Auxiliary device for field welding of photovoltaic panel connecting frame

By designing an auxiliary device for on-site welding of photovoltaic panel connecting frames including C-rails, arc scales, fixtures and support nails, the problem of difficulty in adjusting the angle of the oblique bracket is solved, and the angle accuracy after welding is achieved is achieved.

CN222608457UActive Publication Date: 2025-03-14LUOYANG KULINAN NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202420438475.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-03-14
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

When the terrain of the bracket is complex, the angle of the oblique bracket is difficult to adjust and it is difficult to weld, resulting in dislocation of movement during welding and affecting the welding quality.

Method used

An auxiliary device for on-site welding of photovoltaic panel connecting frames is designed, including C-type rails, arc scales, fixing parts and support nails. By fixing fixing screws and C-type rails, the frame rod is limited to a fixed angle by the fixing parts and arc scales, reducing movement misalignment during welding, and accurately adjusting the angle of the frame rod through the adjustment knob.

Benefits of technology

Through the coordination of fixing screws and arc scales, the movement misalignment during welding is reduced, the accuracy and efficiency of welding is improved, and more precise angle control is achieved through the adjustment knob to improve the angle accuracy after welding.

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Abstract

The utility model relates to the technical field of welding auxiliary clamps, in particular to a photovoltaic panel connecting frame on-site welding auxiliary device which comprises C-shaped rails and an arc-shaped ruler, one ends of the two C-shaped rails are hinged to each other, the sides, away from each other, of the C-shaped rails are in threaded connection with fixing screws, the first end of the arc-shaped ruler is fixedly connected to the C-shaped rails, and the second end of the arc-shaped ruler slidably penetrates through the other C-shaped rail. Angle scales are marked on the arc-shaped ruler, a fixing piece is fixedly installed on the side face of the C-shaped rail slidably connected with the arc-shaped ruler, the arc-shaped ruler slidably penetrates through the fixing piece, the fixing piece is used for fixing the position of the arc-shaped ruler, and a supporting nail is fixedly installed on the bottom face of the outer side of the C-shaped rail. The fixing screws and the C-shaped rail are fixed, so that the two frame rods are limited at a fixed angle by the fixing pieces and the arc-shaped ruler, moving dislocation in the welding process is reduced, and welding is facilitated.
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Description

Technical Field

[0001] The present application relates to the technical field of welding auxiliary clamps, and in particular to an auxiliary device for on-site welding of a photovoltaic panel connection frame. Background Art

[0002] Photovoltaic panels are plate-shaped components that generate electricity through light energy. When installing photovoltaic panels, they are usually fixed and supported by steel frame-shaped brackets. Most brackets are prefabricated and can be installed directly on site.

[0003] However, when the terrain for installing the bracket is complex, the bracket needs to be made on site or modified. In order to increase the light exposure time and light intensity of the photovoltaic panels, the photovoltaic panels are usually installed at an angle to facilitate alignment with the sun. When welding the bracket on site, the angle of the inclined bracket is difficult to adjust and is not easy to weld. Summary of the invention

[0004] In view of the deficiencies in the prior art, the purpose of the present application is to provide a welding auxiliary device that is convenient for fixing the angle of the weldment.

[0005] The above application objectives of this application are achieved through the following technical solutions:

[0006] An auxiliary device for on-site welding of a photovoltaic panel connection frame, comprising:

[0007] C-shaped rails, two C-shaped rails are hinged to each other at one end;

[0008] A fixing screw, the fixing screw being threadedly connected to one side of the C-shaped rail away from the other side;

[0009] An arc ruler, wherein a first end of the arc ruler is fixedly connected to the C-shaped rail, and a second end of the arc ruler is slidably passed through another C-shaped rail, and an angle scale is marked on the arc ruler;

[0010] A fixing member, the fixing member is fixedly mounted on the side of the C-shaped rail, the arc ruler slidably passes through the fixing member, and the fixing member is used to fix the position of the arc ruler;

[0011] A support nail is fixedly mounted on the outer bottom surface of the C-shaped rail.

