Automatic feeding and discharging battery cover appearance detection sorting machine

Abstract

The utility model discloses an automatic feeding and discharging battery cover appearance detection sorting machine which comprises a Y-axis feeding module and a feeding belt line in butt joint with the Y-axis feeding module, one side of the feeding belt line is provided with a detection module and a tray feeding transplanting module, the feeding transplanting module is erected above the feeding belt line, and the detection module and the tray feeding transplanting module are arranged on the Y-axis feeding module. An OK product transplanting module and an NG product transplanting module are sequentially arranged on one side of the feeding transplanting module, and an OK product receiving module and an NG product receiving module are arranged below the OK product transplanting module and the NG product transplanting module correspondingly. The device has the advantages that automatic feeding, detecting, sorting, OK product placing and discharging and NG product placing and discharging are integrated, manual assistance is not needed, the automation degree is high, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of battery cover detection, in particular to an automatic loading and unloading battery cover appearance detection and sorting machine. Background Art

[0002] Lithium-ion batteries are widely used in electronic communications, energy storage equipment, electric vehicles, aerospace and other fields due to their high specific energy, no pollution, and no memory effect. As a medium for lithium ion migration and charge transfer, electrolyte is an indispensable and important component of lithium-ion batteries. The injection of electrolyte is also a key step in the production process of lithium batteries.

[0003] The battery cover of a lithium battery can seal the inside of the battery to ensure the safe use of the lithium battery. The battery cover is composed of a cover, a pole, a liquid filling port, and an explosion-proof valve assembly, and is sealed and assembled with the battery module through a sealing ring. During the production process of the battery cover, it is necessary to conduct a comprehensive inspection of the appearance and size of the battery cover, including inspections of scratches, oil stains, damage, and other poor appearance.

[0004] In the existing battery cover inspection equipment, the inspected products are sorted into different flow channels and require manual assistance for collection. This cannot meet the requirements of fully automated operation and has low production efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic loading and unloading battery cover appearance inspection and sorting machine to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The utility model provides an automatic loading and unloading battery cover appearance inspection and sorting machine, comprising a Y-axis loading module and a loading belt line connected thereto, wherein a detection module and a Tray loading and transplanting module are respectively arranged on one side of the loading belt line, a loading and transplanting module is arranged above the loading belt line, an OK product transplanting module and an NG product transplanting module are sequentially arranged on one side of the loading and transplanting module, and an OK product receiving module and an NG product receiving module are respectively arranged below the OK product transplanting module and the NG product transplanting module.

[0008] Furthermore, an NG unloading flow line and an OK unloading flow line are respectively arranged on one side and the front end of the detection module, and the detection module includes a detection belt line connected to the loading belt line, and a plurality of visual inspection cameras are arranged at the front and rear ends of the detection belt line.

[0009] Furthermore, the OK product transplanting module is respectively set up above the OK material unloading flow line and the OK product receiving module, and the NG product transplanting module is respectively set up above the NG material unloading flow line and the NG product receiving module.

[0010] Furthermore, the tray loading and transplanting module includes a tray conveyor belt, a tray lifting platform is provided on one side of the tray conveyor belt, a tray cache table is provided on the side of the tray lifting platform close to the OK product receiving module, and a tray transport mechanism is also provided at the front end of the tray lifting platform and the tray cache table.

[0011] Furthermore, the OK product receiving module includes a Tray material receiving belt, one side of the Tray material receiving belt is provided with a Tray material receiving lifting platform, and one side of the Tray material receiving belt is connected to the Tray material buffer platform.

[0012] Furthermore, the NG product receiving module includes a receiving rack, on which a plurality of single clamps arranged in parallel are provided, and the NG product receiving module is located on one side of the tray receiving belt.

[0013] Furthermore, the feeding and transplanting module includes an X-axis linear module, and an online feeding and transporting mechanism and an offline feeding and transporting mechanism are respectively arranged on both sides of the X-axis linear module, and the online feeding and transporting mechanism is arranged corresponding to the detection module.

[0014] Beneficial effects: An automated loading and unloading battery cover appearance inspection and sorting machine, the equipment adopts a loading belt line, an inspection module, a loading and transplanting module, an NG unloading flow line and an OK unloading flow line to realize automated loading, inspection and sorting operations, and cooperates with the Tray loading and transplanting module, the OK product transplanting module and the NG product transplanting module to grasp the products from the OK unloading flow line and the NG unloading flow line respectively and place them in the OK product receiving module and the NG product receiving module to realize automatic unloading operations after sorting. The equipment integrates automated loading, inspection, sorting, OK product tray unloading and NG product tray unloading, does not require manual assistance, has a high degree of automation, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the Tray loading and transplanting module of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the feeding and transplanting module of the utility model;

[0018] Figure 4This is a schematic diagram of the OK product receiving module structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the NG product receiving module of the utility model.

