Pipe fitting cutting device

By designing a pipe fitting cutting device, using technical means such as servo motors and electric push rods, efficient cutting of pipe fittings is achieved, solving the problems of low cutting efficiency and high labor costs in the existing technology, improving processing efficiency and reducing labor intensity.

CN222608163UActive Publication Date: 2025-03-14GUIZHOU DINGFENG SHENGMAO MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202420666152.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-14
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

In the prior art, the pipe fittings cutting process is low efficiency and labor costs are high, especially for steel pipes with smaller diameters, which are large in quantity and labor intensity.

Method used

A pipe fitting cutting device is designed, using servo motors, gears, long grooves, long racks, wave placement plates, U-frames, cylinders, wave extrusion plates, electric push rods and pipe cutting machine body. The thin steel pipes are driven to move for long distances through the motor operation, and the electric push rods drive the rubber plates to push the thin steel pipes to move for short distances, achieving cutting of different lengths, and improving efficiency through the limit of the wave extrusion plates.

Benefits of technology

Efficient cutting of multiple thin steel pipes of different lengths is achieved, processing efficiency is improved, labor costs and labor intensity are reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222608163U_ABST
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Abstract

The utility model discloses a pipe fitting cutting device which comprises a machine frame, two machine bases are connected in the machine frame in a sliding mode, a same transverse plate is fixedly connected between the two machine bases, a round frame is fixedly connected to the bottom of the transverse plate, a servo motor is fixedly connected to the inner wall of the round frame, and a cutting mechanism is fixedly connected to the inner wall of the servo motor. The bottom of an output shaft of the servo motor is fixedly connected with a gear. Through the arrangement of the round frame, the servo motor, the gear, the long groove, the long rack, the wave placing plate, the U-shaped frame, the air cylinder, the wave extrusion plate, the round rod, the end plate, the rubber plate and the electric push rod, the motor runs to drive the thin steel pipe to move for a long distance, long-size cutting is achieved, the electric push rod drives the rubber plate to push the thin steel pipe to move for a short distance, short-size cutting is achieved, and cutting efficiency is improved. And meanwhile, the multiple thin steel pipes are limited through the wave extrusion plate during cutting, the machining efficiency is improved, and the labor cost and the labor intensity are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to a pipe cutting device. Background Art

[0002] Pipe fittings are a general term for parts used for connection, control, direction change, flow diversion, sealing and support in pipeline systems. They can connect pipes into a complete pipeline system and play a key role in the pipeline system. There are many types of pipe fittings. According to different processing techniques, they can be divided into butt-welding pipe fittings (including those with welds and those without welds), socket welding pipe fittings, threaded pipe fittings, flange pipe fittings, etc. In the processing of pipe fittings, it is often necessary to cut the pipe fittings first to facilitate subsequent welding, polishing, grinding and other processes.

[0003] In the prior art, the pipe cutting process is often carried out by a pipe cutting machine. In simple terms, the working process is to manually insert the end of the pipe into the machine tool, and the controller on the machine tool drives the chuck to clamp the pipe through the driver, and then the drive motor of the machine tool drives the pipe to rotate, and finally the pipe is cut by the radially fed cutter to complete the cutting of the pipe; after the pipe is loaded, one end needs to be manually aligned, and the process of axial feeding of the pipe after one cutting needs to be completed manually, so the processing efficiency is low and the labor cost is high, especially for steel pipes with smaller diameters, the number is large and the labor intensity is high, so we propose a pipe cutting device to solve the above problems. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a pipe cutting device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A pipe cutting device comprises a machine frame, wherein two machine bases are slidably connected inside the machine frame, a same horizontal plate is fixedly connected between the two machine bases, a round frame is fixedly connected to the bottom of the horizontal plate, a servo motor is fixedly connected to the inner wall of the round frame, a gear is fixedly connected to the bottom of the output shaft of the servo motor, a long groove is provided inside the machine frame, a long rack is fixedly connected to the inner wall of the long groove, the gear and the long rack are meshingly connected, an electromagnet is fixedly connected to the bottom of the two machine bases, four assembly holes are provided on the top of the machine base, magnetic columns are slidably connected to the inner walls of the four assembly holes, the tops of the four magnetic columns are fixedly connected to the same wave placement plate, a U-shaped frame is fixedly connected to the top of one of the machine bases, a cylinder is fixedly connected to the top of the U-shaped frame, a wave extrusion plate is fixedly connected to the bottom of the output end of the cylinder, and a pushing mechanism is provided inside the machine frame.