[0012] Optionally, the fixing member includes a fixing tube, the arc ruler can slide through the fixing tube, an adjusting knob is rotatably installed on the fixing tube, one side of the arc ruler is configured to be toothed, one end of the adjusting knob located in the fixing tube is engaged with the arc ruler, and the fixing tube is threadedly connected with a tightening screw, and the tightening screw abuts against the adjusting knob.

[0013] Optionally, the side surface of the adjusting knob is configured as a tooth surface, and the tightening screw abuts against the tooth surface.

[0014] Optionally, a plurality of fixing screws are arranged in a linear array.

[0015] Optionally, the arc ruler is slidably mounted with a mounting block, the mounting block is threadedly connected with a positioning pin, the positioning pin abuts against the arc ruler, and a laser emitter is rotatably mounted on the upper end of the mounting block, and the rotation direction of the laser emitter is parallel to the rotation axis of the C-rail.

[0016] Optionally, the supporting nail includes a fixing column, and the fixing column is threadedly connected to an adjusting column.

[0017] Optionally, the arc ruler includes multiple sections, and the ends of adjacent sections of the arc ruler are plug-connected.

[0018] Optionally, the arc-shaped ruler plug-in section is fixed with a countersunk screw.

[0019] In summary, the present application includes at least one of the following beneficial technical effects:

[0020] By fixing the fixing screws and the C-rail, the two racks are restricted at a fixed angle by the fixing parts and the arc ruler, which reduces the movement and dislocation during welding and facilitates welding;

[0021] By setting an adjustment knob that engages with the arc ruler, the opening and closing angle of the C-rail can be adjusted more finely, so as to more accurately control the angle of the rack after welding;

[0022] Before welding the rack, you may need to cut a joint bevel at the end. By setting up a laser transmitter, install the rack on the C-rail, adjust the angle, slide the mounting block to the middle of the two C-rails, adjust the centering using the scale on the arc ruler, and fix it with positioning pins. The position where the laser transmitter irradiates the rack is a point on the cutting line. Select two different points to draw the cutting line. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0024] Figure 2 is a schematic structural diagram of a fixing member in an embodiment of the present application;

[0025] Figure 3 yes Figure 1 Enlarged schematic diagram of part A.

[0026] Reference numerals: 1. C-type rail;

[0027] 2. Fixing screws;

[0028] 3. Arc ruler;

[0029] 4. Fixing piece; 41. Fixing tube; 42. Adjusting knob; 43. Tightening screw;

[0030] 5. Support nails; 51. Fixed column; 52. Adjustment column;

[0031] 61. Mounting block; 62. Positioning pin; 63. Laser transmitter. DETAILED DESCRIPTION

[0032] The present application is further described in detail below in conjunction with the accompanying drawings.

[0033] See also Figure 1 , is an auxiliary device for on-site welding of a photovoltaic panel connecting frame disclosed in an embodiment of the present application, comprising a C-rail 1 and an arc ruler 3, one end of the two C-rails 1 are hinged to each other, the sides of the C-rails 1 that are away from each other are threadedly connected with fixing screws 2, the first end of the arc ruler 3 is fixedly connected to the C-rail 1, and the second end can slidably penetrate the other C-rail 1, and an angle scale is marked on the arc ruler 3. A fixing part 4 is fixedly installed on the side of the C-rail 1 that is slidably connected to the arc ruler 3, and the arc ruler 3 can slidably penetrate the fixing part 4. The fixing part 4 is used to fix the position of the arc ruler 3, and a supporting nail 5 is fixedly installed on the outer bottom surface of the C-rail 1.

[0034] Specifically, the rectangular groove on the C-rail 1 is used to place the pole of the photovoltaic panel connecting frame. The opening and closing angle of the C-rail 1 is adjusted by rotating the C-rail 1 and observing the arc ruler 3, and the position is fixed by the fixing part 4. After the two poles are connected, the fixing screw 2 is rotated to fix the position of the pole.

