of the feeding mechanism to the left bending detection mechanism and the right bending detection mechanism;
[0056] S4. The left detection air claw clamps the top of the fishing rod, and the right detection air claw clamps the top tail end of the fishing rod. The bending detection linear module drives the left detection air claw to move horizontally toward the right detection air claw. At the same time, the right detection air claw rotates and tilts under the drive of the swing motor or the swing rod. At this time, the two ends of the fishing rod move inward to achieve the bending of the fishing rod. The bending angle of the fishing rod is set according to the length of the fishing rod and the movement distance of the left detection air claw.
[0057] S5. When the bending of the fishing rod reaches the maximum bending degree, such as the maximum bending degree of 180 degrees, or during the bending process of the fishing rod, the rack linear module drives the right detection air claw to rotate, thereby realizing the detection of the bending and rotation of the fishing rod.
[0058] S6. If the fishing rod breaks during the above bending and rotating detection process, the torque sensor obtains the torque change signal, and then determines which fishing rod is broken; the unloading mechanism of the handling mechanism removes the broken fishing rod from the right detection claw and transports it to the waste box;
[0059] S7. After the left and right detection air grippers are reset, they are opened at the same time, and the normal fishing rods are dropped into the recycling box. At this time, the broken fishing rods left on the left detection air gripper also fall into the recycling box, and are subsequently removed manually.
[0060] S8. Repeat this cycle.
[0061] The number of fishing rods detected each time is related to the number of left detection air claws and right detection air claws set. To improve the efficiency of detection, the number of left detection air claws and right detection air claws can be increased.
[0062] The present invention solves the technical problems of low work efficiency, high labor intensity and differences in detection standards in manual detection, realizes separate bending detection or separate spin detection of fishing rods, and realizes the detection of bending and rotation of fishing rods.
[0063] The present invention uses a multi-stage screening component of a feeding mechanism to screen out excess fish rods on the baffle, so that only one fish rod is left on each baffle, thereby realizing automatic loading and sorting of fish rods; the fishing rods are transported from the unloading platform of the feeding mechanism to the left bending detection mechanism and the right bending detection mechanism through the picking mechanism of the transport mechanism, and the broken fish rods are removed from the right bending detection mechanism and transported to a waste box.
[0064] When the left bending detection mechanism works with the right bending detection mechanism, the left detection air claw clamps the top end of the fishing rod, and the right detection air claw clamps the top tail end of the fishing rod. The bending detection linear module drives the left detection air claw to move horizontally toward the right bending detection mechanism. At the same time, the right detection air claw rotates and tilts under the drive of the swing motor or the swing rod. At this time, the two ends of the fishing rod move inward to achieve the bending of the fishing rod; when the bending of the fishing rod reaches the maximum curvature, or during the bending process of the fishing rod, the rack linear module drives the right detection air claw to rotate, thereby realizing the detection of the bending and rotation of the fishing rod. If the fishing rod breaks during the above process, the torque change signal is obtained through the torque sensor to determine the position where the fishing rod breaks.
[0065] However, the above description is only a specific embodiment of the present invention and should not be used to limit the scope of implementation of the present invention. Therefore, the replacement of equivalent components, or equivalent changes and modifications made according to the scope of protection of the present invention should still fall within the scope covered by the claims of the present invention.
Claims
1. A fishing rod bending detection device, characterized in that: It includes a frame and a feeding mechanism, a left bending detection mechanism, a right bending detection mechanism and a conveying mechanism fixed on the frame. The feeding mechanism is used for screening and loading fishing rods. The left bending detection mechanism and the right bending detection mechanism are arranged opposite to each other and are located at the rear end of the feeding mechanism. The left bending detection mechanism and the right bending detection mechanism are used for bending and rotation detection of fishing rods. The left bending detection mechanism includes a bending detection linear module, a left air gripper fixing plate and a left detection air gripper. The right bending detection mechanism includes a rotating table. A right detection air gripper, a torque sensor and a torsion mechanism are installed on the rotating table. A swinging mechanism is provided under the rotating table. The conveying mechanism is used for conveying and unloading operations of fishing rods. The conveying mechanism includes a conveying linear module, a picking mechanism and a unloading mechanism. The conveying linear module simultaneously drives the picking mechanism and the unloading mechanism to move.