[0007] Preferably, the pushing mechanism includes an electric push rod, and the outer wall of the other machine base is provided with two circular holes, the inner walls of the two circular holes are slidably connected with round rods, one end of the two round rods are fixedly connected to the same end plate, the outer wall of the other machine base is fixedly connected to the outer wall of the electric push rod, and the outer wall of the output end of the electric push rod is fixedly connected to the outer wall of the end plate. The electric push rod is provided to drive the end plate to move, so that multiple thin steel tubes can move in a unified manner.

[0008] Preferably, a sliding hole is opened on the top of the U-shaped frame, and the inner wall of the sliding hole is slidably connected to the outer wall of the output end of the cylinder.

[0009] Preferably, a frame is installed on the outer wall of the machine frame, and a pipe cutting machine body is fixedly connected to the top of the frame. The pipe cutting machine body consists of a machine tool base, a cutting knife, a clamping device, a feeding device, a tail frame, a workbench and a lubrication and cooling system.

[0010] Preferably, a material guide plate is fixedly connected to one end of the machine frame, and the material guide plate is arranged at an angle to facilitate the output of the cut thin steel tubes.

[0011] Preferably, a rubber plate is fixedly connected to the outer wall of the end plate. After the rubber plate contacts one end of the plurality of thin steel tubes, a certain friction force is exerted on the contact surface to prevent the plurality of thin steel tubes from sliding during movement.

[0012] Preferably, a tripod is fixedly connected to the bottom of the frame.

[0013] Compared with the prior art, the advantages of the utility model are:

[0014] This solution is provided with a circular frame, a servo motor, gears, a long groove, a long rack, a wave placement plate, a U-shaped frame, a cylinder, a wave extrusion plate, a round rod, an end plate, a rubber plate and an electric push rod. The operation of the motor drives the thin steel tube to move a long distance to achieve long-size cutting. The electric push rod drives the rubber plate to push the thin steel tube to move a short distance to achieve short-size cutting, thereby meeting the cutting requirements of multiple thin steel tubes of different lengths. At the same time, the wave extrusion plate is used to limit the position of multiple thin steel tubes during cutting, thereby improving processing efficiency and reducing labor costs and labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 This is a schematic diagram of a top cross-sectional structure of a pipe cutting device proposed by the utility model;

[0017] Figure 2 A schematic diagram of a side cross-sectional structure of a pipe cutting device proposed by the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of a wave placement plate of a pipe cutting device proposed by the utility model.

[0019] In the figure: 1. machine frame; 2. machine base; 3. horizontal plate; 4. round frame; 5. servo motor; 6. gear; 7. long slot; 8. long rack; 9. electromagnet; 10. magnetic column; 11. wave placement plate; 12. U-shaped frame; 13. cylinder; 14. wave extrusion plate; 15. round rod; 16. end plate; 17. rubber plate; 18. electric push rod; 19. pipe cutting machine body; 20. guide plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Depend on Figure 1-Figure 3 As shown, it relates to a pipe cutting device, including a machine frame 1, a tripod is fixedly connected to the bottom of the machine frame 1, two guide rails are installed inside the machine frame 1, two machine bases 2 are slidably connected inside the machine frame 1, a same horizontal plate 3 is fixedly connected between the two machine bases 2, a round frame 4 is fixedly connected to the bottom of the horizontal plate 3, a servo motor 5 is fixedly connected to the inner wall of the round frame 4, a gear 6 is fixedly connected to the bottom of the output shaft of the servo motor 5, a long groove 7 is opened inside the machine frame 1, a long rack 8 is fixedly connected to the inner wall of the long groove 7, the gear 6 is meshed with the long rack 8, the servo motor 5 is operated to rotate the gear 6, the gear 6 rotates and walks on the long rack 8, and the two machine bases 2 slide along the guide rails in the machine frame 1.

[0022] The bottom of the two machine bases 2 are fixedly connected with electromagnets 9, the top of the machine base 2 is provided with four assembly holes, the inner walls of the four assembly holes are slidably connected with magnetic columns 10, and the tops of the four magnetic columns 10 are fixedly connected with the same wave placement plate 11. The operation of the electromagnet 9 fixes the four magnetic columns 10 through magnetic force, so that the wave placement plate 11 is fixed to the top of the machine base 2. At the same time, when the electromagnet 9 releases the magnetic force, it is convenient to replace the wave placement plate 11 to match thin steel pipes of different sizes.

[0023] A U-shaped frame 12 is fixedly connected to the top of one of the machine bases 2, and a cylinder 13 is fixedly connected to the top of the U-shaped frame 12. A sliding hole is opened on the top of the U-shaped frame 12, and the inner wall of the sliding hole is slidably connected to the outer wall of the output end of the cylinder 13. A wave extrusion plate 14 is fixedly connected to the bottom of the output end of the cylinder 13. The operation of the cylinder 13 causes the wave extrusion plate 14 to move up and down.