[0020] Reference numerals

[0021] 1-Y-axis loading module, 2-loading belt line, 3-detection module, 31-detection belt line, 32-visual inspection camera, 4-Tray loading and transplanting module, 41-Tray conveyor belt, 42-Tray lifting platform, 43-Tray buffer platform, 44-Tray handling mechanism, 5-loading and transplanting module, 51-X-axis linear module, 52-online loading and transporting mechanism, 53-offline loading and transporting mechanism, 6-OK product transplanting module, 7-NG product transplanting module, 8-OK product receiving module, 81-Tray receiving belt, 82-Tray receiving lifting platform, 9-NG product receiving module, 91-receiving rack, 92-single clamp, 10-NG unloading streamline, 11-OK unloading streamline. DETAILED DESCRIPTION

[0022] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0023] Example

[0024] like Figure 1-5 As shown, an automatic loading and unloading battery cover appearance inspection and sorting machine includes a Y-axis loading module 1 and a loading belt line 2 connected thereto, a detection module 3 and a Tray loading and transplanting module 4 are respectively arranged on one side of the loading belt line 2, a loading and transplanting module 5 is arranged above the loading belt line 2, an OK product transplanting module 6 and an NG product transplanting module 7 are sequentially arranged on one side of the loading and transplanting module 5, and an OK product receiving module 8 and an NG product receiving module 9 are respectively arranged below the OK product transplanting module 6 and the NG product transplanting module 7.

[0025] An NG unloading streamline 10 and an OK unloading streamline 11 are respectively arranged on one side and the front end of the detection module 3. The detection module 3 includes a detection belt line 31 connected to the loading belt line 2. A plurality of visual inspection cameras 32 are arranged at the front and rear ends of the detection belt line 31. The plurality of visual inspection cameras 32 can realize all-round inspection of the top, bottom, front, back, left and right of the battery cover. The two ends of the detection belt line 31 are respectively connected to the loading belt line 2 and the NG unloading streamline 10 and the OK unloading streamline 11, so as to realize automatic loading, inspection, sorting and unloading, and a linear conveying track to improve the inspection efficiency.

[0026] The OK product transplanting module 6 is respectively set up above the OK unloading flow line 11 and the OK product receiving module 8, and the NG product transplanting module 7 is respectively set up above the NG unloading flow line 10 and the NG product receiving module 9. The OK unloading flow line 11 is arranged in parallel with the detection belt line 31. The battery covers that have passed the inspection are grabbed by the OK product transplanting module 6 and placed on the OK unloading flow line 11 to wait for collection on the display plate. Then, the OK product transplanting module 6 grabs them one by one and puts them into the empty Tray of the OK product receiving module 8. The battery covers that have failed the inspection flow directly from the detection belt line 31 to the NG unloading flow line 10, and are grabbed by the NG product transplanting module 7 and placed in the single clamp 92 of the NG product receiving module 9 to be collected in a stacked manner.

[0027] The tray loading and transplanting module 4 includes a tray conveyor belt 41, a tray lifting platform 42 is provided on one side of the tray conveyor belt 41, a tray buffer platform 43 is provided on the side of the tray lifting platform 42 close to the OK product receiving module 8, and a tray transporting mechanism 44 is also provided at the front end of the tray lifting platform 42 and the tray buffer platform 43, and the OK product receiving module 8 includes a tray receiving belt 81, and a tray receiving lifting platform 82 is provided on one side of the tray receiving belt 81. Empty trays are loaded through the tray conveyor belt 41, transported one by one toward the tray lifting platform 42, and lifted upward by the tray lifting platform 42, and then adsorbed by the tray transporting mechanism 44 and grabbed onto the tray buffer platform 43 for standby use. One side of the tray receiving belt 81 is connected to the Tr The tray buffer tables 43 are connected to each other. When OK products need to be placed, the empty tray on the tray buffer table 43 is adsorbed and placed on the tray receiving belt 81 by the tray transport mechanism 44, and is grabbed one by one by the OK product transplanting module 6 and placed in the empty tray. After the tray is full, it is transported to the tray receiving lifting platform 82 for unloading along the tray receiving belt 81, thereby realizing the automatic placement and unloading of OK products. The NG product receiving module 9 includes a receiving rack 91, and a plurality of single clamps 92 arranged in parallel are provided on the receiving rack 91. The NG product receiving module 9 is located on one side of the tray receiving belt 81. NG products flow directly into the NG unloading flow line 10 from the detection belt line 31, and are adsorbed and grabbed by the NG product transplanting module 7 and placed in the single clamp 92 of the NG product receiving module 9, thereby realizing the automatic placement and unloading of NG products.