2. A fishing rod bending detection device according to claim 1, characterized in that: The feeding mechanism comprises a loading rack and a feeding base, and the loading rack and the feeding base are connected via a feeding slide rail and a feeding slider.
3. A fishing rod bending detection device according to claim 2, characterized in that: A loading platform is provided at the lower end of the loading rack, and a discharging platform is provided at the upper end of the loading rack. The loading platform and the discharging platform are connected by a conveyor belt, and baffles distributed at intervals are provided on the conveyor belt. An in-place sensor is provided on the discharging platform.
4. A fishing rod bending detection device according to claim 3, characterized in that: A lifting mechanism is provided under the unloading platform, and the lifting mechanism includes a lifting cylinder, a lifting cylinder top plate is installed on the piston of the lifting cylinder, lifting slide bars are provided on both sides above the lifting cylinder top plate, a push rod V-shaped plate is provided at the upper end of the lifting slide bar, and a plurality of V-shaped grooves are provided at the upper end of the push rod V-shaped plate.
5. A fishing rod bending detection device according to claim 1, characterized in that: A plurality of left detection air grippers are fixedly provided on the left air gripper fixing plate. The left detection air gripper comprises a left detection cylinder and a left fixed gripper. A rotating gripper is provided on the inner side of the left fixed gripper. The rotating gripper is rotationally connected to the left fixed gripper through a gripper bearing.
6. A fishing rod bending detection device according to claim 1, characterized in that: A plurality of rotating seats are installed on the rotating table, each of which is provided with a rotating shaft, a right detection air claw is installed on one side of the rotating shaft, a torque sensor is provided on the other side of the rotating shaft, a power gear is provided on the outer side of the torque sensor, a rack is provided below the power gear, and a rack linear module is connected below the rack.
7. A fishing rod bending detection device according to claim 6, characterized in that: Two swing seats are provided below the rotating table, a swing shaft is installed between the swing seats, the swing shaft is fixedly connected to the lower surface of the rotating table through a rotating table connecting block, and one side of the swing shaft is driven to rotate by a swing motor or a swing rod.
8. A fishing rod bending detection device according to claim 7, characterized in that: The upper end of the swing arm is fixedly connected to the swing shaft through a swing arm connecting block, a swing arm linear bearing is sleeved on the swing arm, a swing arm linear module is provided on one side of the swing arm, a connecting rotating shaft is provided on the slider of the swing arm linear module, and the connecting rotating shaft is connected to the swing arm through a swing arm connecting plate.
9. A fishing rod bending detection device according to claim 1, characterized in that: The material picking mechanism includes an upper material picking base plate and a lower material picking base plate, and the upper material picking base plate and the lower material picking base plate are fixedly connected by a material picking connecting plate. A material picking lifting cylinder is fixedly provided in the middle of the lower material picking base plate, and a material picking air claw plate is fixedly provided on the piston of the material picking lifting cylinder. A plurality of material picking air claws are fixedly provided on the material picking air claw plate. Material picking guide rods are provided on both sides of the lower material picking base plate, and the material picking guide rods are slidably connected to the lower material picking base plate through material picking linear bearings, and the lower end of the material picking guide rod is fixedly connected to the material picking air claw plate.
10. A fishing rod bending detection device according to claim 1, characterized in that: The unloading mechanism includes an upper unloading plate and a lower unloading plate, and the upper unloading plate and the lower unloading plate are fixedly connected by a unloading connecting plate. A unloading lifting cylinder is fixedly provided on one side of the lower unloading plate, and a unloading air claw plate is fixedly provided on the piston of the unloading lifting cylinder, and a unloading air claw plate is fixedly provided with an unloading air claw. A unloading guide rod is provided on the other side of the lower unloading plate, and the unloading guide rod is slidably connected to the lower unloading plate through a unloading linear bearing, and the lower end of the unloading guide rod is fixedly connected to the unloading air claw plate.