[0024] A pushing mechanism is provided inside the machine frame 1, and the pushing mechanism includes an electric push rod 18. Another machine base 2 has two circular holes on its outer wall, and round rods 15 are slidably connected to the inner walls of the two circular holes. One end of the two round rods 15 is fixedly connected to the same end plate 16, and a rubber plate 17 is fixedly connected to the outer wall of the end plate 16. The end plate 16 and the rubber plate 17 are assisted by the two round rods 15 when moving.

[0025] The outer wall of the other machine base 2 is fixedly connected to the outer wall of the electric push rod 18, the outer wall of the output end of the electric push rod 18 is fixedly connected to the outer wall of the end plate 16, the outer wall of the machine frame 1 is installed with a rack, the top of the rack is fixedly connected to the pipe cutting machine body 19, and one end of the machine frame 1 is fixedly connected to a material guide plate 20.

[0026] Working principle: When in use, the electric push rod 18 operates to move the end plate 16 to the left by a certain distance, leaving enough length space, and place multiple thin steel pipes on one of the wave placement plates 11 through the existing round pipe loader, and then manually level them. The electric push rod 18 operates to move the end plate 16 to the right so that the rubber plate 17 contacts one end of the thin steel pipe, and drives the multiple thin steel pipes to move toward the other wave placement plate 11. The horizontal plate 3 assists the multiple thin steel pipes to move and prevent them from falling, so that the multiple thin steel pipes are supported by the two wave placement plates 11, and the cylinder 13 operates to move the wave extrusion plate 14 downward. The wave extrusion plate 14 moves downward to squeeze and limit the top of the thin steel pipe below, and the servo motor 5 runs to rotate the gear 6, and the gear 6 rotates and walks on the long rack 8, thereby driving the two machine bases 2 to move, and driving the thin steel pipe to move a long distance. When the electric push rod 18 is running, the cylinder 13 runs to reset the wave extrusion plate 14 upward, and the electric push rod 18 drives the rubber plate 17 to push the thin steel pipe to move a short distance, thereby realizing short-size cutting and meeting the cutting requirements of multiple thin steel pipes of different lengths. At the same time, during cutting, the driving device on the pipe cutting machine body 19 is moved, and the cutting knife rotates to cut multiple thin steel pipes.

[0027] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A tube cutting device, comprising a machine frame (1), characterized in that: The machine frame (1) is internally slidably connected to two machine bases (2), a common horizontal plate (3) is fixedly connected between the two machine bases (2), a circular frame (4) is fixedly connected to the bottom of the horizontal plate (3), a servo motor (5) is fixedly connected to the inner wall of the circular frame (4), a gear (6) is fixedly connected to the bottom of the output shaft of the servo motor (5), a long groove (7) is provided inside the machine frame (1), a long rack (8) is fixedly connected to the inner wall of the long groove (7), the gear (6) and the long rack (8) are meshingly connected, and the two machine bases are fixedly connected to each other. The bottom of each of the bases (2) is fixedly connected to an electromagnet (9), the top of the base (2) is provided with four assembly holes, the inner walls of the four assembly holes are slidably connected to magnetic columns (10), the tops of the four magnetic columns (10) are fixedly connected to the same wave placement plate (11), the top of one of the bases (2) is fixedly connected to a U-shaped frame (12), the top of the U-shaped frame (12) is fixedly connected to a cylinder (13), the bottom of the output end of the cylinder (13) is fixedly connected to a wave extrusion plate (14), and a pushing mechanism is provided inside the frame (1).

2. A pipe cutting device according to claim 1, characterized in that: The pushing mechanism comprises an electric push rod (18); the outer wall of the other machine base (2) is provided with two circular holes; the inner walls of the two circular holes are slidably connected with round rods (15); one end of the two round rods (15) is fixedly connected with the same end plate (16); the outer wall of the other machine base (2) is fixedly connected with the outer wall of the electric push rod (18); and the outer wall of the output end of the electric push rod (18) is fixedly connected with the outer wall of the end plate (16).

3. A pipe cutting device according to claim 1, characterized in that: A sliding hole is provided on the top of the U-shaped frame (12), and the inner wall of the sliding hole is slidably connected to the outer wall of the output end of the cylinder (13).

4. A tube cutting device according to claim 1, characterized in that: A frame is installed on the outer wall of the machine frame (1), and a pipe cutting machine body (19) is fixedly connected to the top of the frame.

5. The tube cutting device according to claim 1, characterized in that: A material guide plate (20) is fixedly connected to one end of the machine frame (1).

6. A tube cutting device according to claim 2, characterized in that: The outer wall of the end plate (16) is fixedly connected with a rubber plate (17).

7. The tube cutting device according to claim 1, characterized in that: The bottom of the machine frame (1) is fixedly connected with a tripod.