[0028] In this embodiment, the loading and transplanting module 5 includes an X-axis linear module 51, and an online loading and transporting mechanism 52 and an offline loading and transporting mechanism 53 are respectively arranged on both sides of the X-axis linear module 51. The online loading and transporting mechanism 52 is arranged corresponding to the detection module 3. The online loading and transporting mechanism 52 and the offline loading and transporting mechanism 53 are respectively arranged above the loading belt line 2. The battery cover is grabbed from outside the equipment by the Y-axis loading module 1 and placed on the loading belt line. It is adsorbed and rotated 90 degrees by the online loading and transporting mechanism 52 and placed in the detection module 3. It is transported and detected along the detection belt line 31 of the detection module 3. When the equipment is in the offline loading mode, the offline loading and transporting mechanism 53 is automatically started.

[0029] When in use, the battery cover products are loaded from outside the equipment, and are clamped from the conveyor line connected to the loading belt line 2 by the Y-axis loading module 1 and placed on the loading belt line 2 for loading one by one. Then, they are adsorbed and rotated 90 degrees by the online loading and conveying mechanism 52 and placed into the inspection module 3. The online loading and conveying mechanism 52 achieves the inspection purpose during the conveying process. After being placed on the inspection module 3, they are passed through multiple visual inspection cameras 32 one by one to realize the all-round appearance inspection of the top, bottom, front, back, left and right of the battery cover. The OK product transplanting module 6 and the NG product transplanting module 7 automatically transport the distinguished battery covers to the OK unloading flow line 11 or the NG unloading flow line 10 according to the inspection results. The OK products are automatically unloaded after being placed on the Tray plate, and the NG products are automatically unloaded by stacking with a single clamp. This equipment integrates automatic loading, inspection, sorting, OK product unloading and NG product unloading, without manual assistance, and has a high degree of automation.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions recorded in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the utility model content within the protection scope of the utility model.

Claims

1. An automatic loading and unloading battery cover appearance inspection and sorting machine, characterized by: The invention comprises a Y-axis feeding module (1) and a feeding belt line (2) connected thereto, wherein a detection module (3) and a tray feeding and transplanting module (4) are respectively arranged on one side of the feeding belt line (2), a feeding and transplanting module (5) is arranged above the feeding belt line (2), an OK product transplanting module (6) and an NG product transplanting module (7) are arranged in sequence on one side of the feeding and transplanting module (5), and an OK product receiving module (8) and an NG product receiving module (9) are respectively arranged below the OK product transplanting module (6) and the NG product transplanting module (7).

2. According to claim 1, an automatic loading and unloading battery cover appearance inspection and sorting machine is characterized by: An NG material discharge flow line (10) and an OK material discharge flow line (11) are respectively arranged on one side and the front end of the detection module (3); the detection module (3) comprises a detection belt line (31) connected to the loading belt line (2); and a plurality of visual detection cameras (32) are arranged at the front and rear ends of the detection belt line (31).

3. The automatic loading and unloading battery cover appearance inspection and sorting machine according to claim 2 is characterized by: The OK product transplanting module (6) is respectively installed above the OK material discharging flow line (11) and the OK product receiving module (8), and the NG product transplanting module (7) is respectively installed above the NG material discharging flow line (10) and the NG product receiving module (9).

4. The automatic loading and unloading battery cover appearance inspection and sorting machine according to claim 1 is characterized by: The tray loading and transplanting module (4) comprises a tray conveyor belt (41), a tray lifting platform (42) is provided on one side of the tray conveyor belt (41), a tray buffering platform (43) is provided on the side of the tray lifting platform (42) close to the OK product receiving module (8), and a tray transporting mechanism (44) is also provided at the front end of the tray lifting platform (42) and the tray buffering platform (43).

5. The automatic loading and unloading battery cover appearance inspection and sorting machine according to claim 4 is characterized by: The OK product receiving module (8) comprises a tray receiving belt (81), one side of the tray receiving belt (81) is provided with a tray receiving lifting platform (82), and one side of the tray receiving belt (81) is connected to the tray buffer platform (43).

6. The automatic loading and unloading battery cover appearance inspection and sorting machine according to claim 5 is characterized by: The NG product receiving module (9) comprises a receiving frame (91), on which a plurality of single clamps (92) arranged in parallel are provided. The NG product receiving module (9) is located on one side of the tray receiving belt (81).

7. The automatic loading and unloading battery cover appearance inspection and sorting machine according to claim 1 is characterized by: The loading and transplanting module (5) comprises an X-axis linear module (51), and an online loading and transporting mechanism (52) and an offline loading and transporting mechanism (53) are respectively arranged on both sides of the X-axis linear module (51), and the online loading and transporting mechanism (52) is arranged corresponding to the detection module (3).

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