[0035] In this way, by fixing the fixing screws 2 and the C-shaped rail 1, the two rack rods are restricted at a fixed angle by the fixing parts 4 and the arc ruler 3, thereby reducing movement and dislocation during welding and facilitating welding.

[0036] In some feasible modes, the C-rail 1 is a rectangular rod with a rectangular groove on one side, and one end of the two C-rails 1 is connected by a rotating shaft, and the fixing screw 2 is threadedly connected to the side wall of the rectangular groove. In order to adapt to racks of different sizes and to fix more firmly, a plurality of fixing screws 2 are arranged in a linear array, and the arc ruler 3 is semicircular, and the arc ruler 3 is engraved with an angle scale on the surface. When the C-rail 1 is rotated, the arc ruler 3 slides, and the opening and closing angle of the C-rail 1 is determined by the angle scale. The fixing member 4 can be selected as a rectangular block fixedly connected to the C-rail 1, and the arc ruler 3 can slide through the rectangular block, and the rectangular block is threaded with a screw, and the screw is pressed against the arc ruler 3 to fix the position. The support nail 5 is installed on the side of the C-rail 1 away from the rectangular groove, which is convenient for placement at the installation site. It can be selected as a flat head or a cone. In order to adapt to the terrain of the construction site, the support nail 5 includes a fixing column 51, and the fixing column 51 is threadedly connected with an adjustment column 52, and the length of the support nail 5 is conveniently adjusted by adjusting the column 52.

[0037] As a specific implementation of the auxiliary device for on-site welding of photovoltaic panel connection frame provided in the application, please refer to Figure 2 and Figure 3 The fixing member 4 includes a fixing tube 41, the arc ruler 3 can slide through the fixing tube 41, the fixing tube 41 is rotatably mounted with an adjusting knob 42, one side of the arc ruler 3 is configured to be toothed, one end of the adjusting knob 42 located in the fixing tube 41 is meshed with the arc ruler 3, the fixing tube 41 is threadedly connected with a tightening screw 43, and the tightening screw 43 abuts against the adjusting knob 42.

[0038] In general, by providing the adjustment knob 42 engaged with the arc ruler 3, the opening and closing angle of the C-rail 1 can be adjusted more finely, so as to more accurately control the angle of the rack rod after welding.

[0039] Furthermore, the side surface of the adjusting knob 42 is configured as a tooth surface, and the tightening screw 43 abuts against the tooth surface.

[0040] It should be understood that by providing the tooth surface, the tightening screw 43 is tightened and abuts against the teeth, making the fixation more stable and reducing the possibility of slipping during welding.

[0041] In some feasible embodiments, the fixed tube 41 is in the shape of a rectangular box, through holes are provided on both sides of the fixed tube 41, the arc ruler 3 passes through the through holes, one end of the adjustment knob 42 is fixedly connected to a gear, and the gear is rotatably installed in the fixed tube 41.

[0042] As another specific embodiment of an auxiliary device for on-site welding of a photovoltaic panel connecting frame provided in the application, the arc ruler 3 is slidably mounted with a mounting block 61, the mounting block 61 is threadedly connected with a positioning pin 62, the positioning pin 62 is against the arc ruler 3, and a laser emitter 63 is rotatably mounted on the upper end of the mounting block 61, and the rotation direction of the laser emitter 63 is parallel to the rotation axis of the C-rail 1.

[0043] In combination with specific usage scenarios, it may be necessary to cut a joint bevel at the end before welding the rack rod. By setting a laser emitter 63, the rack rod is installed on the C-rail 1, the angle is adjusted, and the mounting block 61 is slid to the middle position between the two C-rails 1. The centering is adjusted by the scale on the arc ruler 3 and fixed by the positioning pin 62. The position where the laser emitter 63 irradiates the rack rod is a point on the cutting line. The cutting line can be drawn by selecting two different points.

[0044] As a specific implementation of an auxiliary device for on-site welding of a photovoltaic panel connection frame provided in the application, the arc ruler 3 includes multiple sections, and the ends of adjacent sections of the arc ruler 3 are plug-connected.

[0045] It should be understood that in order to accommodate more welding angles, the arc ruler 3 is relatively long, and the possibility of inconvenience in using the arc ruler 3 during small-angle welding is reduced by setting it in sections.

[0046] In some feasible embodiments, a rectangular groove is provided at the first end of the arc ruler 3, and a rectangular block adapted to be inserted into the rectangular groove is fixedly connected at the second end. To facilitate better fixation, the arc ruler 3 plug-in section is provided with a countersunk screw for fixing, and the countersunk screw is threadedly installed on the side wall of the rectangular groove and the rectangular block.

[0047] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An auxiliary device for on-site welding of a photovoltaic panel connection frame, characterized in that: include: C-shaped rails (1), one end of two C-shaped rails (1) being hinged to each other; A fixing screw (2), the fixing screw (2) being threadedly connected to the side of the C-shaped rail (1) that is away from the other side; An arc ruler (3), wherein a first end of the arc ruler (3) is fixedly connected to the C-shaped rail (1), and a second end of the arc ruler (3) is slidably inserted through another C-shaped rail (1), and an angle scale is marked on the arc ruler (3); A fixing member (4), the fixing member (4) being fixedly mounted on a side surface of the C-shaped rail (1), the arc ruler (3) being slidably passed through the fixing member (4), and the fixing member (4) being used to fix the position of the arc ruler (3); A support nail (5), wherein the support nail (5) is fixedly mounted on the outer bottom surface of the C-shaped rail (1).

2. The auxiliary device for on-site welding of a photovoltaic panel connection frame according to claim 1, characterized in that: The fixing member (4) comprises a fixing tube (41), the arc ruler (3) slidably penetrates the fixing tube (41), an adjusting knob (42) is rotatably mounted on the fixing tube (41), one side of the arc ruler (3) is arranged in a toothed shape, one end of the adjusting knob (42) located in the fixing tube (41) is meshed with the arc ruler (3), and a tightening screw (43) is threadedly connected to the fixing tube (41), and the tightening screw (43) abuts against the adjusting knob (42).

3. The auxiliary device for on-site welding of a photovoltaic panel connection frame according to claim 2, characterized in that: The side surface of the adjusting knob (42) is arranged as a tooth surface, and the tightening screw (43) abuts against the tooth surface.

4. The auxiliary device for on-site welding of a photovoltaic panel connection frame according to claim 1, characterized in that: A plurality of fixing screws (2) are arranged in a linear array.

5. The auxiliary device for on-site welding of a photovoltaic panel connection frame according to claim 1, characterized in that: The arc ruler (3) is slidably mounted with a mounting block (61), the mounting block (61) is threadedly connected with a positioning pin (62), the positioning pin (62) abuts against the arc ruler (3), and a laser emitter (63) is rotatably mounted on the upper end of the mounting block (61), the rotation direction of the laser emitter (63) being parallel to the rotation axis of the C-shaped rail (1).

6. The auxiliary device for on-site welding of a photovoltaic panel connection frame according to claim 1, characterized in that: The supporting nail (5) comprises a fixing column (51), and the fixing column (51) is threadedly connected to an adjusting column (52).

7. The auxiliary device for on-site welding of a photovoltaic panel connection frame according to claim 1, characterized in that: The arc-shaped ruler (3) comprises a plurality of sections, and the ends of adjacent sections of the arc-shaped ruler (3) are plug-connected.

8. The auxiliary device for on-site welding of a photovoltaic panel connection frame according to claim 7, characterized in that: The arc ruler (3) plug-in section is provided with a countersunk screw for fixing.